Abstract: A steering column assembly comprises an upper jacket, a lower jacket extending along a longitudinal axis, and a bushing apparatus disposed therebetween. The upper jacket and the lower jacket include a circular cross section. The bushing apparatus includes a first contact surface, a second contact surface and a third contact surface disposed radially about the longitudinal axis and equally spaced from each other. A compression device is coupled to one of the lower jacket and the upper jacket for applying a compressive force to the first contact surface. The second contact surface and the third contact surface resist the compressive force. The compression device is adjustable to vary a slip resistance between the bushing apparatus and one of the upper jacket and lower jacket.

Abstract: An adjustable steering column assembly having a repositionable steering column and a break-away lever arm. The lever arm has a first mounting interface and an adjustment assembly member operably coupled with the steering column has a second mounting interface. Engagement of the first and second mounting interfaces mounts the lever arm on the adjustment assembly member. Movement of the lever arm rotates the adjustment assembly member to facilitate the repositioning of the steering column. Applying a breakaway force exceeding a threshold value to the lever arm disengages the mounted lever arm from the adjustment assembly member by relative translational movement between the first and second mounting interfaces. Some embodiments employ a threaded fastener installed to a predetermined torque to bias the first and second mounting interfaces into engagement. The threaded fastener can be installed such that it may be non-frangibly disengaged by displacement through the open end of a slot.

Abstract: A fastener system having a threaded shaft and a threaded body assembly. The threaded body assembly includes first and second bodies each having a threaded bore. A frangible member couples the two bodies together in an initial configuration. The two bodies are threaded onto the shaft in their initial configuration and, after one of the bodies has reached its final position on the shaft, the other body can be rotated relative to the one body and the threaded shaft thereby severing the frangible member and bringing engagement surfaces on the two bodies into bearing contact to inhibit loosening. The two bodies include recesses in their respective engagement surfaces. At least one of these recesses provides a space in which a stub of the frangible member is received when the two bodies are engaged together. The fastener system can be employed with the locking mechanism of an adjustable steering column assembly.

Abstract: A steering column assembly includes a steering shaft rotatable about a longitudinal axis with a plurality of first plates fixedly mounted to the steering shaft. The first plates are spaced from each other to define a gap therebetween. A plurality of second plates are disposed about the steering shaft with at least one of the second plates disposed in each of the gaps. The plates abut each other for providing a frictional engagement therebetween to cause concurrent rotation of the steering shaft and the plates when a locking member is in an unlocked position. The locking member engages the second plates when in a locked position for preventing rotation of the second plates with the steering shaft and the first plates continuing to be impeded from rotating until the frictional engagement is overcome thereby allowing relative rotation of the steering shaft and the first plates relative to the second plates.

Abstract: An adjustable steering column assembly with a steering shaft extending through a jacket member. An elongate locking member extends through two opposed sidewalls and a compression member positioned between the sidewalls. One of either the sidewalls or the compression member is fixed relative to the jacket member while the other is fixed relative to the vehicle structure. Spacers are located on opposite sides of the compression member between the compression member and the two sidewalls. First and second abutment surfaces are engaged with outward facing surfaces of the sidewalls and are coupled to the elongate locking member. An actuator assembly moves the locking assembly between unlocked and locked positions. In the locked position, the abutment surfaces bias the sidewalls inwardly to firmly engage the compression member between the spacers.

Abstract: A steering column assembly includes a column jacket adjustable along a longitudinal axis and collapsible along the longitudinal axis in response to a collision event. A compression bracket is mounted to the column jacket and defines a telescope slot having an adjustment portion and a continuation portion. A shaft extends through the telescope slot with the column jacket and the compression bracket moveable relative to the shaft during adjustment and collapse of the steering column assembly. A stop is detachably coupled to the compression bracket and partially covers the telescope slot to prevent movement of the shaft into the continuation portion during adjustment. The stop detaches during collapse to permit the shaft into the continuation portion. A lever rotates with the shaft and includes a tab for engaging the stop when the lever is in an unlocked position to prevent detachment of the stop during adjustment.

Abstract: A telescoping steering column assembly includes upper and lower jackets having inner and outer surfaces and telescoping ends, respectively, and two sleeves disposed therebetween and having an annular cavity defined within each of the sleeves to hold bearings therewithin. One bearing is connected to the outer jacket and the other bearing is connected to the inner jacket. A method of making the assembly includes the steps of disposing the inner jacket within the outer jacket followed by disposing the sleeves therebetween and injecting a plastic material therethrough to form bearings. The plastic material is extracted from one of the apertures in each of the jackets to provide a sliding engagement between one of the bearing and the inner jacket and another bearing and the outer jacket.

Abstract: A telescoping steering column assembly includes upper and lower jackets having inner and outer surfaces and telescoping ends, respectively, and two sleeves disposed therebetween and having an annular cavity defined within each of the sleeves to hold bearings therewithin. One bearing is connected to the outer jacket and the other bearing is connected to the inner jacket. A method of making the assembly includes the steps of disposing the inner jacket within the outer jacket followed by disposing the sleeves therebetween and injecting a plastic material therethrough to form bearings. The plastic material is extracted from one of the apertures in each of the jackets to provide a sliding engagement between one of the bearing and the inner jacket and another bearing and the outer jacket.

Abstract: An adjustable steering column assembly includes a steering column with an outer jacket moveable along an axis. An instrument panel is coupled to the outer jacket. An instrument panel hood is connected to the instrument panel and the outer jacket. A support bracket includes a pair of support arms including flanges, with a first mounting component and a second mounting component connected to the flanges. The outer jacket is slideably coupled to the first mounting component and the instrument panel is slideably coupled to the second mounting component. The support bracket is pivotable about a pivot axis between an upper limit and a lower limit. A spring is attached to the support bracket for biasing the support bracket toward the upper limit. Coordinated movement between the instrument panel and the outer jacket is possible and the load from the instrument panel is diverted from the outer jacket to the support bracket.

Abstract: A steering column (10) according to the invention includes a steering column jacket (12) having an engaging surface (14). The steering column jacket (12) is operable to at least partially encircle a steering shaft (16) in a vehicle. The steering column (10) also includes a tilt housing (18) engaged with the steering column jacket (12) for tilting movement about a tilt axis (20) between a plurality of tilt positions. The steering column (10) also includes a locking member (22) pivotally supported at a pivot end (24) by the tilt housing (18). The locking member (22) extends to a distal locking end (26) moveable outwardly from the tilt axis (20) along a first arcuate path (28) to a locked position contacting the engaging surface (14) and inwardly towards the tilt axis (20) along the first arcuate path (28) to an unlocked position spaced from the engaging surface (14).

Abstract: A steering column assembly of a vehicle has a rocker-arm lock device for locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The rocker-arm lock device has a slot in at least one of the housing and bracket and a carrier for longitudinal movement through the slot that is substantially perpendicular to a rotation axis of the steering shaft. An indexing apparatus of the device has first and second indexing rails carried by at least one of the housing and the bracket having the first slot and a carriage engaged rigidly to the carrier. A rocker arm of the apparatus is supported pivotally to the carriage about a rocker axis disposed substantially perpendicular to the carrier.

Abstract: A steering column assembly has an outer jacket extending, an inner jacket is slideably disposed in the outer jacket for telescoping movement relative to the outer jacket, and a sleeve disposed between the inner and outer jackets. The sleeve exerts a predetermined frictional force on the inner jacket opposing the telescoping movement. A filler formed from a liquid thermosetting composition is disposed between the sleeve and the outer jacket for securing the sleeve to the outer jacket. Furthermore, a method of forming the steering column assembly includes disposing the inner jacket into the outer jacket and disposing the sleeve between the inner and outer jackets. The method further includes inserting the liquid thermosetting composition into the outer jacket between the outer jacket and the sleeve and curing the liquid thermosetting composition to form the filler.

Abstract: The invention provides a double pivot tilt joint for connecting two shafts for synchronous rotation and for tilting movement relative to one another. The double pivot tilt joint includes a first shaft member and a first pivot pin extending at least partially through the first shaft member. The double pivot tilt joint also includes a pivot block receiving the first pivot pin such that the first shaft member and the pivot block are pivotally coupled to one another about the first pivot pin. The double pivot tilt joint also includes a second pivot pin extending at least partially through the pivot block transverse to the first pivot pin. The double pivot tilt joint also includes a second shaft member receiving the second pivot pin such that the pivot block and the second shaft member are pivotally coupled to one another about the second pivot pin. The double pivot tilt joint also includes a groove defined by the first pivot pin and receiving the second pivot pin.

Abstract: A collapsible steering column assembly has a steering column with a jacket movable along a longitudinal axis for telescoping and collapsing movement. The jacket is movable about a pivot axis for tilting movement between an upper and a lower limit. A biasing device includes a fixed arm and a rake arm for urging the jacket toward the upper limit. A support bracket is detachably coupled to a mounting component connected to the vehicle. The support bracket is coupled to and supports the jacket during the movements and is movable with the jacket during the collapsing movement. A friction member is mounted to the support bracket and at least partially encircles the fixed arm and engages the fixed arm to form a friction-fit. The friction member slides along the fixed arm during the collapsing movement for transferring energy from the jacket and the support bracket to the biasing device.

Abstract: A steering column assembly includes a rake adjustment mechanism, and is attached to a vehicle by a mounting bracket. A rake bracket is coupled to the mounting bracket. A column jacket is collapsible in response to an emergency event and is supported by the mounting bracket and the rake bracket, and is rotationally moveable with the rake bracket about a rake axis relative to the mounting bracket. An instrument cluster is coupled to the rake bracket for movement along with the rake bracket and the column jacket to prevent obstruction of the instrument cluster by a steering wheel upon re-positioning the steering wheel, while not restricting movement of the column jacket during collapse of the column jacket in response to the emergency event. A dynamic absorber interconnects the instrument cluster and the rake bracket to reduce vibration of the steering column assembly caused by additional weight of the instrument cluster.

Abstract: An adjustable steering column assembly includes a steering column with an outer jacket moveable along an axis. An instrument panel is coupled to the outer jacket. An instrument panel hood is connected to the instrument panel and the outer jacket. A support bracket includes a pair of support arms including flanges, with a first mounting component and a second mounting component connected to the flanges. The outer jacket is slideably coupled to the first mounting component and the instrument panel is slideably coupled to the second mounting component. The support bracket is pivotable about a pivot axis between an upper limit and a lower limit. A spring is attached to the support bracket for biasing the support bracket toward the upper limit. Coordinated movement between the instrument panel and the outer jacket is possible and the load from the instrument panel is diverted from the outer jacket to the support bracket.

Abstract: A steering column assembly is disclosed featuring a steering column carried by a release bracket having parallel connecting walls interposed between spaced sidewalls of a mounting bracket, which is for attachment to a vehicle subassembly. Shear capsules are releasably disposed within respective rearwardly-opening primary notches on the connecting walls. The capsules are connected to the mounting bracket by being disposed in respective secondary notches on the sidewalls. The capsules shear in response to an axial shear force above a predetermined threshold value and release the connecting walls to permit the steering column to collapse.

Abstract: A motor vehicle steering wheel including a hub, a longitudinal bore in the hub which receives a distal end of a steering shaft, a lateral bore in the hub which intersects the longitudinal bore, a cross bolt, and a plastic sleeve on a plastic shroud on the steering wheel which secures the cross bolt in a temporary position to the steering wheel. The plastic sleeve resiliently grips a screw-threaded barrel of the cross bolt and a pilot of the cross bolt partially obstructs the longitudinal bore in hub. The distal end of the steering shaft cams aside the pilot when the distal end is inserted in the longitudinal bore. The connection of the plastic sleeve to the shroud snaps the pilot of the cross bolt into a lateral notch in the distal end of the steering shaft to signal complete penetration of the distal end into the longitudinal bore in the hub.

Abstract: A motor vehicle steering column including a longitudinally collapsible mast jacket, a lower mount whereat the mast jacket is supported for vertical pivotal movement, and an upper mount consisting of a pair of stationary rigid strikers and a pair of releasable capsules on the mast jacket each of which receives in plug-in fashion and automatically retains a corresponding one of the strikers. Each of the capsules includes a socket, a plunger bore intersecting the socket, a plunger in the plunger bore, and a plunger spring biasing the plunger toward an extended position partially obstructing the socket. Each striker has a cam at a distal end thereof and an inverted frustoconical body. When the mast jacket is pivoted vertically up, the cams on the strikers shift the plungers inward in the plunger bores.

Abstract: A motor vehicle steering column having power adjustment of the horizontal and vertical positions of a steering wheel on an end of the steering column including an adjustable tubular mast jacket on which the steering wheel is supported, a stationary tubular mast jacket, and a self-adjusting slide bearing between the stationary and adjustable mast jackets. The self-adjusting slide bearing includes a support tube on the stationary mast jacket, pair of inward facing frustoconical seats on the support tube, a pair of plastic split sleeve bearings slidably mounted on the adjustable mast jacket each having an outward facing frustoconical side, and a tubular spring between the split sleeve bearings biasing the latter toward converging annuluses defined between the frustoconical seats and the adjustable mast jacket for lash-free sliding support of the adjustable mast jacket on the stationary mast jacket.