Abstract: Various embodiments of an apparatus, system, and method are disclosed for controlling engine exhaust temperature. For example, according to one exemplary embodiment, an apparatus for controlling the temperature of engine output exhaust of an internal combustion engine during a regeneration event on a particulate matter filter includes a regeneration module and an exhaust temperature manager. The regeneration module is configured to determine a desired diesel oxidation catalyst (DOC) inlet exhaust temperature during a regeneration event. The exhaust temperature manager is configured to determine an air-to-fuel ratio strategy for achieving a desired air-to-fuel ratio within the combustion chamber for producing an engine output exhaust temperature approximately equal to the desired DOC inlet exhaust temperature. The air-to-fuel ratio strategy includes a first mode and a second mode. The first mode includes varying the position of an air intake throttle valve while maintaining a VGT device in a fixed position.

Abstract: Systems and methods of vehicle freight/load distribution are provided to assist in determining optimal freight distribution. Although it is standard practice to fill each vehicle to its maximum limit, due to the non-linear nature of engine fueling maps (that is, fueling maps vary non-linearly as a function of torque and speed), the optimal distribution may not be obtained by the standard practice. Finding a solution for the optimal freight distribution may also need to account for the cost of fueling and operator costs, particularly if the situation involves multiple vehicles not filled to capacity. The benefit is increased freight efficiency in transporting cargo from source to destination amongst a fleet of vehicles.

Abstract: Systems and methods of vehicle fuel quantity management are provided to assist in determining an optimal quantity of fuel to carry on-board a vehicle. Certain routes are sufficiently short so to not require a completely filled fuel tank to traverse. Additionally, most routes have an abundance of vehicle fueling stations that provide ample refueling opportunities, thus permitting an operator to carry less fuel than might be required to complete a route. Exemplary embodiments of the present disclosure balance initial fuel loading and fuel stops to optimize the amount of freight weight that can be carried for a given route. The benefit is increased freight efficiency in transporting cargo from source to destination while maintaining drivability.

Abstract: This disclosure provides a method and system for determining recommendations for vehicle operation that reduce soot production in view of a diesel particulate filter (DPF) of an exhaust aftertreatment system. Recommendations generated can reduce excessive particulate matter (PM) production during transient engine events and provide for operating conditions favorable for passive regeneration. In this way, less frequent active regeneration of the DPF is needed and/or more opportunities are provided for passive regeneration. The system and method can utilize location and terrain information to anticipate and project a window of operation in view of reducing soot production and soot loading of the DPF, or provide the operator with instruction when such opportunities are present or will soon be encountered.

Abstract: This disclosure provides a system and method for determining cylinder deactivation in a vehicle engine to optimize fuel consumption while providing the desired or demanded power. In one aspect, data indicative of terrain variation is utilized in determining a vehicle target operating state. An optimal active cylinder distribution and corresponding fueling is determined from a recommendation from a supervisory agent monitoring the operating state of the vehicle of a subset of the total number of cylinders, and a determination as to which number of cylinders provides the optimal fuel consumption. Once the optimal cylinder number is determined, a transmission gear shift recommendation is provided in view of the determined active cylinder distribution and target operating state.

Abstract: A method in a system having a transmission and a drive system component is disclosed. The transmission includes two or more gears defining one or more gear ratios and a gear-selection controller having shifting schedules and the drive system component includes a drive system component controller. The method comprises dynamically generating adjustment information having information selected from the group consisting of (i) a desired gear selection; (ii) a desired drive system component speed operating point (iii) engine fuel economy improvement information related to a selection of a desired gear of the two or more gears; (iv) a drive system component energy efficiency map, and (v) a combination thereof, and wherein the generated information relates to one or more given drive system component power levels and adjusting the shifting schedules using the adjustment information.

Abstract: This disclosure provides a thermal management system and method that can recommend operational behavior to an operator of an engine system to optimize fuel economy over a period of time in which a components of the engine system is in a warm up and/or regeneration state. In one representative embodiment, the expected temperature change of the engine component at a later time is determined based on inefficient operation of the engine, such as a transmission down shift resulting in higher engine speed and lower engine torque, and the expected temperature change of the engine component resulting from operating the engine under current conditions or expected conditions at that later time is determined. A determination is made as to whether the inefficient engine operation is the optimal operation in view of fuel economy and a recommendation is generated for the operator based if optimal operation is determined.

Abstract: A velocity profile can be used in conjunction with vehicle operating condition data to determine a gear shift schedule that mitigates the amount of service brake effort required to slow a vehicle by making optimal use of engine speed, friction and engine brakes. The gear shift point drives the engine to a higher operating speed and greater frictional torque, slowing the vehicle, which can then coast to a desired speed. The gear shift point can be timed to minimize fuel consumption during the maneuver. Thus, a vehicle downshift event is created based on the transmission gear recommendation. The benefit is increased freight efficiency in transporting cargo from source to destination by minimizing fuel consumption and maintaining drivability.

Abstract: A vehicle speed-based operational cost optimization module provides an optimized velocity profile over a given route while also considering imposed constraints such as deviation from time targets, deviation from maximum governed speed limits, etc. Given current vehicle speed, engine state and transmission state, the present disclosure optimally manages the engine map to provide a recommended vehicle speed that optimizes fuel consumption. Exemplary embodiments provide for offline and online optimizations relative to fuel consumption. The benefit is increased freight efficiency in transporting cargo from source to destination by minimizing fuel consumption and maintaining drivability.

Abstract: A vehicle operating condition profile can be determined over a given route while also considering imposed constraints such as deviation from time targets, deviation from maximum governed speed limits, etc. Given current vehicle speed, engine state and transmission state, the present disclosure optimally manages the engine map and transmission to provide a recommended vehicle operating condition that optimizes fuel consumption in transitioning from one vehicle state to a target state. Exemplary embodiments provide for offline and online optimizations relative to fuel consumption. The benefit is increased freight efficiency in transporting cargo from source to destination by minimizing fuel consumption and maintaining drivability.

Abstract: An apparatus, system, and method are disclosed for a single-actuated multi-function valve. The apparatus includes a primary fluid conduit, a secondary fluid conduit, and a valve. The primary fluid conduit flows from an exhaust manifold to an outlet through a high pressure turbocharger and a low pressure turbocharger. The secondary fluid conduit flows from the exhaust manifold to an outlet through the low pressure turbocharger. The valve has two flow passages—the first flow passage is a variable restriction within the primary fluid conduit, and the second flow passage is a variable restriction within the secondary fluid conduit. Turning the valve one direction from a nominal position controls the flow ratios in the primary and secondary fluid conduits, while turning the valve in the other direction from the nominal position controls exhaust braking.

Abstract: Some exemplary embodiments include methods of operating a hybrid powertrain system including an engine and a motor/generator. One exemplary method includes sensing a characteristic of the motor/generator, determining a first net torque of the engine based upon a model, determining a second net torque of the engine based upon the characteristic of the motor/generator, and diagnosing the system based upon the first net torque and the second net torque. Further exemplary embodiments include hybrid powertrain methods, hybrid powertrain systems, and articles of manufacture configured to store computer executable instructions for hybrid powertrains. Further embodiments, forms, objects, features, advantages, aspects, and benefits shall become apparent from the following description and drawings.

Abstract: According to one exemplary embodiment, a virtual turbine speed sensor for a multi-stage turbocharger system of an internal combustion engine is disclosed. The multi-stage turbocharger system includes at least two sequential turbochargers each having a compressor and a turbine. The virtual turbine speed sensor includes a compressor efficiency module, an inter-stage air temperature module, and a turbine speed module. The compressor efficiency module is configured to estimate an efficiency of a compressor of a first of the at least two turbochargers. The inter-stage air temperature module is configured to estimate an inter-stage temperature of air between the at least two compressors. The inter-stage temperature estimate is based at least partially on the efficiency of the compressor of the first turbocharger. The turbine speed module is configured to estimate a speed of a turbine of a second of the at least two turbochargers.

Abstract: A system and method are provided for controlling a flow of intake air entering an internal combustion engine. At least some of the intake air is diverted away from the engine in response to detection of a first operating condition that is indicative of a minimum engine fueling rate. A second operating condition that is indicative of a flow rate of the intake air entering the engine is monitored, and diverting at least some of the intake air away from the engine is discontinued if the second operating condition indicates that the flow rate of the intake air entering the engine is within a threshold value of a target flow rate.

Abstract: A system and method are provided for controlling recirculation of exhaust gas to an internal combustion engine having an exhaust gas recirculation (EGR) system comprising an EGR conduit coupled between an exhaust manifold and an intake manifold of the engine. Exhaust gas produced by the engine is trapped within the EGR system in response to detection of a first operating condition that is indicative of a minimum engine fueling rate. The trapped exhaust gas is released from the EGR system into the intake manifold of the engine in response to detection of a second operating condition that is indicative of a subsequent increase in engine fueling rate above the minimum engine fueling rate.

Abstract: A method is disclosed for preventing an underspeed event of a turbocharger. The method includes interpreting a turbocharger speed, a compressor differential pressure (CDP) and a turbocharger differential pressure (TDP). The method further includes calculating a thrust load capacity (TLC) based on the turbocharger speed, and calculating a current thrust load (CTL) based on the CDP and the TDP. The method further includes calculating a thrust margin based on the TLC and the CTL, and controlling an actuator in response to the thrust margin. Controlling the actuator includes maintaining the thrust margin to a thrust margin target, which may be a function of the turbocharger speed. The actuator is a turbine bypass valve, a compressor bypass valve, a variable geometry turbocharger position, an exhaust throttle and/or an exhaust gas recirculation valve that controls the turbocharger speed.

Abstract: A system and method for controlling air flow in an engine system. In one embodiment, the system includes an engine, a turbocharger coupled to the engine, and a compressor bypass valve coupled to the turbocharger and to the engine. The compressor bypass valve includes a mechanism that allows the compressor bypass valve to be closed by default and allows the compressor bypass valve to be actuated passively when acted upon by a boost pressure when the boost pressure increases above a predefined pressure threshold. According to the system and method disclosed herein, the compressor bypass valve is passive, and thus controls air flow to the engine without requiring active control circuitry or logic.

Abstract: An apparatus, system, and method are disclosed for predictive control of a turbocharger. The method includes interpreting a compressor performance model for a turbocharger, and interpreting at least one current operating parameter. The method further includes calculating a performance margin, calculating a performance margin derivative, and calculating a response value. The performance margin comprises a choke margin or a surge margin according to the position of an operating point in the compressor performance model. The performance margin is implemented in a first sigmoid function, and the performance margin derivative is implemented in a second sigmoid function. The response value is determined by applying a MIN function to the output of the product of the sigmoid functions in the choke margin case, and by applying a MAX function to the product of the sigmoid functions in the surge margin case.

Abstract: An embodiment is an apparatus for providing thermal management of a diesel aftertreatment device. The apparatus includes an intake throttle, at least one exhaust gas recirculation (EGR) valve coupled to the intake throttle, a turbine bypass valve coupled to the at least one EGR valve and a control mechanism coupled to the intake throttle, the at least one EGR valve and the turbine bypass valve for selectively actuating at least one of the valves based on an engine operation profile.

Abstract: An apparatus, system, and method are disclosed for preventing turbocharger overspeed in a combustion engine. The method includes determining a turbocharger error term as a difference between a nominal turbocharger maximum speed and a current turbocharger speed. The method further includes determining a turbocharger speed derivative with respect to time. The method includes calculating a turbocharger control response based on the turbocharger error term and the turbocharger speed derivative with respect to time. The turbocharger control response may be a modified turbocharger maximum speed calculated by determining a reference speed multiplier based on the turbocharger error term and the turbocharger speed derivative with respect to time, and multiplying the reference speed multiplier by the nominal turbocharger maximum speed. The method thereby smoothly anticipates turbocharger transient events, and prevents an overspeed condition of the turbocharger.