Abstract: Test procedures and equipment for the test and calibration of ultra-small thermal imaging cores, or micro-cores are disclosed. Test fixtures for calibration and adjustment that allow for operation and image acquisition of multiple cores at a time may also be provided. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation, may also be provided as part of the test and manufacture of the core.

Abstract: Thermal cameras, particularly less elaborate inexpensive designs, may deliver high temperature resolution at the expense of less clear displayed images. For many low visibility uses, such as firefighting, it may be advantageous to sacrifice some temperature detail for clarity and object recognition. Without sacrificing the actual detailed temperature information available in a captured scene, it may be beneficial to apply filters in series to raw image data that reduce visible noise and build back in feature contrast for the purposes of providing a user a displayed image that permits ease of object recognition, while still providing the raw data to a thermography module to maintain high resolution of temperature information if desired. In addition, more efficient and useful edge highlighting techniques are disclosed. For very low contrast scenes, such as smoky rooms and the like, other specific filters and equalization methods may be applied.

Abstract: Thermal cameras, particularly less elaborate inexpensive designs, may deliver high temperature resolution at the expense of less clear displayed images. For many low visibility uses, such as firefighting, it may be advantageous to sacrifice some temperature detail for clarity and object recognition. Without sacrificing the actual detailed temperature information available in a captured scene, it may be beneficial to apply filters in series to raw image data that reduce visible noise and build back in feature contrast for the purposes of providing a user a displayed image that permits ease of object recognition, while still providing the raw data to a thermography module to maintain high resolution of temperature information if desired. In addition, more efficient and useful edge highlighting techniques are disclosed. For very low contrast scenes, such as smoky rooms and the like, other specific filters and equalization methods may be applied.

Abstract: Thermal cameras exist at price points and volume manufacturing suitable for practical consideration of integration of thermal camera modules into host electronic devices, including automobiles, PED's—smartphones, tablets, etc. However, individual thermal cameras require extensive unit-specific data to provision and operate each individual camera with acceptable performance. This along with non-standard electrical interfaces, are adoption barriers to host device manufacturers, for example, where some devices, including some PED's, have become bus-based platforms allowing for functional modules to be packaged into common PED's and operated by way of apps. Some modern PED's, for example, include standard high-speed data busses and low-speed control busses. Devices and methods are disclosed for delivering compatibility with standard internal interfaces and storing the camera module's unit-specific data in a memory element on the camera module.

Abstract: An ultra-small thermal imaging core, or micro-core. The design of the micro-core may include substrates for mounting optics and electronic connectors that are thermally matched to the imaging Focal Plane Array (FPA). Test fixtures for test and adjustment that allow for operation and image acquisition of multiple cores may also be provided. Tooling may be included to position the optics to set the core focus, either by moving the lens and lens holder as one or by pushing and/or pulling the lens against a lens positioning element within the lens holder, while observing a scene. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation may also be included as part of the test and manufacture of the core.

Abstract: Systems and methods based on thermal imaging for rapid detection of fever conditions in humans that provide for extremely inexpensive, mass producible, field deployable devices accurate in specific, relatively low temperature ranges, and in particular temperatures near nominal human body temperature. The system may include a thermal imager tailored for the application and a corresponding mass producible controlled temperature calibration source configured to provide real time calibration near the human body temperature of interest. The imager and source are deployed in a way such that target people and the calibration source will be within the imager FOV for fever detection. The combination of real time near measurement temperature calibration, with suitable thermography approaches, yield fast, accurate measurements in the fever range using low cost, easy-to-produce components.

Abstract: Systems and methods based on thermal imaging for rapid detection of fever conditions in humans that provide for extremely inexpensive, mass producible, field deployable devices accurate in specific, relatively low temperature ranges, and in particular temperatures near nominal human body temperature. The system may include a thermal imager tailored for the application and a corresponding mass producible controlled temperature calibration source configured to provide real time calibration near the human body temperature of interest. The imager and source are deployed in a way such that target people and the calibration source will be within the imager FOV for fever detection. The combination of real time near measurement temperature calibration, with suitable thermography approaches, yield fast, accurate measurements in the fever range using low cost, easy-to-produce components.

Abstract: An ultra-small thermal imaging core, or micro-core. The design of the micro-core may include substrates for mounting optics and electronic connectors that are thermally matched to the imaging Focal Plane Array (FPA). Test fixtures for test and adjustment that allow for operation and image acquisition of multiple cores may also be provided. Tooling may be included to position the optics to set the core focus, either by moving the lens and lens holder as one or by pushing and/or pulling the lens against a lens positioning element within the lens holder, while observing a scene. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation may also be included as part of the test and manufacture of the core.

Abstract: An ultra-small thermal imaging core, or micro-core. The design of the micro-core may include substrates for mounting optics and electronic connectors that are thermally matched to the imaging Focal Plane Array (FPA). Test fixtures for test and adjustment that allow for operation and image acquisition of multiple cores may also be provided. Tooling may be included to position the optics to set the core focus, either by moving the lens and lens holder as one or by pushing and/or pulling the lens against a lens positioning element within the lens holder, while observing a scene. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation may also be included as part of the test and manufacture of the core.

Abstract: System or methods related to a thermal monitoring system including or interfaced to local intelligence and a network connection to network servers and in particular internet servers. The thermal monitoring system may include one or more visible light cameras, one or more thermal imagers, or both. At least some of the system components may have to operate in high ambient temperature environments, so those components are selected accordingly. The system may also include at least one visible camera disposed to view and obtain image data for gauges and other suitable sensor may be interfaced to the system controller and image and sensor data packaged are communicated to a remote server.

Abstract: A temperature controlled calibration source for thermal imaging that provides for extremely inexpensive, mass producible, field deployable thermal calibration in specific, relatively low temperature ranges, and in particular temperatures near nominal human body temperature. A calibration source suitable for such applications may be implemented primarily as a suitable designed Printed Circuit Board (PCB), packaged in a thermally isolating housing and powered of commonly available power sources such as USB chargers.

Abstract: Systems and methods based on thermal imaging for rapid detection of fever conditions in humans that provide for extremely inexpensive, mass producible, field deployable devices accurate in specific, relatively low temperature ranges, and in particular temperatures near nominal human body temperature. The system may include a thermal imager tailored for the application and a corresponding mass producible controlled temperature calibration source configured to provide real time calibration near the human body temperature of interest. The imager and source are deployed in a way such that target people and the calibration source will be within the imager FOV for fever detection. The combination of real time near measurement temperature calibration, with suitable thermography approaches, yield fast, accurate measurements in the fever range using low cost, easy-to-produce components.

Abstract: Focal Plane Arrays (FPAs) or methods to produce FPAs may be provided for a microbolometer based thermal imaging sensor utilizing wafer level processing (WLP) techniques for manufacture. Batch processing techniques for sealing a cap wafer to an FPA wafer to produce vacuum sealed FPAs may be accomplished with suitable FPA design features in conjunction with a glass frit seal methodology utilizing appropriate frit glass compositions.

Abstract: Test procedures and equipment for the test and calibration of ultra-small thermal imaging cores, or micro-cores are disclosed. Test fixtures for calibration and adjustment that allow for operation and image acquisition of multiple cores at a time may also be provided. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation, may also be provided as part of the test and manufacture of the core.

Abstract: A thermography process for thermal imaging systems produced in quantity, including an imaging sensor and an ambient temperature sensor, that includes operations at three different places in the manufacture and actual use of the system. A temperature calibration may be performed on all units of a given design at a small number of controlled scene temperatures at one ambient temperature to produce a function that relates sensor signal to scene temperature. The function is determined for each individual unit and may be unique for each unit. Selected calibrated units may be subjected to a qualification test where they are exposed to larger number of controlled scene temperatures at a plurality of controlled ambient temperatures and the errors between the calibration derived function and the observed results and/or the actual scene temperatures at the various scene/ambient temperature combinations may be derived and put into a table that is loaded into all production units.

Abstract: An imaging system whose Field of View FOV experiences occasional motion in relation to viewed scenes may be configured to reduce Fixed Pattern Noise (FPN) of acquired image data. FPN may be reduced by developing a pixel by pixel FPN correction term through a series of steps including blurring the image, identifying pixels to exclude from some calculations, a motion detector and an FPN updater for frames under motion and an FPN decay element for frames that are still.

Abstract: System or methods related to a thermal monitoring system including or interfaced to local intelligence and a network connection to network servers and in particular internet servers. The thermal monitoring system may include one or more visible light cameras, one or more thermal imagers, or both. At least some of the system components may have to operate in high ambient temperature environments, so those components are selected accordingly. The system may also include at least one visible camera disposed to view and obtain image data for gauges and other suitable sensor may be interfaced to the system controller and image and sensor data packaged are communicated to a remote server.

Abstract: An ultra-small thermal imaging core, or micro-core. The design of the micro-core may include substrates for mounting optics and electronic connectors that are thermally matched to the imaging Focal Plane Array (FPA). Test fixtures for test and adjustment that allow for operation and image acquisition of multiple cores may also be provided. Tooling may be included to position the optics to set the core focus, either by moving the lens and lens holder as one or by pushing and/or pulling the lens against a lens positioning element within the lens holder, while observing a scene. Test procedures and fixtures that allow for full temperature calibration of each individual core, as well as providing data useful for uniformity correction during operation may also be included as part of the test and manufacture of the core.

Abstract: A thermography process for thermal imaging systems produced in quantity, including an imaging sensor and an ambient temperature sensor, that includes operations at three different places in the manufacture and actual use of the system. A temperature calibration may be performed on all units of a given design at a small number of controlled scene temperatures at one ambient temperature to produce a function that relates sensor signal to scene temperature. The function is determined for each individual unit and may be unique for each unit. Selected calibrated units may be subjected to a qualification test where they are exposed to larger number of controlled scene temperatures at a plurality of controlled ambient temperatures and the errors between the calibration derived function and the observed results and/or the actual scene temperatures at the various scene/ambient temperature combinations may be derived and put into a table that is loaded into all production units.

Abstract: Imaging systems and methods are disclosed that use locally flat scenes to adjust image data. An imaging system includes an array of photodetectors configured to produce an array of intensity values corresponding to light intensity at the photodetectors. The imaging system can be configured to acquire a frame of intensity values, or an image frame, and analyze the image frame to determine if it is locally flat. If the image frame is locally flat, then that image data can be used to determine gradients present in the image frame. An offset mask can be determined from the image data and that offset mask can be used to adjust subsequently acquired image frames to reduce or remove gradients.