Patents by Inventor Wade Sonnenberg
Wade Sonnenberg has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20030066756Abstract: A metal plating bath and method for plating a metal on a substrate. The metal plating bath contains hydroxylamines that inhibit the consumption of additive bath components to improve the efficiency of metal plating processes. The additive bath components are added to metal plating baths to improve brightness of plated metal as well as the micro-throwing and macro-throwing power of the bath. In addition to brighteners, the additive bath components may include levelers, suppressors, hardeners, and the like. The hydroxylamines that inhibit additive consumption may be employed in metal plating baths for plating copper, gold, silver, platinum, palladium, cobalt, cadmium, nickel, bismuth, indium, tin, rhodium, iridium, ruthenium and alloys thereof.Type: ApplicationFiled: October 4, 2001Publication date: April 10, 2003Applicant: Shipley Company, L.L.C.Inventors: David R. Gabe, Andrew J. Cobley, Leon R. Barstad, Mark J. Kapeckas, Erik Reddington, Wade Sonnenberg, Thomas Buckley
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Patent number: 6440642Abstract: Low VOC, dielectric compositions suitable for use in circuit board manufacture are disclosed. Also disclosed are methods of making circuit boards using the low VOC, dielectric compositions.Type: GrantFiled: September 15, 1999Date of Patent: August 27, 2002Assignee: Shipley Company, L.L.C.Inventors: James G. Shelnut, Wade Sonnenberg, James L. Aubry, Jennifer Patricia Canlas
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Publication number: 20020108678Abstract: A method for treating a micro-roughened metal surface to improve bonding between the metal surface and a polymer material. The method involves post-treating the micro-roughened conversion coated metal surface with an aqueous wetting agent composition after having formed the micro-roughened conversion coated metal surface with an adhesion promotion composition. The method can be employed in the circuit board industry to improve bonding between layers in multilayer circuit boards.Type: ApplicationFiled: September 19, 2001Publication date: August 15, 2002Applicant: Shipley Comapny, L.L.C.Inventors: Joseph R. Montano, Wade Sonnenberg, Mark J. Kapeckas
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Publication number: 20020110645Abstract: A conductive polymer colloidal composition that selectively forms a coating on a non-conductive surface. The conductive polymer colloidal composition is composed of a polymer and a sulfonate dopant. The conductive polymer colloidal composition may also contain conductive colloidal particles such as conductive carbon or metal salt particles, oxidants, stabilizers, and preservatives. The conductive polymer colloidal composition may be employed to selectively coat the non-conductive parts of printed wiring boards such that a uniform metal layer can be deposited on the conductive polymer coat. In addition to a uniform metal layer being formed over the conductive polymer, adhesion between the metal layer and the printed wiring board is improved.Type: ApplicationFiled: November 30, 2001Publication date: August 15, 2002Applicant: Shipley Company, L.L.C.Inventors: James G. Shelnut, Wade Sonnenberg, Patrick J. Houle
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Publication number: 20020074244Abstract: Disclosed are methods for determining the quantity of leveler in an electroplating bath in the presence of other organic additives, such as accelerators, brighteners and suppressors. Such methods are fast, work over a broad concentration range of components and can be performed in real-time.Type: ApplicationFiled: November 2, 2001Publication date: June 20, 2002Applicant: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, Mark J. Kapeckas, David L. Jacques, Raymond Cruz, Leon R. Barstad, Elie H. Najjar, Eugene N. Step, Robert A. Binstead
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Publication number: 20010006759Abstract: Radiation sensitive compositions, processes for using the compositions, and articles of manufacture comprising the compositions. The compositions of the invention are use to form flexible coatings having a dielectric constant of 3 or less. The compositions comprise a resin binder and a polybutadiene that comprises one or more internal epoxide groups. In preferred aspect of the invention, the compositions of the invention further comprise a crosslinking agent capable of solvating the remaining constituents of the composition. The coatings are used for the manufacture of electronic and other devices.Type: ApplicationFiled: September 8, 1998Publication date: July 5, 2001Applicant: Charles R. Shipley Jr.Inventors: CHARLES R. SHIPLEY, JAMES G. SHELNUT, WADE SONNENBERG
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Patent number: 6174647Abstract: This invention is directed to a process for the selective metallization which utilizes multiple photoresist layers, using a buried palladium ligand which is then catalyzed using a PdBr selective catalyst. The Pd in the catalyst is then reduced to Pd0 and metallized using for example electroless copper.Type: GrantFiled: January 26, 1998Date of Patent: January 16, 2001Assignee: Shipley Company, L.L.C.Inventors: John P. Cahalen, Wade Sonnenberg
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Patent number: 6123995Abstract: A method of providing an electrically conductive polymer coating on a copper clad circuit board prior to electroplating is disclosed. The method teaches the application of certain organic solvents to a conductive polymer composition already applied to the board but before drying the conductive polymer composition to remove liquids therefrom to form a conductive polymer film.Type: GrantFiled: March 6, 1998Date of Patent: September 26, 2000Assignee: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, Jeffrey P. Burress, David Oglesby, James G. Shelnut
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Patent number: 6039859Abstract: The invention relates to a conductive dispersions used for diverse purposes such a base for electroplating nonconductors. The dispersion are characterized by use of a stabilizing quantity of a stabilizer having repeating alylkene oxide groups and a hydrophilic--lipophilic balance in excess of 12. It has been found that the stabilizers utilized in the subject compositions does result in a significant loss of conductivity in coatings formed from the dispersion.Type: GrantFiled: May 20, 1998Date of Patent: March 21, 2000Assignee: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, Patrick J. Houle, Thong B. Luong, James G. Shelnut, Gordon Fisher
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Patent number: 6036835Abstract: A microetch composition for a circuit board containing sulfuric acid in combination with a carboxylic acid having 2 to 6 carbon atoms, wherein the volume of the carboxylic acid is preferably greater than the amount of sulfuric acid. The method discloses the contacting of a electrically conductive polymer with the microetch composition disclosed above to expose copper underlying the electrically conductive polymer.Type: GrantFiled: September 24, 1997Date of Patent: March 14, 2000Assignee: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, John J. Bladon, David Oglesby, Jeffrey P. Burress
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Patent number: 6017967Abstract: The invention relates to a metal sulfide dispersion used for electroplating nonconductors such as substrates used for the formation of a printed circuit board. A printed circuit board made using the dispersion could have metallized through-holes comprising electrodeposited copper on the walls of the holes with an adsorbed layer of metal sulfide particles between the circuit board base material and the copper on the walls of the through-holes. The metal sulfide is characterized by spherical particles having a mean diameter of less than 100 nanometers and a particle size distribution where less than 10 percent of the particles within the dispersion have a diameter twice that of the mean diameter of all particles within the dispersion.Type: GrantFiled: April 1, 1996Date of Patent: January 25, 2000Assignee: Shipley Company, L.L.C.Inventors: Egon Matijevic, Matthias Schultz, Wade Sonnenberg, John J. Bladon, Patrick J. Houle, Thong B. Luong
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Patent number: 5800739Abstract: The invention relates to a conductive dispersions used for diverse purposes such a base for electroplating nonconductors. The dispersion are characterized by use of a stabilizing quantity of a stabilizer having repeating alylkene oxide groups and a hydrophilic-lipophilic balance in excess of 12. It has been found that the stabilizers utilized in the subject compositions does result in a significant loss of conductivity in coatings formed from the dispersion.Type: GrantFiled: April 11, 1996Date of Patent: September 1, 1998Assignee: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, Patrick J. Houle, Thong B. Luong, James G. Shelnut, Gordon Fisher
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Patent number: 5667662Abstract: A process for electroplating a nonconducting substrate comprising formation of a film of a conductive polymer on the surface of a nonconducting substrate and electrolytic deposition of metal thereover. The conductive film is formed by deposition of the conductive polymer onto said surface from an aqueous suspension of said polymer containing a polymeric stabilizer having repeating alkylene oxide groups and a hydrophilic--lipophilic balance of at least 10.Type: GrantFiled: April 1, 1996Date of Patent: September 16, 1997Assignee: Shipley Company, L.L.C.Inventors: Wade Sonnenberg, Patrick J. Houle, Thong B. Luong, James G. Shelnut, Gordon Fisher
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Patent number: 5425873Abstract: A process for electroplating a substrate having a surface comprising metallic and non-metallic regions. The process is characterized by selectively forming a protective film over the metallic regions of the substrate surface and forming a sulfide coating selectively over the remaining portions of said substrate. The protective film enables selective sulfide formation only on metallic sites without formation of a sulfide coating on metallic surface regions of the substrate which would otherwise interfere with metal-to-metal bond during electroplating. Following formation of the sulfide conversion coating, the protective film is removed and the surface of the substrate electroplated.Type: GrantFiled: April 11, 1994Date of Patent: June 20, 1995Assignee: Shipley Company LLCInventors: John J. Bladon, Wade Sonnenberg, Inna Sinitskaya, Jeffrey P. Burress, Christopher P. Esposito
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Patent number: 5419829Abstract: A method for electroplating a nonconducting surface using a metal oxide colloid. The process comprises contacting the surface of the nonconductor to be plated with a preformed colloid of a metal oxide to adsorb the colloid onto the surface of the nonconductor and then electroplating metal over the surface having the adsorbed metal oxide colloid. The process may include a step of reducing the metal oxide to a lower valent state prior to the step of metal plating.Type: GrantFiled: May 17, 1994Date of Patent: May 30, 1995Assignee: Rohm and Haas CompanyInventors: Gordon Fisher, John J. Bladon, Wade Sonnenberg, Robert L. Goldberg
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Patent number: 5252196Abstract: Compositions and processes for electrolytic plating. The compositions are characterized by critical amounts of one or more brightening and leveling agents. The compositions are particularly useful for plating through hole walls of printed circuit boards, including through holes having an aspect ratio equal or greater than about ten to one.Type: GrantFiled: December 5, 1991Date of Patent: October 12, 1993Assignee: Shipley Company Inc.Inventors: Wade Sonnenberg, Gordon Fisher, Roger F. Bernards, Patrick Houle
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Patent number: 5223118Abstract: A direct method of analyzing brighteners and levelers used in metal electroplating baths. The method is based on the differential adsorption of these additives on a working electrode during a sequence of steps prior to and during metal plating. The sensitivity of the method allows for the determination of both brightener and leveler in the same sample without cyclic processing.Type: GrantFiled: March 8, 1991Date of Patent: June 29, 1993Assignee: Shipley Company Inc.Inventors: Wade Sonnenberg, Roger Bernards, Patrick Houle, Gordon Fisher
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Patent number: 5068013Abstract: A composition for electroplating copper onto a conductive surface comprising a solution soluble copper salt and an acid electrolyte, said copper salt being present in a concentration of from about 1 to 10 grams per liter of solution and said acid being present in a concentration whereby the acid to copper ratio preferably varies between about 30 to 1 and 50 to 1. The composition is especially useful for the plating of walls of cylindrical openings having a ratio of height to diameter of at least 10 to 1 and a length of at least 0.100 inches.Type: GrantFiled: January 29, 1990Date of Patent: November 26, 1991Assignee: Shipley Company Inc.Inventors: Roger F. Bernards, Gordon Fischer, Wade Sonnenberg
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Patent number: 5051154Abstract: The invention discloses the use of an additive for acid copper plating bath which is chosen based on criteria of creating a shift in the charge transfer overpotential of the bath; or alternatively, creating a differential overpotential between the surface of a high aspect ratio circuit board and the recesses of such boards. The additive may be a single or multi-component additive.Type: GrantFiled: January 29, 1990Date of Patent: September 24, 1991Assignee: Shipley Company Inc.Inventors: Roger F. Bernards, Gordon Fisher, Wade Sonnenberg, Edward J. Cerwonka, Stewart Fisher
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Patent number: 5004525Abstract: A composition for electroplating copper onto a conductive surface comprising a solution soluble copper salt and an acid electrolyte, said copper salt being present in a concentration of from about 1 to 10 grams per liter of solution and said acid being present in a concentration whereby the acid to copper ratio preferably varies between about 30 to 1 and 50 to 1. The composition is especially useful for the plating of walls of cylindrical openings having a ratio of height to diameter of at least 10 to 1 and a length of at least 0.100 inches.Type: GrantFiled: November 20, 1989Date of Patent: April 2, 1991Assignee: Shipley Company Inc.Inventors: Roger F. Bernards, Gordon Fisher, Wade Sonnenberg