Abstract: The invention relates to a component having a substrate and a protective layer, which consists of an intermediate NiCoCrAlY layer zone on or near the substrate and an outer layer zone which is arranged on the intermediate NiCoCrAlY layer zone, which is characterized in that the intermediate NiCoCrAlY layer zone comprises of (in wt %): 24-26% Co, 16-18% Cr, 9.5-11% Al, 0.3-0.5 Y, 1-1.8% Re and Ni balance.

Abstract: A process for producing a component of a gas turbine having a substrate with a metallic layer is provided. The metallic layer is a MCrAlX layer which is treated at temperatures elevated above the operating temperature, by at least 50° C., so that the oxidation and corrosion behavior are improved. In particular a MCrAlX of the type, NiCoCrAlX is used.

Abstract: Layered thermal barrier coating with high porosity. Ceramic thermal barrier coatings according to the state of the art often do not withstand the thermal and mechanical stresses.

Abstract: Known protective layers with a high Cr content form brittle phases which become even more brittle during use under the influence of carbon. The protective layer according to the invention has the composition 26% to 28% cobalt, 20% to 22% chromium, 7% to 8% aluminium, 0.5% to 0.7% yttrium and/or at least one equivalent metal from the group comprising scandium and the rare-earth elements, optionally silicon and/or rhenium and the rest made up of nickel.

Abstract: Method for recording microstructural changes in a layer system component. A specific material parameter of the component is measured. The layer system may include an alloy substrate and an alloy or porous ceramic layer. The material parameter may be measured a plurality of times. The measured material parameter may include electrical capacitance, specific heat capacity, peltier coefficient or magnetic susceptibility. The material parameter may first be measured on a new component and subsequent measurements may be performed at a time interval after operational use. The recorded material parameter is then used to determine microstructural changes in the substrate or the layer material of the component caused by changes in precipitation, cracks, or depletion of an alloying element.

Abstract: Known protective layers with a high Cr content and additionally a silicon form brittle phases, which become even more brittle under the influence of carbon during use. The protective layer according to the invention has the composition 27% to 31% nickel, 23% to 29% chromium, 7% to 11% aluminum, 0.5% to 0.7% yttrium and/or at least one equivalent metal from the group comprising scandium and rare earth elements, optionally 0.6% to 0.8% silicon, optionally 0.5% to 0.7% zirconium and the remainder cobalt.

Abstract: Disclosed is a protective layer having the composition 1.5% to 2.5% rhenium, 11% to 13% cobalt, 20% to 22% chrome, 10.5% to 11.5% aluminum, 0.3% to 0.5% yttrium and or at least one equivalent metal selected from the group comprising scandium and the rare earths and the remainder consists of nickel. Existing protective layers which have a high Al and/or Cr content and which are additionally reinforced by Re-forming brittle phases that, during use, additionally embrittle under the influence of carbon. The present invention hardly exhibits a brittleness by Cr/Re depositions.

Abstract: Protective layers, according to the prior art, achieve their protective function b depletion of a defined element that forms a protective oxide layer or that is exhausted as a sacrificial material. Once said material is exhausted, the protective function cannot be maintained. The invention is characterized by using particles (1) that contain a sustained-release depot of the exhaustible material. For this purpose, the material is present in a superstoichiometric form.

Abstract: Ceramic layers are often used for heat insulation in a layer system, and have a high porosity therefore, The inventive porous ceramic heat insulating layer has a particular pore size distribution such that it has a high expansion tolerance event at temperatures higher than 1200° C.

Abstract: An oxidation resistant component is disclosed comprising a substrate and a protective layer. The protective layer consists of an inner MCrAlY layer contiguous with the substrate and an outer layer consisting of at least Ni and Al and having a ?-NiAl structure.

Abstract: The layer system according to the invention uses different grain size distributions for the layer, in order to improve the bonding of the layer to a substrate; a different grain size distribution is used for the outer part of the layer.

Abstract: Components according to the prior art, to protect against corrosion, have a protective layer, a metal element (for example Al) of this protective layer forming a protective oxide layer. However, this metal element also diffuses into the substrate in an undesired way. The layer system according to the invention includes a metallic blocking layer which prevents this diffusion, the blocking layer including at least one phase of the PdAl2, Ta2Al, NbAl2 or Nb3Al type.

Abstract: An oxidation resistant component is disclosed comprising a substrate and a protective layer.

Abstract: MCrAl layers according to prior art often display chipping of the thermally grown aluminum oxide layer (TGO) as a result of thermally induced stresses, which significantly reduces the oxidation behavior or the bonding behavior of ceramic heat insulating layers. An inventive MCrAl layer is designed in such a way that the TGO created thereon is microporous and thus allows expansion. The microporosity of the TGO is ensured by adding elements into the MCrAl layer in a targeted manner.

Abstract: The invention relates to a component having a substrate and a protective layer, which consists of an intermediate NiCoCrAlY layer zone on or near the substrate and an outer layer zone which is arranged on the intermediate NiCoCrAlY layer zone, which is characterized in that the intermediate NiCoCrAlY layer zone comprises of (in wt %): 24-26% Co, 16-18% Cr, 9.5-11% Al, 0.3-0.5 Y, 1-1.8% Re and Ni balance.

Abstract: Protective layers of the MCrAlX type according to the prior art are often provided with a platinum layer to prevent diffusion of elements out of the base material into the MCrAlX. The MCrAlX alloy according to the invention includes halogens (F, Cl, Br, I), which prevent this diffusion, in particular of titanium.

Abstract: The microstructure of components, particularly layer systems, deteriorates under excessive thermal and/or mechanical stress. Previous test methods are destructive, parts being cut out of the layer system and being microstructurally analyzed. The inventive method allows a deterioration to be determined by means of special, simple non-destructive measurements that are repeated at specific intervals using a mechanical indenter test, for example.

Abstract: A system for bonding layers (1) of different chemical compositions, such as bonding a thermal barrier layer to a metal substrate on a surface of a gas turbine component. A substrate (4) made either of a ceramic material or particularly of a metal super-alloy may be bonded to an outer layer (16) such as a ceramic by means of a fine-grained intermediate layer (7) bonded to the substrate (4), and a coarse-grained layer (10) bonded to the intermediate layer (7) to create a studded surface (9). The fine and coarse layers (7, 10) provide a transition between the substrate (4) and the outer layer (16) for improved bonding between them. The studded surface (9) may provide at least a 20% increase in bonding surface area for the outer layer (16). Additionally, a medium-grained layer (13) may be applied to the studded surface (9) before applying the outer layer(16).

Abstract: Known protective layers with a high Al and/or Cr content and additionally strengthened by Re form brittle phases which become more brittle during use under the influence of carbon. The protective layer according to the invention has the composition 0.5 to 2% rhenium, 24 to 26% cobalt, 15 to 21% chromium, 9 to 11.5% aluminum, 0.05 to 0.7% yttrium and/or at least one equivalent metal selected from the group consisting of scandium and the rare earth elements, 0 to 1% ruthenium, remainder cobalt and/or nickel and manufacturing-related impurities, and reveals scarcely any embrittlement caused by Cr/Re precipitates.

Abstract: Protective layers of the MCrAlX type according to the prior art are often provided with a platinum layer to prevent diffusion of elements out of the base material into the MCrAlX. The MCrAlX alloy according to the invention includes halogens (F, Cl, Br, I), which prevent this diffusion, in particular of titanium.