Patents by Inventor Wen-Huai Yu
Wen-Huai Yu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20170016143Abstract: The present disclosure provides a polycrystalline silicon ingot, a polycrystalline silicon brick and a polycrystalline silicon wafer. The polycrystalline silicon ingot has a vertical direction and includes a nucleation promotion layer located at a bottom of the polycrystalline silicon ingot, and a plurality of silicon grains grown along the vertical direction, wherein the silicon grains include at least three crystal directions. The coefficient of variation of grain area in a section above the nucleation promotion layer of the polycrystalline silicon ingot increases along the vertical direction.Type: ApplicationFiled: May 13, 2016Publication date: January 19, 2017Inventors: Yu-Min Yang, Cheng-Jui Yang, Hung-Sheng Chou, Wen-Huai Yu, Sung-Lin Hsu, Wen-Ching Hsu
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Patent number: 9493357Abstract: A crystalline silicon ingot and a method of fabricating the same are provided. The method utilizes a nucleation promotion layer to facilitate a plurality of silicon grains to nucleate on the nucleation promotion layer from a silicon melt and grow in a vertical direction into silicon grains until the silicon melt is completely solidified. The increment rate of defect density in the silicon ingot along the vertical direction has a range of 0.01%/mm˜10%/mm.Type: GrantFiled: March 9, 2012Date of Patent: November 15, 2016Assignee: Sino-American Silicon Products Inc.Inventors: Wen-Huai Yu, Cheng-Jui Yang, Yu-Min Yang, Kai-Yuan Pai, Wen-Chieh Lan, Chan-Lu Su, Yu-Tsung Chiang, Sung-Lin Hsu, Wen-Ching Hsu, Chung-Wen Lan
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Publication number: 20160194782Abstract: A crystalline silicon ingot and a method of fabricating the same are disclosed. The crystalline silicon ingot of the invention includes multiple silicon crystal grains growing in a vertical direction of the crystalline silicon ingot. The crystalline silicon ingot has a bottom with a silicon crystal grain having a first average crystal grain size of less than about 12 mm. The crystalline silicon ingot has an upper portion, which is about 250 mm away from said bottom, with a silicon crystal grain having a second average crystal grain size of greater than about 14 mm.Type: ApplicationFiled: March 15, 2016Publication date: July 7, 2016Applicant: Sino-American Silicon Products Inc.Inventors: Sung-Lin Hsu, Cheng-Jui Yang, Pei-Kai Huang, Sheng-Hua Ni, Yu-Min Yang, Ming-Kung Hsiao, Wen-Huai Yu, Ching-Shan Lin, Wen-Ching Hsu, Chung-Wen Lan
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Patent number: 9337375Abstract: The invention discloses a seed used for crystalline silicon ingot casting. A seed according to a preferred embodiment of the invention includes a crystal and an impurity diffusion-resistant layer. The crystal is constituted by at least one grain. The impurity diffusion-resistant layer is formed to overlay an outer surface of the crystal. A crystalline silicon ingot fabricated by use of the seed of the invention has significantly reduced red zone and yellow zone.Type: GrantFiled: December 23, 2013Date of Patent: May 10, 2016Assignee: Sino-American Silicon Products Inc.Inventors: Hung-Sheng Chou, Yu-Tsung Chiang, Yu-Min Yang, Ming-Kung Hsiao, Wen-Huai Yu, Sung-Lin Hsu, I-Ching Li, Chung-Wen Lan, Wen-Ching Hsu
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Patent number: 9315918Abstract: A crystalline silicon ingot and a method of fabricating the same are disclosed. The crystalline silicon ingot of the invention includes multiple silicon crystal grains growing in a vertical direction of the crystalline silicon ingot. The crystalline silicon ingot has a bottom with a silicon crystal grain having a first average crystal grain size of less than about 12 mm. The crystalline silicon ingot has an upper portion, which is about 250 mm away from said bottom, with a silicon crystal grain having a second average crystal grain size of greater than about 14 mm.Type: GrantFiled: March 9, 2012Date of Patent: April 19, 2016Assignee: Sino-American Silicon Products Inc.Inventors: Sung-Lin Hsu, Cheng-Jui Yang, Pei-Kai Huang, Sheng-Hua Ni, Yu-Min Yang, Ming-Kung Hsiao, Wen-Huai Yu, Ching-Shan Lin, Wen-Ching Hsu, Chung-Wen Lan
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Publication number: 20150361577Abstract: A method of casting an ingot includes the following steps: place solid silicon raw materials on a bottom of a containing device, wherein the containing device includes a container and a graphite layer provided on a surrounding wall and an inner bottom of the container, and the solid silicon raw materials are stacked upon the graphite layer on the inner bottom; heat the container to melt the solid silicon raw material into liquid state; cool the container from the bottom up till all of the silicon raw materials are crystallized and solidified. The solidified silicon raw materials become an ingot. Whereby, the graphite layer can effectively prevent impurities of the container from contaminating the ingot.Type: ApplicationFiled: June 8, 2015Publication date: December 17, 2015Inventors: Hung-Sheng CHOU, Kuo-Wei Chuang, Yu-Min Yang, Wen-Huai Yu, Sung-Lin Hsu, Wen-Ching Hsu
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Publication number: 20150307361Abstract: Present disclosure provides a multicrystalline silicon (mc-Si) brick, including a bottom portion starting from a bottom to a height of 100 mm, a middle portion starting from the height of 100 mm to a height of 200 mm; and a top portion starting from the height of 200 mm to a top. A percentage of incoherent grain boundary in the bottom portion is greater than a percentage of incoherent grain boundary in the top portion. Present disclosure also provides a multicrystalline silicon (mc-Si) wafer. The mc-Si wafer includes a percentage of non-? grain boundary from about 60 to about 75 and a percentage of ?3 grain boundary from about 12 to about 25.Type: ApplicationFiled: April 28, 2015Publication date: October 29, 2015Inventors: Hung-Sheng CHOU, Yu-Min YANG, Wen-Huai YU, Sung Lin HSU, Wen-Ching HSU, Chung-Wen LAN, Yu-Ting WONG
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Patent number: 9163326Abstract: A crystal growth device includes a crucible and a heater setting. The crucible has a bottom and a top opening. The heater setting surrounds the crucible and is movable relative to the crucible along a top-bottom direction of the crucible and between first and second positions. The heater setting includes a first temperature heating zone and a second temperature heating zone higher in temperature than the first temperature heating zone. The heater setting is in the first position when the crucible is in the second temperature heating zone and in the second position when the crucible is in the first temperature heating zone.Type: GrantFiled: May 24, 2012Date of Patent: October 20, 2015Assignee: Sino-American Silicon Products Inc.Inventors: Chung-Wen Lan, Bruce Hsu, Wen-Huai Yu, Wen-Chieh Lan, Yu-Min Yang, Kai-Yuan Pai, Wen-Ching Hsu
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Publication number: 20150259820Abstract: A method for manufacturing an isolating layer onto a crucible includes the steps as follows: providing a spraying device for the following spraying steps; heating the crucible and measuring the heated crucible to get a first temperature; spraying a slurry on the inner wall of the crucible to form an isolating layer by a spraying unit with a predetermined spraying manner; measuring the isolating layer to get a second temperature; obtaining a value for the difference between the first and second temperatures and judging whether the difference value in a within predetermined difference scope or not, in which the predetermined difference scope is about 6° C.˜12° C.; when the difference value is not in the predetermined difference scope, adjusting the predetermined spraying manner; when the difference value is in the predetermined difference scope, implementing the above spraying steps to the crucible.Type: ApplicationFiled: March 12, 2015Publication date: September 17, 2015Inventors: HUNG-SHENG CHOU, LI WEI LI, WEN-HUAI YU, BRUCE HSU, CHUN-I FAN, WEN CHING HSU
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Patent number: 9133565Abstract: A crystalline silicon ingot and a method of manufacturing the same are provided. Using a crystalline silicon seed layer, the crystalline silicon ingot is formed by a directional solidification process. The crystalline silicon seed layer is formed of multiple primary monocrystalline silicon seeds and multiple secondary monocrystalline silicon seeds. Each of the primary monocrystalline silicon seeds has a first crystal orientation different from (100). Each of the secondary monocrystalline silicon seeds has a second crystal orientation different from the first crystal orientation. Each of the primary monocrystalline silicon seeds is adjacent to at least one of the secondary monocrystalline silicon seeds, and separate from the others of the primary monocrystalline silicon seeds.Type: GrantFiled: March 26, 2012Date of Patent: September 15, 2015Assignee: Sino-American Silicon Products Inc.Inventors: Wen-Chieh Lan, Yong-Cheng Yu, Wen-Huai Yu, Sung-Lin Hsu, Wen-Ching Hsu
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Patent number: 9109301Abstract: In a crystalline silicon formation apparatus, a quick cooling method is applied to the bottom of a crucible to control a growth orientation of a polycrystalline silicon grain, such that the crystal grain forms twin boundary, and the twin boundary is a symmetric grain boundary, and the crystal grain is solidified and grown upward in unidirection to form a complete polycrystalline silicon, such that defects or impurities will not form in the polycrystalline silicon easily.Type: GrantFiled: December 14, 2009Date of Patent: August 18, 2015Assignee: Sino-American Silicon Products, Inc.Inventors: Chung-Wen Lan, Kimsam Hsieh, Wen-Huai Yu, Bruce Hsu, Ya-Lu Tsai, Wen-Ching Hsu, Suz-Hua Ho
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Publication number: 20150197873Abstract: The invention provides a crucible assembly and method of manufacturing a crystalline silicon ingot by use of such crucible assembly. The crucible assembly of the invention includes a crucible body and a fiber textile article. The fiber textile article is made of a plurality of carbon fibers, and is loaded on a bottom of the crucible body. The fiber textile article has a plurality of intrinsic pores randomly arranged.Type: ApplicationFiled: January 16, 2015Publication date: July 16, 2015Inventors: Wen-Huai YU, Hung-Sheng CHOU, Yu-Min YANG, Kuo-Wei CHUANG, Sung-Lin HSU, I-Ching LI, Wen-Ching HSU
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Publication number: 20140186631Abstract: The invention discloses a seed used for crystalline silicon ingot casting. A seed according to a preferred embodiment of the invention includes a crystal and an impurity diffusion-resistant layer. The crystal is constituted by at least one grain. The impurity diffusion-resistant layer is formed to overlay an outer surface of the crystal. A crystalline silicon ingot fabricated by use of the seed of the invention has significantly reduced red zone and yellow zone.Type: ApplicationFiled: December 23, 2013Publication date: July 3, 2014Applicant: Sino-American Silicon Products Inc.Inventors: Hung-Sheng CHOU, Yu-Tsung CHIANG, Yu-Min YANG, Ming-Kung HSIAO, Wen-Huai YU, Sung-Lin HSU, I-Ching LI, Chung-Wen LAN, Wen-Ching HSU
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Publication number: 20140127496Abstract: A crystalline silicon ingot and a method of fabricating the same are provided. The method utilizes a nucleation promotion layer to facilitate a plurality of silicon grains to nucleate on the nucleation promotion layer from a silicon melt and grow in a vertical direction into silicon grains until the silicon melt is completely solidified. The increment rate of defect density in the silicon ingot along the vertical direction has a range of 0.01%/mm˜10%/mm.Type: ApplicationFiled: January 14, 2014Publication date: May 8, 2014Applicant: SINO-AMERICAN SILICON PRODUCTS INC.Inventors: Wen-Huai YU, Cheng-Jui YANG, Yu-Min YANG, Kai-Yuan PAI, Wen-Chieh LAN, Chan-Lu SU, Yu-Tsung CHIANG, Sung-Lin HSU, Wen-Ching HSU, Chung-Wen LAN
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Publication number: 20130136918Abstract: A crystalline silicon ingot and a method of fabricating the same are provided. The method utilizes a nucleation promotion layer to facilitate a plurality of silicon grains to nucleate on the nucleation promotion layer from a silicon melt and grow in a vertical direction into silicon grains until the silicon melt is completely solidified. The increment rate of defect density in the silicon ingot along the vertical direction has a range of 0.01%/mm˜10%/mm.Type: ApplicationFiled: March 9, 2012Publication date: May 30, 2013Applicant: SINO-AMERICAN SILICON PRODUCTS INC.Inventors: Wen-Huai YU, Cheng-Jui YANG, Yu-Min YANG, Kai-Yuan PAI, Wen-Chieh LAN, Chan-Lu SU, Yu-Tsung CHIANG, Sung-Lin HSU, Wen-Ching HSU, Chung-Wen LAN
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Publication number: 20130133569Abstract: A crystal growth device includes a crucible and a heater setting. The crucible has a bottom and a top opening. The heater setting surrounds the crucible and is movable relative to the crucible along a top-bottom direction of the crucible and between first and second positions. The heater setting includes a first temperature heating zone and a second temperature heating zone higher in temperature than the first temperature heating zone. The heater setting is in the first position when the crucible is in the second temperature heating zone and in the second position when the crucible is in the first temperature heating zone.Type: ApplicationFiled: May 24, 2012Publication date: May 30, 2013Applicant: SINO-AMERICAN SILICON PRODUCTS INC.Inventors: Chung-Wen Lan, Bruce Hsu, Wen-Huai Yu, Wen-Chieh Lan, Yu-Min Yang, Kai-Yuan Pai, Wen-Ching Hsu
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Publication number: 20130095027Abstract: A crystalline silicon ingot and a method of fabricating the same are disclosed. The crystalline silicon ingot of the invention includes multiple silicon crystal grains growing in a vertical direction of the crystalline silicon ingot. The crystalline silicon ingot has a bottom with a silicon crystal grain having a first average crystal grain size of less than about 12 mm. The crystalline silicon ingot has an upper portion, which is about 250 mm away from said bottom, with a silicon crystal grain having a second average crystal grain size of greater than about 14 mm.Type: ApplicationFiled: March 9, 2012Publication date: April 18, 2013Applicant: SINO-AMERICAN SILICON PRODUCTS INC.Inventors: Sung-Lin HSU, Cheng-Jui YANG, Pei-Kai HUANG, Sheng-Hua NI, Yu-Min YANG, Ming-Kung HSIAO, Wen-Huai YU, Ching-Shan LIN, Wen-Ching HSU, Chung-Wen LAN
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Publication number: 20130095028Abstract: A crystalline silicon ingot and a method of manufacturing the same are provided. Using a crystalline silicon seed layer, the crystalline silicon ingot is formed by a directional solidification process. The crystalline silicon seed layer is formed of multiple primary monocrystalline silicon seeds and multiple secondary monocrystalline silicon seeds. Each of the primary monocrystalline silicon seeds has a first crystal orientation different from (100). Each of the secondary monocrystalline silicon seeds has a second crystal orientation different from the first crystal orientation. Each of the primary monocrystalline silicon seeds is adjacent to at least one of the secondary monocrystalline silicon seeds, and separate from the others of the primary monocrystalline silicon seeds.Type: ApplicationFiled: March 26, 2012Publication date: April 18, 2013Applicant: SINO-AMERICAN SILICON PRODUCTS INC.Inventors: Wen-Chieh LAN, Yong-Cheng Liu, Wen-Huai YU, Sung-Lin HSU, Wen-Ching HSU
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Publication number: 20110142730Abstract: In a crystalline silicon formation apparatus, a quick cooling method is applied to the bottom of a crucible to control a growth orientation of a polycrystalline silicon grain, such that the crystal grain forms twin boundary, and the twin boundary is a symmetric grain boundary, and the crystal grain is solidified and grown upward in unidirection to form a complete polycrystalline silicon, such that defects or impurities will not form in the polycrystalline silicon easily.Type: ApplicationFiled: December 14, 2009Publication date: June 16, 2011Inventors: C.W. Lan, Kimsam-Hsieh, Wen-Huai Yu, Bruce Hsu, Ya-Lu Tsai, Wen-Ching Hsu, Szu-Hau Ho