Abstract: The present invention provides an elastomeric composition processable in a curable, filled rubber formulation. The composition comprises a halogenated interpolymer of a C4 to C7 isoolefin and from 3 to 20 weight percent alkylstyrene and comprising from 0.2 to 2 mole percent haloalkylstyrene, a Mooney viscosity less than 27, a number average molecular weight less than 270,000, a weight average molecular weight less than 470,000, a z-average molecular weight less than 700,000, and a branching index (g?) from 0.4 to 1.1. Also disclosed are a method of making a cured, filled rubber article, comprising compounding the elastomeric composition with filler and curative, processing the compounded composition to form a shape of the article, and curing the composition to obtain the article in the formed shape, as well as a tire comprising an innerliner made by the method.

Abstract: According to the invention, a processing aid is used to improve processing in a green (uncured) rubber composition, such as in downstream in-plant processing of an innerliner compound, and maintaining, or more preferably, reducing the air permeability of the cured composition, e.g., innerliner compound. In embodiments, another of the advantages of the present invention is that the processing aid according to the invention can be used in very low levels relative to the other processing aids and oils.

Abstract: According to the invention, a processing aid is used to improve processing in a green (uncured) rubber composition, such as in downstream in-plant processing of an innertube compound, and maintaining, or more preferably, reducing the air permeability of the cured composition, e.g., innertube compound. In embodiments, another of the advantages of the present invention is that the processing aid according to the invention can be used in addition to or as a replacement for the other processing aids and oils.

Abstract: The present invention relates to select elastomeric blends including at least one halogenated random copolymer. In particular, the present invention relates to compositions including at least one halogenated random copolymer of isobutylene and methylstyrene, preferably para-methylstyrene; wherein the at least one halogenated random copolymer includes at least 9.0 wt % methylstyrene, preferably para-methylstyrene, based upon the weight of the at least one halogenated random copolymer; and at least one general purpose rubber. The invention also relates to articles made from these compositions and processes for making the same.

Abstract: According to the invention, a processing aid is used to improve processing in a green (uncured) rubber composition, such as in downstream in-plant processing of an innerliner compound, and maintaining, or more preferably, reducing the air permeability of the cured composition, e.g., innerliner compound. In embodiments, another of the advantages of the present invention is that the processing aid according to the invention can be used in very low levels relative to the other processing aids and oils.

Abstract: According to the invention, a processing aid is used to improve processing in a green (uncured) rubber composition, such as in downstream in-plant processing of an innertube compound, and maintaining, or more preferably, reducing the air permeability of the cured composition, e.g., innertube compound. In embodiments, another of the advantages of the present invention is that the processing aid according to the invention can be used in addition to or as a replacement for the other processing aids and oils.

Abstract: Transparent and colorable elastomeric compositions are provided. The transparent elastomeric compositions can be covulcanized with rubbers such as polybutadiene, polyisoprene, styrene-butadiene rubber, styrene-isoprene-butadiene rubber, isoprene-butadiene rubber, or natural rubber and polybutene processing oil. The colorable rubber compositions have sufficient properties to function as a reinforcing member in a shoe sole or automobile tire. Preferably, both the transparent and colorable elastomeric compositions include at least one copolymer of a C4 to C7 isoolefin and a p-methylstyrene, silica and a high cis-polybutadiene rubber.

Abstract: The present invention is a composition including an isobutylene-based copolymer and polybutene. The copolymers may be mixed with an exfoliating compound and clay, the entire composition forming a nanocomposite. The clay may or may not have an additional exfoliating treatment present prior to mixing with the interpolymer. The composition of the invention has improved air barrier properties and processing properties, and is suitable as an air barrier. One embodiment of the invention is an elastomeric composition including at least one random copolymer of at least a C4 to C7 isomonoolefin derived unit, at least one filler, and polybutene oil having a number average molecular weight greater than 400. The copolymer may be selected from a halogenated poly(isobutylene-co-p-methylstyrene), a halogenated star-branched butyl rubber, or a halogenated butyl rubber, and mixtures thereof.

Abstract: The present invention provides an elastomeric composition processable in a curable, filled rubber formulation. The composition comprises a halogenated interpolymer of a C4 to C7 isoolefin and from 3 to 20 weight percent alkylstyrene and comprising from 0.2 to 2 mole percent haloalkylstyrene, a Mooney viscosity less than 27, a number average molecular weight less than 270,000, a weight average molecular weight less than 470,000, a z-average molecular weight less than 700,000, and a branching index (g?) from 0.4 to 1.1. Also disclosed are a method of making a cured, filled rubber article, comprising compounding the elastomeric composition with filler and curative, processing the compounded composition to form a shape of the article, and curing the composition to obtain the article in the formed shape, as well as a tire comprising an innerliner made by the method.

Abstract: The present invention relates to select elastomeric blends including at least one halogenated random copolymer. In particular, the present invention relates to compositions including at least one halogenated random copolymer of isobutylene and methylstyrene, preferably para-methylstyrene; wherein the at least one halogenated random copolymer includes at least 9.0 wt % methylstyrene, preferably para-methylstyrene, based upon the weight of the at least one halogenated random copolymer; and at least one general purpose rubber. The invention also relates to articles made from these compositions and processes for making the same.

Abstract: Transparent and colorable elastomeric compositions are provided. The transparent elastomeric compositions can be covulcanized with rubbers such as polybutadiene, polyisoprene, styrene-butadiene rubber, styrene-isoprene-butadiene rubber, isoprene-butadiene rubber, or natural rubber and polybutene processing oil. The colorable rubber compositions have sufficient properties to function as a reinforcing member in a shoe sole or automobile tire. Preferably, both the transparent and colorable elastomeric compositions include at least one copolymer of a C4 to C7 isoolefin and a p-methylstyrene, silica and a high cis-polybutadiene rubber.

Abstract: The present invention is a composition including an isobutylene-based copolymer and polybutene. The copolymers may be mixed with an exfoliating compound and clay, the entire composition forming a nanocomposite. The clay may or may not have an additional exfoliating treatment present prior to mixing with the interpolymer. The composition of the invention has improved air barrier properties and processing properties, and is suitable as an air barrier. One embodiment of the invention is an elastomeric composition including at least one random copolymer of at least a C4 to C7 isomonoolefin derived unit, at least one filler, and polybutene oil having a number average molecular weight greater than 400. The copolymer may be selected from a halogenated poly(isobutylene-co-p-methylstyrene), a halogenated star-branched butyl rubber, or a halogenated butyl rubber, and mixtures thereof.

Abstract: An embodiment of the present invention is a composition suitable for an air barrier. The composition may include a butyl rubber, a filler, and polybutene processing oil having a number average molecular weight of at least 400 in one embodiment, and a number average molecular weight of less than 10,000 in another embodiment. The filler can be such materials as calcium carbonate, clay, mica, silica and silicates, talc, titanium dioxide, starch, wood flower, carbon black, and mixtures thereof. The viscosity of the polybutene processing oil is greater than 10 cSt at 100° C in one embodiment, and naphthenic oil is substantially absent. The air permeability of the cured compositions of the invention ranges from 1×10−8 to 4.5×10−8 cm3·cm/cm2·sec·atm at 65° C. in one embodiment, and has improved aging properties suitable for use as an innerliner or innertube.

Abstract: The present invention is an elastomeric composition having a primary rubber component, a secondary rubber component, and an elastomeric component. More particularly, in one embodiment the elastomeric composition has from 50 to 95 phr natural rubber as the primary rubber component, from 5 to 40 phr of a copolymer of a C4 to C7 isoolefin and a para-alkylstyrene as the elastomeric component, and from 0 to 40 phr of polybutadiene as a secondary rubber component. In one embodiment, the copolymer includes a terpolymer of isobutylene, para-methylstyrene and para-bromomethylstyrene, wherein the para-bromomethylstyrene is present from 0.2 mol % to 3.0 mol %. Further, the composition desirably contains carbon black. The compositions are useful for tire treads and tire sidewalls having improved winter wear properties such as high DIN abrasion values and improved Tangent Delta values.

Abstract: Transparent and colorable elastomeric compositions are provided. The transparent elastomeric compositions can be covulcanized with rubbers such as polybutadiene, polyisoprene, styrene-butadiene rubber, styrene-isoprene-butadiene rubber, isoprene-butadiene rubber, or natural rubber and polybutene processing oil. The colorable rubber compositions have sufficient properties to function as a reinforcing member in a shoe sole or automobile tire. Preferably, both the transparent and colorable elastomeric compositions include at least one copolymer of a C4 to C7 isoolefin and a p-methylstyrene, silica and a high cis-polybutadiene rubber.

Abstract: The present invention includes an elastomeric composition of a halogenated rubber component, a filler such as carbon black, and polybutene processing oil, the processing oil having a number average molecular weight of least 400 in one embodiment, and less than 10,000 in another embodiment. The rubber component can be a halogenated butyl rubber or a halogenated star-branched butyl rubber. In one embodiment, the polybutene processing oil is present in the composition from 2 to 30 phr, while the halogenated rubber component is present in the composition from 50 to 100 phr in one embodiment, and the filler is present from 10 to 150 phr in one embodiment. Further, a secondary rubber component may be present such as natural rubber. The compositions of the invention have an air permeability of from 1×10−8 to 3×10−8 cm3-cm/cm2-sec-atm at 65° C., and are useful for air barriers such as an innerliner for a tire.

Abstract: Transparent and colorable elastomeric compositions are provided. The transparent elastomeric compositions can be covulcanized with rubbers such as polybutadiene, polyisoprene, styrene-butadiene rubber, styrene-isoprene-butadiene rubber, isoprene-butadiene rubber, ethylene-propylene diene rubber or natural rubber. The colorable rubber compositions have sufficient properties to function as a reinforcing member in an automobile tire. Preferably, both the transparent and colorable elastomeric compositions include at least one copolymer of a C4 to C7 isoolefin and a para-alkylstyrene, silica and a coupling agent.

Abstract: Substantially dry free-flowing particles of amorphous precipitated silica have large sizes and large carrying capacities for organic liquids, and they contain little or no dust.

Abstract: Cured tread rubber compositions of tires contain cured organic rubber, from 40 to 150 phr of reinforcing carbon black, and reinforcing reinforced amorphous precipitated silica wherein the silica has a surface area of from 160 to 340 m.sup.2 /g and a pore diameter at the maximum of the volume pore size distribution function of from 5 to 19 nm. The presence of such reinforcing silica provides improved tire performance characteristics, especially improved paved highway performance, to tires having treads of the cured tread rubber compositions.

Abstract: Cured tread rubber compositions of tires contain cured organic rubber, from 0 to 20 phr of reinforcing carbon black, and from 40 to 120 phr of reinforcing reinforced amorphous precipitated silica wherein the silica has a surface area of from 160 to 340 m.sup.2 /g and a pore diameter at the maximum of the volume pore size distribution function of from 5 to 19 nm. The presence of such reinforcing silica provides improved tire performance characteristics, especially improved paved highway performance, to tires having treads of the cured tread rubber compositions.