Patents by Inventor William A. Wachter

William A. Wachter has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6258990
    Abstract: A process for producing polymers from C2-C4 olefins selectively produced from a catalytically-cracked or thermally-cracked naphtha stream is disclosed herein. A mixture of the naphtha stream and a stream of steam is feed into a reaction zone where it is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions that include temperatures from about 500° C. to 650° C. and a hydrocarbon partial pressure from about 10 to 40 psia.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: July 10, 2001
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Shun C. Fung, Tan-Jen Chen, Marcel J. Janssen, William A. Wachter, B. Erik Henry, John E. Asplin
  • Patent number: 6153552
    Abstract: Catalysts that are useful for hydrocarbon conversions and oxygenate conversions, and a method for making such catalysts. The method for making the catalysts comprises forming a mixture comprising molecular sieves comprising pores having a diameter smaller than about 10 Angstroms, an inorganic sol, and an external phosphorus source, and drying the mixture.
    Type: Grant
    Filed: October 29, 1997
    Date of Patent: November 28, 2000
    Assignee: Exxon Chemical Patents Inc.
    Inventors: William A. Wachter, Jeffrey T. Elks, Stephen Neil Vaughn
  • Patent number: 6118035
    Abstract: A process for selectively producing C.sub.2 -C.sub.4 olefins from a catalytically cracked or thermally cracked naphtha stream is disclosed. A mixture of the naphtha stream and a stream of steam is feed into a reaction zone where it is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500 to 650.degree. C. and a hydrocarbon partial pressure from about 10 to 40 psia.
    Type: Grant
    Filed: May 5, 1998
    Date of Patent: September 12, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Shun C. Fung, Tan-Jen Chen, Marcel J. G. Janssen, William A. Wachter, Brian Eric Henry, John Ernest Asplin
  • Patent number: 6106697
    Abstract: C.sub.2 to C.sub.4 olefins are selectively produced from a gas oil or resid in a two stage process. The gas oil or resid is reacted in a first stage comprised of a fluid catalytic cracking unit wherein it is converted in the presence of conventional large pore zeolitic catalyst to reaction products, including a naphtha boiling range stream. The naphtha boiling range stream is introduced into a second stage comprised of a process unit containing a reaction zone, a stripping zone, a catalyst regeneration zone, and a fractionation zone. The naphtha feedstream is contacted in the reaction zone with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures ranging from about 500 to 650.degree. C. and a hydrocarbon partial pressure from about 10 to 40 psia.
    Type: Grant
    Filed: May 5, 1998
    Date of Patent: August 22, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: George A. Swan, Michael W. Bedell, Paul K. Ladwig, John E. Asplin, Gordon F. Stuntz, William A. Wachter, Brian Erik Henry
  • Patent number: 6069287
    Abstract: A process for selectively producing C.sub.2 -C.sub.4 olefins from a catalytically cracked or thermally cracked naphtha stream. The naphtha stream is contacted with a catalyst containing from about 10 to 50 wt. % of a crystalline zeolite having an average pore diameter less than about 0.7 nanometers at reaction conditions which include temperatures from about 500 to 650.degree. C. and a hydrocarbon partial pressure from about 10 to 40 psia.
    Type: Grant
    Filed: May 5, 1998
    Date of Patent: May 30, 2000
    Assignee: Exxon Research and Engineering Co.
    Inventors: Paul K. Ladwig, John Ernest Asplin, Gordon F. Stuntz, William A. Wachter, Brian Erik Henry
  • Patent number: 6022471
    Abstract: A FCC catalyst having improved coke selectivity and a FCC process for converting hydrocarbon feedstocks to lower boiling products. The catalyst comprises a crystalline aluminosilicate zeolite, gibbsite, rare earth metal compound and a silica matrix prepared from at least one of a silica sol made by an ion-exchange process and an acidic silica sol prepared by mixing sodium silicate, an acid and an aluminum salt of an acid.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: February 8, 2000
    Assignee: Exxon Research and Engineering Company
    Inventors: William A. Wachter, Vinh T. Nguyen
  • Patent number: 5961817
    Abstract: A FCC catalyst having improved coke selectivity and greater catalyst strength, and a FCC process for converting hydrocarbon feedstocks to lower boiling products. The catalyst comprises a crystalline aluminosilicate zeolite, gibbsite, and a silica matrix prepared from at least one of a silica sol made by an ion-exchange process and an acidic silica sol prepared by mixing sodium silicate, an acid and an aluminum salt of an acid.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: October 5, 1999
    Assignee: Exxon Research and Engineering Company
    Inventors: William A. Wachter, Stuart L. Soled, Nikos J. Maris, Mark P. Lapinski, Carol P. Fitzpatrick
  • Patent number: 5688472
    Abstract: Disclosed is a system for fluidizing a dense phase bed of solid particles, preferably a dense bed of solid catalyst particles. The system includes a dense bed solids housing, a dense bed solids support within the housing, a fluid injection component which sends fluids toward the solids supported within the housing, and a stuctural component which is capable of decreasing the distance between the dense bed solids support and the fluid injection component as the fluid is sent toward the solids that are supported within the housing.
    Type: Grant
    Filed: November 18, 1994
    Date of Patent: November 18, 1997
    Assignee: Exxon Research and Engineering Company
    Inventor: William A. Wachter
  • Patent number: 5549815
    Abstract: Disclosed is a method for fluidizing a dense phase bed of solid particles, preferably a method for fluidizing a dense phase bed of solid catalyst particles. The method includes the steps of continuously supplying a flowing fluid stream in a downward direction within an enclosed volume; contacting an upper surface of a dense phase bed of solid particles resting within the enclosed volume with the downward flowing fluid stream; continuously directing the flowing fluid stream into the dense phase bed of particles to form a continuous fluidized bed of solid particles within the enclosed volume; directing the flowing fluid stream in an upward direction after contacting the upper surface of the dense phase bed; and collecting the flowing fluid stream.
    Type: Grant
    Filed: May 20, 1994
    Date of Patent: August 27, 1996
    Assignee: Exxon Research and Engineering Company
    Inventor: William A. Wachter
  • Patent number: 5346875
    Abstract: This invention is to a method of manufacturing fluid catalytic cracking catalyst. In particular, the invention is to a method of manufacturing a catalytic cracking catalyst which incorporates a step of matching the isoelectric point of each component of the catalyst framework structure to the pH of an inorganic oxide sol used to form the matrix component of the catalyst. The resulting catalyst product has a controlled pore size and is extremely durable.
    Type: Grant
    Filed: July 21, 1993
    Date of Patent: September 13, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: William A. Wachter, Stuart L. Soled
  • Patent number: 5318695
    Abstract: A fluid catalytic cracking process for producing relatively low emissions fuels. The feedstock is exceptionally low in nitrogen and aromatics and relatively high in hydrogen. The catalyst is an amorphous silica-alumina or a zeolitic material having a relatively small unit cell size. The feedstock can be characterized as having less than about 50 wppm nitrogen; greater than about 13 wt. % hydrogen; less than about 7.5 wt. % 2+ring aromatic cores; and not more than about 15 wt. % aromatic cores overall.
    Type: Grant
    Filed: November 30, 1992
    Date of Patent: June 7, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Paul E. Eberly, William E. Winter, William L. Schuette, William A. Wachter, Tan-Jen Chen
  • Patent number: 5221648
    Abstract: A catalytic cracking catalyst for converting a hydrocarbon feedstock at elevated temperature in the substantial absence of hydrogen, into lower average molecular weight, lower boiling hydrocarbons useful as transportation fuels. The catalyst is a composite of a crystalline aluminosilicate zeolite in concentration ranging as high as about 80 percent, based on the total weight of the catalyst, within a mesoporous silica-alumina matrix. The matrix, preferably, is constituted of silica sols modified by alumina and clay and it is characterized as of polymodal pore size distribution, as measured by mercury porosimetry, a first mode wherein at least 75 percent, preferably about 80 percent to 90 percent, of the pore volume measured between 45 Angstroms and 2000 Angstroms is in pores greater than 160 Angstroms in diameter, and a second mode wherein up to about 20 percent of the pore diameters are greater than 100 Angstroms but less than 160 Angstroms in diameter.
    Type: Grant
    Filed: December 30, 1991
    Date of Patent: June 22, 1993
    Assignee: Exxon Research & Engineering Company
    Inventor: William A. Wachter
  • Patent number: 5111753
    Abstract: A light weight fatigue resistant cast steel bolster for a freight railcar truck without any opening in the bolster bottom wall having internal risers connected to the bottom wall at bend points and with a ratio of metal in the top and bottom walls that lessens the distance of the neutral axis above the bolster bottom wall as compared to comparable prior art bolsters.
    Type: Grant
    Filed: December 21, 1990
    Date of Patent: May 12, 1992
    Assignee: Amsted Industries Incorporated
    Inventors: Herbert L. Zigler, Robert D. Wronkiewicz, Franklin McKeown, Jr., William A. Wachter
  • Patent number: 5059299
    Abstract: Slack waxes and synthetic wax are isomerized and processed into high viscosity index and very low pour point lube base stock oils and blending stocks by the process comprising the steps of hydrotreating the wax, if necessary, to remove heteroatom and polynuclear aromatic compounds and/or deoiling the wax, if necessary, to an oil content between about 5-20% oil, isomerizing the wax over a Group VI-Group VIII on halogenated refractory metal oxide support catalyst, said isomerization being conducted to a level of conversion such that .about.40% and less unconverted wax remains in the 330.degree. C..sup.+, preferably the 370.degree. C..sup.+ fraction sent to the dewaxer. The total isomerate from the isomerization unit is fractionated into a lube oil fraction boiling at 330.degree. C..sup.+, preferably 370.degree.p9 C..sup.+. This oil fraction is solvent dewaxed preferably using MEK/MIBK at 20/80 ratio and unconverted wax is recycled to the isomerization unit.
    Type: Grant
    Filed: May 11, 1990
    Date of Patent: October 22, 1991
    Assignee: Exxon Research and Engineering Company
    Inventors: Ian A. Cody, James D. Bell, Theodore H. West, William A. Wachter, Biddanda U. Achia
  • Patent number: 5051385
    Abstract: Disclosed are monodispersed mesoporous aluminosilicate matrix materials and their preparation. The matrix materials have pore diameters between about 100 and 500 Angstroms and alumina contents between about 5 and 40 wt. %. Zeolites can be incorporated with the matrices to produce catalysts suitable for fluid catalytic cracking.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: September 24, 1991
    Assignee: Exxon Research and Engineering Company
    Inventor: William A. Wachter
  • Patent number: 4968405
    Abstract: Disclosed is a fluid catalytic cracking process employing a catalyst composition comprised of a monodispersed mesoporous aluminosilicate matrix material having pore diameters between about 100 and 500 Angstroms and alumina contents between about 5 and 40 wt. %, and a crystalline zeolite.
    Type: Grant
    Filed: September 21, 1989
    Date of Patent: November 6, 1990
    Assignee: Exxon Research and Engineering Company
    Inventor: William A. Wachter
  • Patent number: 4943672
    Abstract: Fischer-Tropsch wax is converted to a lubricating oil having a high viscosity index and a low pour point by first hydrotreating the wax under relatively severe conditions and thereafter hydroisomerizing the hydrotreated wax in the presence of hydrogen on a particular fluorided Group VIII metal-on-alumina catalyst. The hydroisomerate is then dewaxed to produce a premium lubricating oil base stock.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: July 24, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: Glen P. Hamner, deceased, Heather A. Boucher, William A. Wachter
  • Patent number: 4937399
    Abstract: The present invention is directed to a process for the catalytic isomerization of waxes to liquid products, particularly to the production of high yields of liquid products boiling in the 370.degree. C..sup.+ range suitable for use as lube oil base stocks or blending stocks, said process employing as the catalyst a material made by depositing a hydrogenation metal component on a refractory metal oxide base, preferably alumina, fluoriding said metal loaded base using aqueous HF and subsequently crushing the fluorided metal loaded base to produce a sized material of 1/32 inch and less its largest cross-sectional dimension. Alternately the catalyst can be made by depositing a hydrogenation metal component on a refractory metal oxide base of 1/32 inch and less across its largest cross-sectional dimension and subsequently fluoriding said sized material using aqueous HF. In either case the catalyst is activated before being used by heating in a hydrogen atmosphere to from 350.degree. C. to 500.degree. C.
    Type: Grant
    Filed: December 13, 1988
    Date of Patent: June 26, 1990
    Assignee: Exxon Research and Engineering Company
    Inventors: William A. Wachter, Ian A. Cody, Glen P. Hamner, deceased, Biddanda U. Achia
  • Patent number: 4346067
    Abstract: An improved ion exchange method is provided in which an alkali metal cation-containing crystalline metallosilicate zeolite is contacted with an ion exchange medium comprising an ammonium ion, urea and water. The resulting mixture is heated to a temperature sufficient to evaporate the water and solidify the remaining mixture. An ammonium exchanged zeolite having a decreased content of alkali metal is recovered.
    Type: Grant
    Filed: June 29, 1981
    Date of Patent: August 24, 1982
    Assignee: Exxon Research & Engineering Co.
    Inventor: William A. Wachter