Abstract: An actuator assembly for use in a data storage device is described that has features that reduce off-track writes due to coil popping. The fantail portion of the actuator includes thermal restraint features that engage with the over-mold, and the thermal restraint feature are positioned prevent the over-mold from separating from the actuator as a result of the over-mold and the actuator having different coefficients of thermal expansion. The thermal restraint features reduce the length of effective interface between the actuator and the over-mold acted upon by shear forces due to coefficient of thermal expansion mismatch. In one example, the thermal restraint features are holes that extend through the actuator, to allow the over-mold to flow through the holes and connect on both sides of the fantail during molding, effectively interlocking the fantail portion to the over-mold.

Abstract: Apparatus for sealing the internal spindle motor bearing structure from the surrounding environment in a hard disc memory device. The motor includes a single low-cost part that seals both airflow paths, including both the bearings of the motor and around the wires. This single part acts as the electrical connector for the spindle motor as well as the seal. The invention consists of a single injection molded plastic connector with electrical contact members contained therein. Wires from the internal windings of the spindle motor pass through a hole provided in the connector housing and are terminated to the electrical contact members located within the connector. This hole is in turn sealed with a single drop of adhesive that is cured under the application of ultraviolet light. In a preferred embodiment, the spindle motor housing and connector are designed to form a press fit between the outer diameter of the circularly shaped connector housing and a groove in the motor housing provided for this purpose.

Abstract: An apparatus and method of manufacturing a low cost disc drive base plate that incorporates a platform portion and one or more over-molded disc drive structural components. The platform portion of the base plate is stamped or fine blanked from sheet metal and defines a centrally located depression for receiving over-molded structural components of the disc drive. The structural components of the disc drive are over-molded using a polymer or plastic insert molding process to the platform portion of the base plate. The use of a stamped platform portion having over-molded structural components significantly reduces conventional manufacturing costs and allows for the design of a disc drive having greater positional accuracy then that obtained with current disc drive technology.

Abstract: An apparatus and method for minimizing the risk of damage to a disc surface caused by contact between a disc and a slider in a head disc assembly of a disc drive. The apparatus includes a flexure and slider which are biased away from the disc when the disc is stationary and one or more aerodynamic airfoils attached to the flexure. The airfoils are attached to the flexure and extend from the flexure at an angle relative to the disc so as to interact with an air flow caused when the disc spins to force the flexure and the attached slider to move toward the disc during operation of the disc drive.

Abstract: A female connector system for engaging, a matching male 3-in-1 IDE connector has, in certain embodiments, three alternatively usable, different length female connectors formed for mating with all or selected portions of the male connector. These include a set of data pin-receptacles, a set of jumper pin-receptacles, and a set of power pin-receptacles. To provide swift and secure engagement of the female connector to a 3-in-1 male connector, the female connector has a number of surface features. These include two locating projections that aid in properly locating the female connector with respect to the 3-in-1 male connector. A fitting portion and a groove are provided in one of the planar surfaces of the female connector and further aid in proper location and mating.