Abstract: Magnetic heads having write coil structures with reduced electrical resistances for reducing thermal protrusion are disclosed. In one illustrative example, a magnetic head includes a magnetic yoke; a write gap layer formed between upper and lower poles of the magnetic yoke; and a write coil having a plurality of coil layers. Each coil layer of the write coil extends continuously between the upper and the lower poles through a plane defined by the write gap layer. Preferably, the write coil is formed using a damascene process, such that each coil layer is wider than each coil separating layer. Such a structure provides for a relatively large amount of coil materials to be used, which reduces the coil's electrical resistance. This, in turn, reduces the heat generated by the write coils during operation.

Abstract: Magnetic heads having write coil structures with reduced electrical resistances for reducing thermal protrusion are disclosed. In one illustrative example, a magnetic head includes a magnetic yoke; a write gap layer formed between upper and lower poles of the magnetic yoke; and a write coil having a plurality of coil layers. Each coil layer of the write coil extends continuously between the upper and the lower poles through a plane defined by the write gap layer. Preferably, the write coil is formed using a damascene process, such that each coil layer is wider than each coil separating layer. Such a structure provides for a relatively large amount of coil materials to be used, which reduces the coil's electrical resistance. This, in turn, reduces the heat generated by the write coils during operation.

Abstract: An apparatus for patterning a self-aligned coil using a damascene process is disclosed. Coil pockets are formed in a first insulation layer disposed over a first pole layer. A barrier/seed layer is deposited along walls of the coil pockets in the insulation layer. Copper is formed in the coil pockets and over the insulation layer. The copper is planarized down to the insulation layer. The self-aligned coil process packs more copper into the same coil pocket and relaxes the coil alignment tolerance. Protrusions are prevented because of the more efficient and uniform spacing of the coil to reduce heat buildup in the head during a write.

Abstract: A magnetoresistive read head is capable of reading cross-track magnetizations in a magnetic recording disk drive that has the magnetized regions or magnetizations in the magnetic recording layer of the disk oriented in the cross-track direction. The magnetic recording disk has the magnetizations in the concentric data tracks oriented in the radial or cross-track direction. The read head has its free-layer magnetization direction perpendicular to the disk surface and its pinned-layer magnetization direction parallel to the disk surface and orthogonal to the free-layer magnetization direction. The read head may have magnetic side shields spaced from it in the cross-track direction to prevent magnetic flux from adjacent data tracks from reaching the read head.

Abstract: An inductive write head has its write poles and write gap oriented to generate magnetic fields in the cross-track direction on a magnetic recording disk in a disk drive. The disk has the magnetizations in the concentric data tracks oriented in the cross-track direction with the concentric data tracks magnetically separated from each other by guard bands. The write head may have an erase pole and an erase gap to generate magnetic fields in an along-the-track direction on the sides of the data tracks, with the along-the-track magnetizations serving as the guard bands.

Abstract: A magnetic recording disk drive has a disk with the magnetizations in the concentric data tracks oriented in the cross-track direction. The concentric data tracks are magnetically separated from each other by guard bands. An inductive write head has its write poles and write gap oriented to generate magnetic fields in the cross-track direction. The guard bands may provide magnetic separation by containing along-the-track magnetizations, in which case the write head also has an erase pole and an erase gap to generate magnetic fields in an along-the-track direction on the sides of the data tracks. A magnetoresistive read head has its free-layer magnetization direction perpendicular to the disk surface and its pinned-layer magnetization direction parallel to the disk surface and orthogonal to the free-layer magnetization direction. The read head may have magnetic side shields spaced from it in the cross-track direction to prevent magnetic flux from adjacent data tracks from reaching the read head.

Abstract: Methods for creating a write head by forming a bump after the top pole is formed are provided. In one embodiment, a bottom pole is created out of a first layer. A non-magnetic gap material is applied to the surface of the wafer. A top pole is created out of a second layer. After creating the top pole, a bump is created. The bump is used to protect at least a portion of the first layer while etching to create a stray flux absorber.

Abstract: A method for patterning a self-aligned coil using a damascene process is disclosed. Coil pockets are formed in a first insulation layer disposed over a first pole layer. A barrier/seed layer is deposited along walls of the coil pockets in the insulation layer. Copper is formed in the coil pockets and over the insulation layer. The copper is planarized down to the insulation layer. The self-aligned coil process packs more copper into the same coil pocket and relaxes the coil alignment tolerance. Protrusions are prevented because of the more efficient and uniform spacing of the coil to reduce heat buildup in the head during a write.

Abstract: A novel magnetic imaging microscope test system with high spatial (1–10 nm) and temporal (˜1 ns) resolution of the magnetic field is disclosed, as well as the system application for characterization of read and write heads for magnetic recording. The test system includes a scanner assembly and a work piece holder for holding a work piece to be tested. The scanner assembly and the work piece holder are positionable relative to each other at very fine resolution during scanning. A probe arm is cantilevered from the scanner assembly to bring a probe head into close proximity to the work piece holder. The probe head is configured scan a work piece in contacting engagement therewith so that a magnetic device on the probe head magnetically interacts with a magnetic field generating or magnetic field sensing device on the work piece. A probe head for use in the test system and a related test method are also disclosed.

Abstract: A method is disclosed for testing pinned layers of magnetic disk drive read heads having at least one pinned layer, where the magnetic orientation of the pinned layers has been set in an initial direction. The method includes applying a large magnetic test field at a reverse canted reset angle. First test responses from the disk drive read heads are then measured in a small magnetic test field. A large magnetic test field is applied at normal canted reset angle. The disk drive heads are then subjected to a full suite of performance tests in a small magnetic test field to verify their acceptability. These second test responses are then compared to the first test responses to identify read heads having weakly pinned layers.

Abstract: In one embodiment of the present invention, a write head includes a P2 pole tip, a back gap layer, and a first insulation layer applied on top and in between the P2 pole tip and the back gap layer. Coil, formed of copper, is developed on top of the first insulation layer and extends below the top of the P2 pole tip, a second insulation layer pancakes the coil to insulate it. A P3 magnetic layer is formed on top of the second insulation layer, the coil reducing coil resistance yet avoiding shorting with the P3 magnetic layer.

Abstract: A method and apparatus for providing a write head having well-defined, precise write head pole tips. A coplanar write head pole tip processing method provides a thin-film magnetic write head pole tip layer and defines first and second pole tips from the pole tip layer. When the pole tips are provided on a write head, a write gap can be defined using ion milling, E-beam lithography, FAB or can be deposited. The write head pole tips can be used in conjunction with read heads by merging a read head with a write head or a read head can be bonded to a write head in a piggybacked fashion.

Abstract: A method and apparatus for processing sub-micron write head flare definition is provided. The method for processing a perpendicular magnetic head forms a portion of a perpendicular write head, where the portion of the write head includes a first pole layer, a coil layer, a second pole layer and a write pole, the method forms a portion of a magnetic read head adjacent to the portion of the perpendicular write head, where the portion of the read head includes a shield layer and a sensor, the method also laps the write pole concurrently with the sensor to define a flare position of the pole tip and to define a sensor height, where the flare position of the pole tip is defined in the same photo-lithography step as the back edge of the sensor.

Abstract: A method and apparatus for providing a pole tip structure having a shape for preventing over saturation of the pole tip structure is disclosed. A cap layer having a tail structure for reducing the saturation of the cap layer is formed over the pole structure. The tail structure includes an angled surface that can vary between approximately 15° and 65°.

Abstract: A new structure for adjusting flying height using a magnetomechanical effect. A head includes a magnetomechanically active structure and a coil coupled to the magnetomechanically active structure, the magnetomechanically active structure responding to a magnetic field generated by the coil to expand and/or contract.

Abstract: The recording medium according to the invention has a magnetic recording layer, an exchange coupling layer and an enhancement or bias layer with an anisotropy orthogonal to the recording layer. The enhancement layer is designed to have no significant remanent magnetization and preferably to saturate under the write head. The enhancement layer creates an exchange field normal to the anisotropy of the recording layer and has the effect of rotating the magnetization of the recording layer and lowering the required switching field, i.e., the coercivity. The invention can be embodied in a longitudinal recording medium or a perpendicular recording medium. The exchange coupling can either ferromagnetic or antiferromagnetic. The bias layer has a high KuV and anisotropy and is designed to have high thermal stability and minimize the rotation of magnetization with the head field.

Abstract: A method and apparatus for providing a write head with an improved pole tip to improve overwrite and/or adjacent track interference. A cross pole tip writer is provided with a shape that is designed to reduce the saturation on the pole tip and aid in the concentration of flux to the down track.

Abstract: A magnetic head slider including a central pad that is disposed at the trailing edge of the slider and designed to increase the flying height of the slider in response to heat induced protrusion of the head elements. The central pad of the present invention includes a body portion and two arm portions which project forwardly from a leading edge of the body portion, such that the leading portion of the central pad is formed with a generally U-shaped profile. The length of the arm members is preferably from approximately ¼ of the total length of the central pad to approximately ¾ of the total length of the central pad.

Abstract: A magnetoresistive read/write head having a first layer of alumina and a second layer of silicon dioxide overlaying a P3 layer of the head. In a preferred embodiment, the silicon dioxide layer is recessed away from an Air Bearing Surface (ABS) to reduce protrusion of a P2 layer and the P3 layer in the head, and to reduce degradation in the magnetic properties of the pole tips of the P2 and P3 layer ends.

Abstract: A magnetic head including a media heating device that is fabricated within the magnetic head structure. The media heating device includes an electrically resistive element that is fabricated above the first magnetic pole layer close to the ABS surface of the head. A P1 pole pedestal is fabricated above the heating element. Electrical insulation layers are fabricated beneath and above the heating element to prevent electrical shorting to the P1 pole layer and the P1 pole pedestal that are disposed beneath and above the heating element, respectively.