Patents by Inventor Umakanth Sakaray

Umakanth Sakaray has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11787387
    Abstract: A thermal management system for an energy storage container includes an enclosed compartment containing an energy storage unit, an air temperature control unit configured to cool an interior of the enclosed compartment, and at least one inverter connected to a coolant circuit, which is separate from the air temperature control unit, and configured to be cooled by a coolant in the coolant circuit. The thermal management system also includes a radiator located outside of the enclosed compartment, the radiator being connected to the coolant circuit, wherein the coolant in the coolant circuit flows through the radiator, and at least one fan located alongside the radiator, outside of the enclosed compartment, the at least one fan being configured to blow air across the radiator to cool the coolant flowing through the radiator.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: October 17, 2023
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, John M. Tanner, Marvin Baer, Nirag Sheth, Christopher Derham, Jeremiah Raveling
  • Publication number: 20230167760
    Abstract: Two cooling fans acting on different heat exchangers may be driven via parallel circuits from a variable displacement hydraulic pump. At least one of the circuits includes a two position valve operable by a control system to vary the flow resistance of the circuit to share the flow between the two fan motors responsive to the relative heat load on the heat exchangers. The pump displacement is controlled to provide a constant hydraulic output pressure irrespective of the operational state of the or each valve assembly.
    Type: Application
    Filed: March 2, 2021
    Publication date: June 1, 2023
    Applicant: Caterpillar SARL
    Inventors: Steven JOHNSON, Adam J. ADEEB, Samantha L. SERGOTT, Umakanth SAKARAY
  • Publication number: 20230138106
    Abstract: A containerized battery system includes a container having a container door, batteries within the container, and an electronically controlled container heater. The system further includes an anti-condensation control system including a access control unit structured to compare an inside dewpoint value to an outside dewpoint value, and operate the electronically controlled container heater to increase an inside temperature of the container to an anti-condensation target temperature. The access control unit is further structured to adjust the door access device to an unrestricted-access state based on the increase to the inside temperature of the container.
    Type: Application
    Filed: October 28, 2021
    Publication date: May 4, 2023
    Applicant: Caterpillar Inc.
    Inventor: Umakanth Sakaray
  • Patent number: 11618429
    Abstract: A thermal management system for an energy storage container includes an enclosed compartment containing an energy storage unit, an air temperature control unit configured to cool an interior of the enclosed compartment, and at least one inverter connected to a coolant circuit, which is separate from the air temperature control unit, and configured to be cooled by a coolant in the coolant circuit. The thermal management system also includes a radiator located outside of the enclosed compartment, the radiator being connected to the coolant circuit, wherein the coolant in the coolant circuit flows through the radiator, and at least one fan located alongside the radiator, outside of the enclosed compartment, the at least one fan being configured to blow air across the radiator to cool the coolant flowing through the radiator.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: April 4, 2023
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, John M. Tanner, Marvin Baer, Nirag Sheth, Christopher Derham, Jeremiah Raveling
  • Patent number: 11605846
    Abstract: In one aspect, a thermal management system includes a first coolant circuit, through which a first coolant circulates, and including at least a radiator for cooling the first coolant, a storage containing one or more power electronics, a heat exchanger, and a thermostatic valve that outputs the first coolant to at least one of the storage containing the one or more power electronics and the heat exchanger. A second coolant circuit, through which a second coolant circulates, includes the heat exchanger configured to cool the second coolant using the first coolant, an energy storage unit cooled by the second coolant, and a refrigeration unit configured to cool the second coolant. A coolant temperature sensor outputs a temperature of the coolant in the second coolant circuit, and a controller controls at least the refrigeration unit based on the temperature of the coolant output by the coolant temperature sensor.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: March 14, 2023
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Nirag Sheth, Adam C. Grove, John M. Tanner, Jeremy Byrd, Gregory S. Hasler
  • Publication number: 20220044985
    Abstract: In one aspect, a pump-motor assembly is provided outside of and adjacent to a storage container that stores a back-up energy storage unit. The pump-motor assembly includes a pump-motor that maintains a minimum pressure of a liquid coolant in a liquid coolant system that cools the back-up energy storage unit, and a housing that is completely enclosed, the housing containing the pump-motor, and having a removable access panel on one side thereof the enclosed structure, and an opening on another side thereof to the storage container.
    Type: Application
    Filed: August 6, 2020
    Publication date: February 10, 2022
    Applicant: Caterpillar Inc.
    Inventors: Adam C. Grove, Nirag Sheth, Umakanth Sakaray
  • Publication number: 20220045380
    Abstract: In one aspect, a thermal management system includes a first coolant circuit, through which a first coolant circulates, and including at least a radiator for cooling the first coolant, a storage containing one or more power electronics, a heat exchanger, and a thermostatic valve that outputs the first coolant to at least one of the storage containing the one or more power electronics and the heat exchanger. A second coolant circuit, through which a second coolant circulates, includes the heat exchanger configured to cool the second coolant using the first coolant, an energy storage unit cooled by the second coolant, and a refrigeration unit configured to cool the second coolant. A coolant temperature sensor outputs a temperature of the coolant in the second coolant circuit, and a controller controls at least the refrigeration unit based on the temperature of the coolant output by the coolant temperature sensor.
    Type: Application
    Filed: August 6, 2020
    Publication date: February 10, 2022
    Applicant: Caterpillar Inc.
    Inventors: Umakanth SAKARAY, Nirag SHETH, Adam C. GROVE
  • Publication number: 20220041153
    Abstract: A thermal management system for an energy storage container includes an enclosed compartment containing an energy storage unit, an air temperature control unit configured to cool an interior of the enclosed compartment, and at least one inverter connected to a coolant circuit, which is separate from the air temperature control unit, and configured to be cooled by a coolant in the coolant circuit. The thermal management system also includes a radiator located outside of the enclosed compartment, the radiator being connected to the coolant circuit, wherein the coolant in the coolant circuit flows through the radiator, and at least one fan located alongside the radiator, outside of the enclosed compartment, the at least one fan being configured to blow air across the radiator to cool the coolant flowing through the radiator.
    Type: Application
    Filed: August 6, 2020
    Publication date: February 10, 2022
    Applicant: Caterpillar Inc.
    Inventors: Umakanth SAKARAY, John M. TANNER, Marvin BAER, Nirag SHETH, Christopher DERHAM, Jeremiah RAVELING
  • Publication number: 20220045376
    Abstract: An energy storage device cooling system includes a housing, at least one energy storage device within the housing, and a coolant circuit including a first flow portion extending through the housing, the coolant circuit configured to supply coolant for heat exchange with the at least one energy storage device. The energy storage device cooling system also includes a chiller system including: a coolant supply, a heat exchanger, and an outlet in fluid communication with the first flow portion. The energy storage device cooling system also includes a controller configured to alter a function of the chiller system when a sensed temperature does not exceed a first temperature threshold.
    Type: Application
    Filed: August 6, 2020
    Publication date: February 10, 2022
    Applicant: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Nirag Sheth, Neil A. Terry, Adam C. Grove
  • Patent number: 10982586
    Abstract: A distributed cooling system is disclosed. The system may include a first radiator to circulate a liquid coolant through the first radiator to cool the liquid coolant, a first fan, electrically connected to the first radiator, to facilitate cooling the liquid coolant, and a first temperature sensor to obtain first temperature data concerning the liquid coolant. The system may include a second radiator to circulate an oil through the second radiator to cool the oil, a second fan, electrically connected to the second radiator, to facilitate cooling the oil, and a second temperature sensor to obtain second temperature data concerning the oil. The system may include a heat exchanger to cool the liquid coolant and the oil and a controller, electrically connected to the first fan, the first temperature sensor, the second fan, and the second temperature sensor, to control the first fan and the second fan.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: April 20, 2021
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Samantha Sergott, Steven Johnson, David Copley, Mark Howlett
  • Patent number: 10800668
    Abstract: A system for obtaining purified water includes a heat exchanger fluidly coupled to the heat source for receiving a thermal management fluid from the heat source, and a reservoir fluidly coupled with the heat exchanger to supply water, at an ambient temperature, for receiving heat from the thermal management fluid at the heat exchanger. A pump provides a pre-defined flow rate of the water from the reservoir to the heat exchanger based on a temperature gradient of the thermal management fluid across the heat exchanger. A purification device has a cold side chamber in fluid communication with the pump and the heat exchanger while a hot side chamber is in fluid communication with the heat exchanger and the reservoir. The cold and hot side chambers of the purification device thermally co-operate with each other to develop condensate therebetween from moisture present in the ambient air for forming water.
    Type: Grant
    Filed: September 10, 2018
    Date of Patent: October 13, 2020
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Dhanasekar Murugan, Curtis Allen Danielson
  • Publication number: 20200248614
    Abstract: A distributed cooling system is disclosed. The system may include a first radiator to circulate a liquid coolant through the first radiator to cool the liquid coolant, a first fan, electrically connected to the first radiator, to facilitate cooling the liquid coolant, and a first temperature sensor to obtain first temperature data concerning the liquid coolant. The system may include a second radiator to circulate an oil through the second radiator to cool the oil, a second fan, electrically connected to the second radiator, to facilitate cooling the oil, and a second temperature sensor to obtain second temperature data concerning the oil. The system may include a heat exchanger to cool the liquid coolant and the oil and a controller, electrically connected to the first fan, the first temperature sensor, the second fan, and the second temperature sensor, to control the first fan and the second fan.
    Type: Application
    Filed: February 5, 2019
    Publication date: August 6, 2020
    Applicant: Caterpillar Inc.
    Inventors: Umakanth SAKARAY, Samantha SERGOTT, Steven JOHNSON, David COPLEY, Mark HOWLETT
  • Publication number: 20200079660
    Abstract: A system for obtaining purified water includes a heat exchanger fluidly coupled to the heat source for receiving a thermal management fluid from the heat source, and a reservoir fluidly coupled with the heat exchanger to supply water, at an ambient temperature, for receiving heat from the thermal management fluid at the heat exchanger. A pump provides a pre-defined flow rate of the water from the reservoir to the heat exchanger based on a temperature gradient of the thermal management fluid across the heat exchanger. A purification device has a cold side chamber in fluid communication with the pump and the heat exchanger while a hot side chamber is in fluid communication with the heat exchanger and the reservoir. The cold and hot side chambers of the purification device thermally co-operate with each other to develop condensate therebetween from moisture present in the ambient air for forming water.
    Type: Application
    Filed: September 10, 2018
    Publication date: March 12, 2020
    Applicant: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Dhanasekar Murugan, Curtis Allen Danielson
  • Patent number: 10563925
    Abstract: A cooling assembly, for a service vehicle, includes a frame arranged to define an internal cavity, with the frame having six faces: a bottom face, a top face, and four side faces. The first face is configured to be mounted on the service vehicle. Three of the four side faces are each configured to have at least one cooler mounted thereon. A remaining one of the four side faces is positioned facing an engine of the service vehicle and has a barrier element to restrict drawing air through the remaining one of the four faces.
    Type: Grant
    Filed: July 12, 2017
    Date of Patent: February 18, 2020
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Dhanasekar Murugan, Timothy Englert
  • Patent number: 10548238
    Abstract: A cooling system may include a housing including an inlet; an outlet; a duct assembly between the inlet and the outlet; and at least one fan located to direct airflow from the inlet, through the duct assembly, and out the outlet; the duct assembly including: a first duct having an entrance facing the at least one fan and an exit normal to the entrance; a second duct having an entrance facing the at least one fan and an exit normal to the entrance; a central passage for receiving airflow from the first duct exit and the second duct exit; a third duct having an entrance fluidly coupled to the central passage; a fourth duct having an entrance fluidly coupled to the central passage; and a plurality of heat sinks located in the third and fourth ducts.
    Type: Grant
    Filed: December 13, 2018
    Date of Patent: January 28, 2020
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Marvin K. Baer, Ronald Landis
  • Publication number: 20190280555
    Abstract: An enclosure for a generator includes an air inlet formed at a first end of the enclosure, and an air inlet opening formed in a sidewall of the enclosure. The air inlet includes an air inlet duct formed in an interior space of the enclosure, and in fluid communication with the air inlet opening. The air inlet duct receives the airflow from the air inlet opening to direct the airflow towards an air outlet of the enclosure. The air outlet includes an air outlet duct formed at a second end of the enclosure which receives the airflow from the air inlet opening. The air outlet duct directs the airflow towards an air outlet opening formed in a top plate of the enclosure which provides an exit for the airflow to escape from the interior space to an ambient environment of the enclosure.
    Type: Application
    Filed: March 8, 2018
    Publication date: September 12, 2019
    Applicant: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Jim K. Carroll, Sudhakar R. Kakani, Rakesh C. Ramachandran, Steven J. Eveker, Dhanasekar Murugan, Sathishkumar Bakthavachalu, Ram Kumar Ramasamy
  • Patent number: 10411556
    Abstract: An enclosure for a generator includes an air inlet formed at a first end of the enclosure, and an air inlet opening formed in a sidewall of the enclosure. The air inlet includes an air inlet duct formed in an interior space of the enclosure, and in fluid communication with the air inlet opening. The air inlet duct receives the airflow from the air inlet opening to direct the airflow towards an air outlet of the enclosure. The air outlet includes an air outlet duct formed at a second end of the enclosure which receives the airflow from the air inlet opening. The air outlet duct directs the airflow towards an air outlet opening formed in a top plate of the enclosure which provides an exit for the airflow to escape from the interior space to an ambient environment of the enclosure.
    Type: Grant
    Filed: March 8, 2018
    Date of Patent: September 10, 2019
    Assignee: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Jim K. Carroll, Sudhakar R Kakani, Rakesh C. Ramachandran, Steven J. Eveker, Dhanasekar Murugan, Sathishkumar Bakthavachalu, Ram Kumar Ramasamy
  • Publication number: 20190017747
    Abstract: A cooling assembly for a service vehicle is provided. The cooling assembly includes a frame arranged to define an internal cavity, with the frame having six faces: —a bottom face, a top face, and four side faces. The first face is configured to be mounted on the service vehicle. Three of the four side faces are each configured to have at least one cooler mounted thereon. A remaining one of the four side faces is positioned proximate to and facing an engine of the service vehicle and has a barrier element provided thereon to restrict drawing air therethrough.
    Type: Application
    Filed: July 12, 2017
    Publication date: January 17, 2019
    Applicant: Caterpillar Inc.
    Inventors: Umakanth Sakaray, Dhanasekar Murugan, Timothy Englert
  • Patent number: 9650932
    Abstract: An insulated reductant tank that is arranged so that it has an insulated upper portion and a tapered lower portion, the reductant tank configured to allow frozen reductant to move into the insulated upper portion and reduce the damage that frozen reductant can cause to a reductant tank when the frozen reductant expands. The insulated reductant tank can include at least one header configured to draw reductant from the reductant tank and supply the reductant to an exhaust aftertreatment system, an insulation layer lining an upper portion of the reductant tank, a tapered lower portion, and at least one baffle configured to control a flow of reductant.
    Type: Grant
    Filed: December 22, 2014
    Date of Patent: May 16, 2017
    Assignee: Caterpillar Inc.
    Inventors: Theron Cassidy, Umakanth Sakaray, Brian Cole
  • Publication number: 20160177799
    Abstract: An insulated reductant tank that is arranged so that it has an insulated upper portion and a tapered lower portion, the reductant tank configured to allow frozen reductant to move into the insulated upper portion and reduce the damage that frozen reductant can cause to a reductant tank when the frozen reductant expands. The insulated reductant tank can include at least one header configured to draw reductant from the reductant tank and supply the reductant to an exhaust aftertreatment system, an insulation layer lining an upper portion of the reductant tank, a tapered lower portion, and at least one baffle configured to control a flow of reductant.
    Type: Application
    Filed: December 22, 2014
    Publication date: June 23, 2016
    Applicant: Caterpillar Inc.
    Inventors: Theron Cassidy, Umakanth Sakaray, Brian Cole