Abstract: A fastener system having a threaded shaft and a threaded body assembly. The threaded body assembly includes first and second bodies each having a threaded bore. A frangible member couples the two bodies together in an initial configuration. The two bodies are threaded onto the shaft in their initial configuration and, after one of the bodies has reached its final position on the shaft, the other body can be rotated relative to the one body and the threaded shaft thereby severing the frangible member and bringing engagement surfaces on the two bodies into bearing contact to inhibit loosening. The two bodies include recesses in their respective engagement surfaces. At least one of these recesses provides a space in which a stub of the frangible member is received when the two bodies are engaged together. The fastener system can be employed with the locking mechanism of an adjustable steering column assembly.

Abstract: A steering column assembly has an outer jacket extending, an inner jacket is slideably disposed in the outer jacket for telescoping movement relative to the outer jacket, and a sleeve disposed between the inner and outer jackets. The sleeve exerts a predetermined frictional force on the inner jacket opposing the telescoping movement. A filler formed from a liquid thermosetting composition is disposed between the sleeve and the outer jacket for securing the sleeve to the outer jacket. Furthermore, a method of forming the steering column assembly includes disposing the inner jacket into the outer jacket and disposing the sleeve between the inner and outer jackets. The method further includes inserting the liquid thermosetting composition into the outer jacket between the outer jacket and the sleeve and curing the liquid thermosetting composition to form the filler.

Abstract: A shaft assembly includes a first shaft member and a second shaft member telescopically engaged with the first shaft member. A roller carrier supporting a plurality of rollers is disposed between the first and second shaft members. The first shaft member defines a first slot extending along and angled relative to a longitudinal axis. The second shaft member defines a second slot extending along and angled relative to the first slot and the longitudinal axis. The roller carrier defines a carrier slot extending transverse to the longitudinal axis. A pin extends through the first slot, the second slot and the carrier slot and moves the roller carrier at a slower speed than the relative movement speed between the first shaft member and the second shaft member during telescoping movement. A wedge is disposed between the first shaft member and a portion of the rollers to de-lash the shaft assembly.

Abstract: The invention provides for a collapsible steering column assembly and method for applying a varying resultant force to resist the collapse of the steering column assembly during an emergency condition. The steering column assembly includes a column jacket adapted to be releasably coupled to the frame for movement along the longitudinal axis L in the emergency condition. The column jacket includes an anvil and is supported by a support bracket. An absorbing strap secured to the supporting bracket is routed around the anvil. The absorbing strap is plastically deformed as the column jacket moves along axis L and an actuator supported by the support bracket applies a force against the absorbing strap. The actuator selectively varies the applied for as the absorbing strap is drawn over the anvil in the emergency condition to optimize the resultant force for the emergency condition.

Abstract: An adjustable steering column assembly with a steering shaft extending through a jacket member. An elongate locking member extends through two opposed sidewalls and a compression member positioned between the sidewalls. One of either the sidewalls or the compression member is fixed relative to the jacket member while the other is fixed relative to the vehicle structure. Spacers are located on opposite sides of the compression member between the compression member and the two sidewalls. First and second abutment surfaces are engaged with outward facing surfaces of the sidewalls and are coupled to the elongate locking member. An actuator assembly moves the locking assembly between unlocked and locked positions. In the locked position, the abutment surfaces bias the sidewalls inwardly to firmly engage the compression member between the spacers.

Abstract: A steering column assembly comprises an upper jacket, a lower jacket extending along a longitudinal axis, and a bushing apparatus disposed therebetween. The upper jacket and the lower jacket include a circular cross section. The bushing apparatus includes a first contact surface, a second contact surface and a third contact surface disposed radially about the longitudinal axis and equally spaced from each other. A compression device is coupled to one of the lower jacket and the upper jacket for applying a compressive force to the first contact surface. The second contact surface and the third contact surface resist the compressive force. The compression device is adjustable to vary a slip resistance between the bushing apparatus and one of the upper jacket and lower jacket.

Abstract: A steering column assembly includes an upper jacket and a lower jacket partially disposed within said upper jacket. A bushing is disposed between the upper jacket and the lower jacket. The upper jacket and the lower jacket are collapsible along a longitudinal axis in response to a collision event. A first roller mechanism and a second roller mechanism are mounted to the upper jacket near a forward end and a rearward end of the bushing respectively for engaging the lower jacket in rolling engagement. The first and second roller mechanisms resist a resultant force caused by a bending moment created by a transverse load applied to a distal end of the upper jacket to minimize an increase in a sliding frictional force between the bushing and the lower jacket.

Abstract: A collapsible steering column assembly has a steering column with a jacket movable along a longitudinal axis for telescoping and collapsing movement. The jacket is movable about a pivot axis for tilting movement between an upper and a lower limit. A biasing device includes a fixed arm and a rake arm for urging the jacket toward the upper limit. A support bracket is detachably coupled to a mounting component connected to the vehicle. The support bracket is coupled to and supports the jacket during the movements and is movable with the jacket during the collapsing movement. A friction member is mounted to the support bracket and at least partially encircles the fixed arm and engages the fixed arm to form a friction-fit. The friction member slides along the fixed arm during the collapsing movement for transferring energy from the jacket and the support bracket to the biasing device.

Abstract: A bearing includes a first inner race half and a second inner race half, and a first outer race half and a second outer race half. A cage defining a plurality of openings supports a plurality of rollers. The bearing is assembled by positioning the first inner race half on a mandrel and the first outer race half on a work support, positioning the cage with the rollers supported in the openings adjacent to and concentric with the first inner race half and the first outer race half. The second inner race half and the second outer race half are positioned adjacent the first inner race half and the first outer race half respectively. The first inner race half and the second inner race half, and the first outer race half and the second outer race half are then bonded together to form the bearing assembly.

Abstract: A bearing assembly includes an inner race having a first inner race half and a second inner race half, and an outer race having a first outer race half and a second outer race. The first inner race half and the second inner race half cooperate to define an inner annular groove, and the first outer race half and the second outer race half cooperate to define an outer annular groove. A plurality of rollers is disposed within the inner annular groove and the outer annular groove in rolling engagement with the inner race and the outer race. An inner coupling mechanism couples the first inner race and the second inner race together, and an outer coupling mechanism couples the first outer race and the second outer race together.

Abstract: A shaft assembly includes a first shaft member and a second shaft member telescopically engaged with the first shaft member. A roller carrier supporting a plurality of rollers is disposed between the first and second shaft members. The first shaft member defines a first slot extending along and angled relative to a longitudinal axis. The second shaft member defines a second slot extending along and angled relative to the first slot and the longitudinal axis. The roller carrier defines a carrier slot extending transverse to the longitudinal axis. A pin extends through the first slot, the second slot and the carrier slot and moves the roller carrier at a slower speed than the relative movement speed between the first shaft member and the second shaft member during telescoping movement. A wedge is disposed between the first shaft member and a portion of the rollers to de-lash the shaft assembly.

Abstract: A steering column assembly includes a column jacket adjustable along a longitudinal axis and collapsible along the longitudinal axis in response to a collision event. A compression bracket is mounted to the column jacket and defines a telescope slot having an adjustment portion and a continuation portion. A shaft extends through the telescope slot with the column jacket and the compression bracket moveable relative to the shaft during adjustment and collapse of the steering column assembly. A stop is detachably coupled to the compression bracket and partially covers the telescope slot to prevent movement of the shaft into the continuation portion during adjustment. The stop detaches during collapse to permit the shaft into the continuation portion. A lever rotates with the shaft and includes a tab for engaging the stop when the lever is in an unlocked position to prevent detachment of the stop during adjustment.

Abstract: A column lock assembly for a vehicle including a steering shaft rotatable about a longitudinal axis is disclosed. A first abutment defining a plurality of recesses and a second abutment are mounted to the steering shaft. A sleeve is disposed between the abutments with a locking member movable between a locked position preventing rotation of the sleeve and an unlocked position allowing rotation of the sleeve. The sleeve includes a body portion and a first protrusion engaging one of the recesses to couple the sleeve to the steering shaft for concurrent rotation about the longitudinal axis with the body portion being deformable along the longitudinal axis to move the first protrusion from one of the recesses to an other one of the recesses for allowing rotation of the steering shaft relative to the sleeve when the locking member is in the locked position.

Abstract: The invention provides for a collapsible steering column assembly and method for applying a varying resultant force to resist the collapse of the steering column assembly during an emergency condition. The steering column assembly includes a column jacket adapted to be releasably coupled to the frame for movement along the longitudinal axis L in the emergency condition. The column jacket includes an anvil and is supported by a support bracket. An absorbing strap secured to the supporting bracket is routed around the anvil. The absorbing strap is plastically deformed as the column jacket moves along axis L and an actuator supported by the support bracket applies a force against the absorbing strap. The actuator selectively varies the applied for as the absorbing strap is drawn over the anvil in the emergency condition to optimize the resultant force for the emergency condition.

Abstract: A steering column assembly of a vehicle has a rocker-arm lock device for locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The rocker-arm lock device has a slot in at least one of the housing and bracket and a carrier for longitudinal movement through the slot that is substantially perpendicular to a rotation axis of the steering shaft. An indexing apparatus of the device has first and second indexing rails carried by at least one of the housing and the bracket having the first slot and a carriage engaged rigidly to the carrier. A rocker arm of the apparatus is supported pivotally to the carriage about a rocker axis disposed substantially perpendicular to the carrier.

Abstract: A steering column assembly includes a rake adjustment mechanism, and is attached to a vehicle by a mounting bracket. A rake bracket is coupled to the mounting bracket. A column jacket is collapsible in response to an emergency event and is supported by the mounting bracket and the rake bracket, and is rotationally moveable with the rake bracket about a rake axis relative to the mounting bracket. An instrument cluster is coupled to the rake bracket for movement along with the rake bracket and the column jacket to prevent obstruction of the instrument cluster by a steering wheel upon re-positioning the steering wheel, while not restricting movement of the column jacket during collapse of the column jacket in response to the emergency event. A dynamic absorber interconnects the instrument cluster and the rake bracket to reduce vibration of the steering column assembly caused by additional weight of the instrument cluster.

Abstract: A steering column assembly includes an upper jacket and a lower jacket partially disposed within said upper jacket. A bushing is disposed between the upper jacket and the lower jacket. The upper jacket and the lower jacket are collapsible along a longitudinal axis in response to a collision event. A first roller mechanism and a second roller mechanism are mounted to the upper jacket near a forward end and a rearward end of the bushing respectively for engaging the lower jacket in rolling engagement. The first and second roller mechanisms resist a resultant force caused by a bending moment created by a transverse load applied to a distal end of the upper jacket to minimize an increase in a sliding frictional force between the bushing and the lower jacket.

Abstract: A column lock assembly for a vehicle including a steering shaft rotatable about a longitudinal axis is disclosed. A first abutment defining a plurality of recesses and a second abutment are mounted to the steering shaft. A sleeve is disposed between the abutments with a locking member movable between a locked position preventing rotation of the sleeve and an unlocked position allowing rotation of the sleeve. The sleeve includes a body portion and a first protrusion engaging one of the recesses to couple the sleeve to the steering shaft for concurrent rotation about the longitudinal axis with the body portion being deformable along the longitudinal axis to move the first protrusion from one of the recesses to an other one of the recesses for allowing rotation of the steering shaft relative to the sleeve when the locking member is in the locked position.

Abstract: The invention provides a lever assembly for controlling a lock of a steering column assembly. The lever assembly includes a first lever portion pivotable about a locking axis between a locked position for substantially preventing adjusting movement of a steering column assembly and an unlocked position spaced from the locked position. The steering column assembly is moveable in adjusting movement when the first lever portion is in the unlocked position. The lever assembly also includes a second lever portion defining a handle portion and operable to rotate about the locking axis. The lever assembly also includes a lost motion linkage disposed between the first lever portion and the second lever portion. The lost motion linkage is operable to transmit rotation of the second lever portion about the locking axis to pivot the first lever portion between the locked position and the unlocked position.

Abstract: A steering column assembly for a motor vehicle includes a steering shaft, a support bracket rotatably receiving the steering shaft for rotatably supporting the steering shaft on the motor vehicle, and an anti-rotation device. The anti-rotation device is supported by the support bracket and is moveable between an engaged position and a disengaged position. In the engaged position, the anti-rotation device prevents rotation of the steering shaft relative to the support bracket. The anti-rotation device may be moved from the engaged position to the disengaged position to allow rotation of the steering shaft relative to the support bracket. Prior to assembly of the steering column assembly to the motor vehicle, the anti-rotation device may be moved to the engaged position to lock the steering column in a common rotational position. After assembly, the anti-rotation device may be moved to the disengaged position to allow rotation of the steering shaft.