Patents by Inventor Vikash Banthia

Vikash Banthia has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20190017165
    Abstract: Methods of depositing low resistivity tungsten nucleation layers using alkyl borane reducing agents are described. Alkyl borane reducing agents utilized include compounds with the general formula BR3, where R is a C1-C6 alkyl group. Apparatus for performing atomic layer deposition of tungsten nucleation layers using alkyl borane reducing agents are also described.
    Type: Application
    Filed: July 12, 2018
    Publication date: January 17, 2019
    Inventors: Kai Wu, Sang Ho Yu, Vikash Banthia
  • Publication number: 20190019684
    Abstract: A method for forming a film on a substrate in a semiconductor process chamber includes forming a first layer on the substrate using a plasma enhanced process and a gas compound of a chloride-based gas, a hydrogen gas, and an inert gas. The process chamber is then purged and the first layer is thermally soaked with a hydrogen-based precursor gas. The process chamber is then purged again and the process may be repeated with or without the plasma enhanced process until a certain film thickness is achieved on the substrate.
    Type: Application
    Filed: July 6, 2018
    Publication date: January 17, 2019
    Inventors: Yi Xu, Takashi Kuratomi, Avgerinos V. Gelatos, Vikash Banthia, Mei Chang, Kazuya Daito
  • Publication number: 20180347043
    Abstract: Embodiments of a blocker plate for use in a substrate process chamber are disclosed herein. In some embodiments, a blocker plate for use in a substrate processing chamber configured to process substrates having a given diameter includes: an annular rim; a central plate disposed within the annular rim; and a plurality of spokes coupling the central plate to the annular rim.
    Type: Application
    Filed: July 29, 2017
    Publication date: December 6, 2018
    Inventors: XIAOXIONG YUAN, YU LEI, YI XU, KAZUYA DAITO, PINGYAN LEI, DIEN-YEH WU, UMESH M. KELKAR, VIKASH BANTHIA
  • Publication number: 20180315650
    Abstract: Embodiments of the present disclosure generally relate an interconnect formed on a substrate and a method of forming the interconnect thereon. In an embodiment, a via and trench in a stack formed on the substrate. A bottom of the via is pre-treated using a first pre-treatment procedure. A sidewall of the via is pre-treated using a second pre-treatment procedure. A first metal fill material of a first type is deposited on the stack, in the via. A second metal fill material of a second type is deposited on the stack, in the trench.
    Type: Application
    Filed: April 26, 2017
    Publication date: November 1, 2018
    Inventors: He REN, Feiyue MA, Yu LEI, Kai WU, Mehul B. NAIK, Zhiyuan WU, Vikash BANTHIA, Hua AI
  • Publication number: 20180155838
    Abstract: Embodiments of the present disclosure are directed process kits for use with an in-chamber heater and substrate rotating mechanism. In some embodiments consistent with the present disclosure, a process kit for use with a rotatable substrate support heater pedestal for supporting a substrate in a process chamber may include an upper edge ring including a top ledge and a skirt the extends downward from the top ledge, a lower edge ring that at least partially supports the upper edge ring and aligns the upper edge ring with the substrate support heater pedestal, a bottom plate disposed on a bottom of the process chamber that supports the upper edge ring when the substrate support heater pedestal is in a lowered non-processing position, and a shadow ring that couples with the upper edge ring when the substrate support heater pedestal is in a raised processing position.
    Type: Application
    Filed: February 1, 2017
    Publication date: June 7, 2018
    Inventors: Muhammad M. RASHEED, Muhannad MUSTAFA, Hamid TAVASSOLI, Steven V. SANSONI, Cheng-Hsiung TSAI, Vikash Banthia
  • Publication number: 20180144973
    Abstract: Methods to selectively deposit capping layers on a copper surface relative to a dielectric surface comprising separately the copper surface to a cobalt precursor gas and a tungsten precursor gas, each in a separate processing chamber. The copper surface and the dielectric surfaces can be substantially coplanar. The combined thickness of cobalt and tungsten capping films is in the range of about 2 ? to about 60 ?.
    Type: Application
    Filed: November 1, 2017
    Publication date: May 24, 2018
    Inventors: Weifeng Ye, Jiang Lu, Feng Chen, Zhiyuan Wu, Kai Wu, Vikash Banthia, He Ren, Sang Ho Yu, Mei Chang, Feiyue Ma, Yu Lei, Keyvan Kashefizadeh, Kevin Moraes, Paul F. Ma, Hua Ai
  • Publication number: 20180145034
    Abstract: Methods of forming a contact line comprising cleaning the surface of a cobalt film in a trench and forming a protective layer on the surface of the cobalt, the protective layer comprising one or more of a silicide or germide. Semiconductor devices with the contact lines are also disclosed.
    Type: Application
    Filed: November 20, 2017
    Publication date: May 24, 2018
    Inventors: Yi Xu, Feiyue Ma, Yu Lei, Kazuya Daito, Vikash Banthia, Kai Wu, Jenn Yue Wang, Mei Chang
  • Patent number: 9947578
    Abstract: Methods for forming metal contacts having tungsten liner layers are provided herein. In some embodiments, a method of processing a substrate includes: exposing a substrate, within a first substrate process chamber, to a plasma formed from a first gas comprising a metal organic tungsten precursor gas or a fluorine-free tungsten halide precursor to deposit a tungsten liner layer, wherein the tungsten liner layer is deposited atop a dielectric layer and within a feature formed in a first surface of the dielectric layer of a substrate; transferring the substrate to a second substrate process chamber without exposing the substrate to atmosphere; and exposing the substrate to a second gas comprising a tungsten fluoride precursor to deposit a tungsten fill layer atop the tungsten liner layer.
    Type: Grant
    Filed: November 22, 2016
    Date of Patent: April 17, 2018
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Yu Lei, Vikash Banthia, Kai Wu, Xinyu Fu, Yi Xu, Kazuya Daito, Feiyue Ma, Pulkit Agarwal, Chi-Chou Lin, Dien-Yeh Wu, Guoqiang Jian, Wei V. Tang, Jonathan Bakke, Mei Chang, Sundar Ramamurthy
  • Publication number: 20180076020
    Abstract: Methods to selectively deposit a film on a first surface (e.g., a metal surface) relative to a second surface (e.g., a dielectric surface) by exposing the surface to a pre-clean plasma comprising one or more of argon or hydrogen followed by deposition. The first surface and the second surface can be substantially coplanar. The selectivity of the deposited film may be increased by an order of magnitude relative to the substrate before exposure to the pre-cleaning plasma.
    Type: Application
    Filed: September 8, 2017
    Publication date: March 15, 2018
    Inventors: Kai Wu, Vikash Banthia, Sang Ho Yu, Mei Chang, Feiyue Ma
  • Publication number: 20170148670
    Abstract: Methods for forming metal contacts having tungsten liner layers are provided herein. In some embodiments, a method of processing a substrate includes: exposing a substrate, within a first substrate process chamber, to a plasma formed from a first gas comprising a metal organic tungsten precursor gas or a fluorine-free tungsten halide precursor to deposit a tungsten liner layer, wherein the tungsten liner layer is deposited atop a dielectric layer and within a feature formed in a first surface of the dielectric layer of a substrate; transferring the substrate to a second substrate process chamber without exposing the substrate to atmosphere; and exposing the substrate to a second gas comprising a tungsten fluoride precursor to deposit a tungsten fill layer atop the tungsten liner layer.
    Type: Application
    Filed: November 22, 2016
    Publication date: May 25, 2017
    Inventors: YU LEI, VIKASH BANTHIA, KAI WU, XINYU FU, YI XU, KAZUYA DAITO, FEIYUE MA, PULKIT AGARWAL, CHI-CHOU LIN, DIEN-YEH WU, GUOQIANG JIAN, WEI V. TANG, JONATHAN BAKKE, MEI CHANG, SUNDAR RAMAMURTHY
  • Publication number: 20170117118
    Abstract: Methods of etching include cycles of low temperature etching of a material layer disposed on a substrate, with at least one of the cycles being followed by activation of unreacted etchant deposits during an inert gas plasma treatment. In some embodiments, a method includes: positioning a substrate in a processing chamber; generating, in a first etching cycle, a plasma from a gas mixture within the processing chamber to form a processing gas including an etchant; exposing, to the etchant, a portion of a material layer disposed on a substrate maintained at a first temperature; generating an inert gas plasma within the processing chamber; generating, in a second etching cycle, a plasma from a gas mixture within the processing chamber to form a processing gas including an etchant; and heating the substrate to a second temperature to sublimate a byproduct of reaction between the etchant and the material layer.
    Type: Application
    Filed: December 30, 2015
    Publication date: April 27, 2017
    Inventors: Shi Wei TOH, Avgerinos V. GELATOS, Vikash Banthia
  • Patent number: 9595466
    Abstract: Methods for etching a substrate are provided herein. In some embodiments, a method for etching a substrate disposed within a processing volume of a process chamber includes: (a) exposing a first layer disposed atop the substrate to a first gas comprising tungsten chloride (WClx) for a first period of time and at a first pressure, wherein x is 5 or 6; (b) purging the processing volume of the first gas using an inert gas for a second period of time; (c) exposing the substrate to a hydrogen-containing gas for a third period of time to etch the first layer after purging the processing volume of the first gas; and (d) purging the processing volume of the hydrogen-containing gas using the inert gas for a fourth period of time.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: March 14, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Xinyu Fu, Srinivas Gandikota, Mei Chang, Seshadri Ganguli, Guoqiang Jian, Yixiong Yang, Vikash Banthia, Jonathan Bakke
  • Publication number: 20160300731
    Abstract: A method of controlling an etch profile includes introducing a tungsten containing gas into a processing chamber; depositing a first tungsten film lining sidewalls of a feature formed in a substrate using the tungsten containing gas in the processing chamber; and treating the first tungsten film in the processing chamber using the tungsten containing gas until a particular etch profile is attained by repeatedly alternating between etching the first tungsten film for a first interval and stopping the etching of the first tungsten film for a second interval by at least one of purging the tungsten containing gas from the process chamber or turning off a power supply that powers the etching of the first tungsten film.
    Type: Application
    Filed: April 6, 2016
    Publication date: October 13, 2016
    Inventors: KAI WU, VIKASH BANTHIA
  • Publication number: 20160276214
    Abstract: Methods for etching a substrate are provided herein. In some embodiments, a method for etching a substrate disposed within a processing volume of a process chamber includes: (a) exposing a first layer disposed atop the substrate to a first gas comprising tungsten chloride (WCIx) for a first period of time and at a first pressure, wherein x is 5 or 6; (b) purging the processing volume of the first gas using an inert gas for a second period of time; (c) exposing the substrate to a hydrogen-containing gas for a third period of time to etch the first layer after purging the processing volume of the first gas; and (d) purging the processing volume of the hydrogen-containing gas using the inert gas for a fourth period of time.
    Type: Application
    Filed: May 20, 2015
    Publication date: September 22, 2016
    Inventors: Xinyu FU, Srinivas GANDIKOTA, Mei CHANG, Seshadri GANGULI, Guoqiang JIAN, Yixiong YANG, Vikash BANTHIA, Jonathan BAKKE
  • Publication number: 20140304021
    Abstract: A method for brokering purchases of procedural services between a buyer and at least one professional service provider is a software-based system that negotiates transactions between potential clients and professional service providers by receiving, verifying, and negotiating appointment availabilities and appointment offers while providing privacy to both parties until a transaction is conducted. The system comprises the steps of receiving and indexing appointment openings from providers, receiving and indexing appointment offers from buyers, matching appointment opening with appointment offers, anonymizing appointment offers, and negotiating the exchange of personal information between both parties when a transaction is conducted, as well as provide ancillary product suggestions. The system provides functionality to match a submitted appointment offer anonymously with at least one professional service provider.
    Type: Application
    Filed: March 27, 2014
    Publication date: October 9, 2014
    Inventors: Vikash Banthia, Vishal Banthia
  • Publication number: 20130297329
    Abstract: A method for brokering purchases of procedural services between a buyer and at least one professional service provider is a software-based system that negotiates transactions between potential clients and professional service providers by receiving, verifying, and negotiating appointment availabilities and appointment offers while providing privacy to both parties until a transaction is conducted. The system comprises the steps of receiving and indexing appointment openings from providers, receiving and indexing appointment offers from buyers, matching appointment opening with appointment offers, anonymizing appointment offers, and negotiating the exchange of personal information between both parties when a transaction is conducted, as well as provide ancillary product suggestions. The system provides functionality to match a submitted appointment offer anonymously with at least one professional service provider.
    Type: Application
    Filed: November 8, 2012
    Publication date: November 7, 2013
    Inventors: Vikash Banthia, Vishal Banthia
  • Publication number: 20110151676
    Abstract: A method for forming a semiconductor structure includes forming a plurality of features across a surface of a substrate, with at least one space being between two adjacent features. A first dielectric layer is formed on the features and within the at least one space. A portion of the first dielectric layer interacts with a reactant derived from a first precursor and a second precursor to form a first solid product. The first solid product is decomposed to substantially remove the portion of the first dielectric layer. A second dielectric layer is formed to substantially fill the at least one space.
    Type: Application
    Filed: March 3, 2011
    Publication date: June 23, 2011
    Applicant: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Jing Tang, Yi Zheng, Zheng Yuan, Zhenbin Ge, Xinliang Lu, Chien-Teh Kao, Vikash Banthia, William H. McClintock, Mei Chang
  • Patent number: 7939422
    Abstract: A method for forming a semiconductor structure includes forming a plurality of features across a surface of a substrate, with at least one space being between two adjacent features. A first dielectric layer is formed on the features and within the at least one space. A portion of the first dielectric layer interacts with a reactant derived from a first precursor and a second precursor to form a first solid product. The first solid product is decomposed to substantially remove the portion of the first dielectric layer. A second dielectric layer is formed to substantially fill the at least one space.
    Type: Grant
    Filed: November 29, 2007
    Date of Patent: May 10, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Jing Tang, Yi Zheng, Zheng Yuan, Zhenbin Ge, Xinliang Lu, Chien-Teh Kao, Vikash Banthia, William H. McClintock, Mei Chang
  • Patent number: 7642171
    Abstract: A method of annealing a substrate comprising a trench containing a dielectric material, the method including annealing the substrate at a first temperature of about 200° C. to about 800° C. in a first atmosphere comprising an oxygen containing gas, and annealing the substrate at a second temperature of about 800° C. to about 1400° C. in a second atmosphere lacking oxygen. In addition, a method of annealing a substrate comprising a trench containing a dielectric material, the method including annealing the substrate at a first temperature of about 400° C. to about 800° C. in the presence of an oxygen containing gas, purging the oxygen containing gas away from the substrate, and raising the substrate to a second temperature from about 900° C. to about 1100° C. to further anneal the substrate in an atmosphere that lacks oxygen.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: January 5, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Zheng Yuan, Vikash Banthia, Xinyun Xia, Hali J. L. Forstner, Rong Pan
  • Patent number: 7456116
    Abstract: A method to form a silicon oxide layer, where the method includes the step of providing a continuous flow of a silicon-containing precursor to a chamber housing a substrate, where the silicon-containing precursor is selected from TMOS, TEOS, OMTS, OMCTS, and TOMCATS. The method may also include the steps of providing a flow of an oxidizing precursor to the chamber, and causing a reaction between the silicon-containing precursor and the oxidizing precursor to form a silicon oxide layer. The method may further include varying over time a ratio of the silicon-containing precursor:oxidizing precursor flowed into the chamber to alter a rate of deposition of the silicon oxide on the substrate.
    Type: Grant
    Filed: December 20, 2004
    Date of Patent: November 25, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Shan Wong, Xinyun Xia, Vikash Banthia, Won B. Bang, Yen-Kun V. Wang, Zheng Yuan