Abstract: A profiled wheel assembly for coupling to a shaft includes a profiled wheel having a first guide slot extending radially outwardly from a central aperture of the profiled wheel and a first assembly slot spaced apart from and parallel to the first guide slot. A retainer is supported on the profiled wheel for movement between a lock position wherein the retainer axially locks the profiled wheel relative to the shaft and a release position wherein the retainer axially unlocks the profiled wheel relative to the shaft.

Abstract: Embodiments of the present disclosure provide a transmission spool valve/valve body arrangement facilitating the manufacturing of the valve body chambers accommodating the spool valves. Specifically, embodiments of the present disclosure provides a valve body having a common datum from which machining for each valve cavity formed through a particular face of a valve body can be referenced. In particular embodiments of the disclosure, a spring biases a solenoid assembly for each valve against a datum (common or otherwise). In more particular embodiments of the disclosure, the spring biases the solenoid assembly in a direction opposite to the direction of actuation of the spool valve upon actuation of the solenoid assembly. The spring bias positively displaces the solenoid assembly to the datum for precision location of the solenoid relative to the various hydraulic ports of the respective valve chamber. A variety of spring clip arrangements are provided to index the solenoid to the valve body.

Abstract: A profiled wheel assembly for coupling to a shaft includes a profiled wheel having a first guide slot extending radially outwardly from a central aperture of the profiled wheel and a first assembly slot spaced apart from and parallel to the first guide slot. A retainer is supported on the profiled wheel for movement between a lock position wherein the retainer axially locks the profiled wheel relative to the shaft and a release position wherein the retainer axially unlocks the profiled wheel relative to the shaft.

Abstract: Embodiments of the present disclosure provide a transmission spool valve/valve body arrangement facilitating the manufacturing of the valve body chambers accommodating the spool valves. Specifically, embodiments of the present disclosure provides a valve body having a common datum from which machining for each valve cavity formed through a particular face of a valve body can be referenced. In particular embodiments of the disclosure, a spring biases a solenoid assembly for each valve against a datum (common or otherwise). In more particular embodiments of the disclosure, the spring biases the solenoid assembly in a direction opposite to the direction of actuation of the spool valve upon actuation of the solenoid assembly. The spring bias positively displaces the solenoid assembly to the datum for precision location of the solenoid relative to the various hydraulic ports of the respective valve chamber. A variety of spring clip arrangements are provided to index the solenoid to the valve body.

Abstract: An electro-mechanical drive-unit includes an input member, an output member, a drive-unit housing, and a gearing arrangement operatively connected to each of the output and input members. The drive-unit also includes a pump for circulating pressurized fluid and an electric motor. The electric motor includes a rotor connected to the gearing arrangement, a stator fixed relative to the drive-unit housing and having wire windings, and a motor housing configured to retain the rotor and the stator. The drive-unit also includes a fluid cavity between the drive-unit housing and the motor housing configured to receive the pressurized fluid. The drive-unit housing defines a passage in fluid communication with the fluid cavity. The drive-unit also includes a fastener having a head and a shank. The fastener is secured within the passage to facilitate discharging the fluid from under the fastener head onto the wire windings for cooling and/or lubrication thereof.

Abstract: A transmission system of a vehicle comprises a pump, an auxiliary pump, and a transmission. The pump pressurizes transmission oil when an engine is operating. The auxiliary pump operably coupled to the pump and located parallel to the pump that pressurizes the transmission oil when the engine is not operating. The transmission selects a gear ratio based on the pressurized transmission oil.

Abstract: An electro-mechanical drive-unit includes an input member, an output member, a drive-unit housing, and a gearing arrangement operatively connected to each of the output and input members. The drive-unit also includes a pump for circulating pressurized fluid and an electric motor. The electric motor includes a rotor connected to the gearing arrangement, a stator fixed relative to the drive-unit housing and having wire windings, and a motor housing configured to retain the rotor and the stator. The drive-unit also includes a fluid cavity between the drive-unit housing and the motor housing configured to receive the pressurized fluid. The drive-unit housing defines a passage in fluid communication with the fluid cavity. The drive-unit also includes a fastener having a head and a shank. The fastener is secured within the passage to facilitate discharging the fluid from under the fastener head onto the wire windings for cooling and/or lubrication thereof.

Abstract: A hybrid transmission includes a transmission housing and a motor/generator stator configured to be attached to the transmission housing. A clutch housing is configured to be attached to the motor/generator stator, such that the clutch housing is not directly attached to the transmission housing but is statically fixed. An axis of rotation defines a coordinate system having axial, radial, and clocking rotations. A first piloting feature may be formed on the clutch housing and a second piloting feature on the transmission housing. The first and second piloting features cooperate to axially and radially orient, but not attach, the clutch housing relative to the transmission housing. Third and fourth piloting features cooperate to orient the clocking rotation of the clutch housing. Stator bolts may permanently locate and attach the motor/generator stator to the transmission housing, and clutch bolts permanently locate and attach the clutch housing to the motor/generator stator.

Abstract: A clutch assembly for a hybrid vehicle includes a clutch assembly including a first housing comprising a first clutch, a first clutch actuator and a second housing having the first clutch actuator at least partially disposed therein so that said first clutch actuator selectively engages the first clutch.

Abstract: A transmission includes an input member, an output member, four planetary gear sets, a plurality of coupling members and a plurality of torque-transmitting devices. A hydraulic fluid control circuit is provided for controlling the operation of the plurality of torque-transmitting devices. The hydraulic fluid control circuit receives pressurized hydraulic fluid from an off-axis hydraulic fluid pump and has a plurality of fluid passages disposed in the transmission house, input member and other coupling members.

Abstract: An actuator assembly for selectively actuating a clutch includes a first actuator ring that is moveable between a first axial position and a second axial position along a rotational axis of the clutch, and a second actuator ring that is slidably received within the first actuator ring, and that is moveable between a third axial position and a fourth axial position by the first actuator ring. The first actuator ring receives a first actuation force, and when in the second axial position, transfers the first actuation force to the second actuator ring. The second actuator ring selectively receives the first actuation force and a second actuation force, and when in the fourth axial position, transfers one of the first and second actuation forces to the clutch. The actuator assembly is included with a transmission and actuates a clutch that provides an input to a planetary gear set of the transmission.

Abstract: A transmission assembly is provided. The transmission assembly includes a transmission case with at least one wall having an interior side and an exterior side; a transmission component arranged within the transmission case; an interface formed in the wall of the transmission case; and a connector secured to the wall at the interface with a snap-in connection that substantially prevents axial, radial, and rotational movement between the connector and interface.

Abstract: An automotive drive system includes a transmission comprising a plurality of gears, an electric motor having a rotor and being coupled to the transmission such that operation of the electric motor causes actuation of the gears, and a sensor assembly coupled to and located on the exterior of at least one of the transmission and the electric motor, the sensor assembly being configured to detect movement of at least one of the rotor and the plurality of gears and generate a signal representative thereof.

Abstract: A cooling system for an electrically variable transmission includes an electric motor having a plurality of connectors. The plurality of connectors are each assembled within a plurality of connector openings in a terminal block. Fluid from within a passageway is supplied by a pressurized fluid source, and an orifice for the passageway is located adjacent to one of the plurality of connector opening. The fluid flowing from the passageway is directed onto one of the plurality of connectors.

Abstract: A seal for use between the housing of an automatic transmission and the housing (can) of a transmission drive motor is disposed at each end of the drive motor housing. The seal includes a preferably metal annulus having inner and outer elastomeric ribbed seals secured thereto. The annulus, which defines a non-hardened “S” shape in cross section, maintains the shape and strength of the seal and the ribbed inner seal provides a fluid tight seal with the motor housing while the ribbed outer seal provides a fluid tight seal with the transmission housing.

Abstract: A hybrid transmission includes a transmission housing and a motor/generator stator configured to be attached to the transmission housing. A clutch housing is configured to be attached to the motor/generator stator, such that the clutch housing is not directly attached to the transmission housing but is statically fixed. An axis of rotation defines a coordinate system having axial, radial, and clocking rotations. A first piloting feature may be formed on the clutch housing and a second piloting feature on the transmission housing. The first and second piloting features cooperate to axially and radially orient, but not attach, the clutch housing relative to the transmission housing. Third and fourth piloting features cooperate to orient the clocking rotation of the clutch housing. Stator bolts may permanently locate and attach the motor/generator stator to the transmission housing, and clutch bolts permanently locate and attach the clutch housing to the motor/generator stator.

Abstract: A grounded clutch mechanism for a transmission includes a transmission housing and a backing plate fixedly secured to the transmission housing. The backing plate has a plurality of backing plate posts. A plurality of reaction plates have a plurality of radially-outward spline teeth configured to mate with the backing plate posts. Torque may be transferred between the backing plate and the reaction plates. The reaction plates do not transfer torque directly to the transmission housing. The backing plate may be radially symmetric with respect to an axis of rotation. A plurality of clutch plates may be configured to selectively transfer torque to the reaction plates. The clutch plates may be configured to be selectively rotatable with respect to the axis of rotation and the reaction plates are configured not to be rotatable with respect to the axis of rotation.

Abstract: A transmission includes an input member, an output member, four planetary gear sets, a plurality of coupling members and a plurality of torque-transmitting devices. A hydraulic fluid control circuit is provided for controlling the operation of the plurality of torque-transmitting devices. The hydraulic fluid control circuit receives pressurized hydraulic fluid from an off-axis hydraulic fluid pump and has a plurality of fluid passages disposed in the transmission house, input member and other coupling members.

Abstract: A cooling system for an electrically variable transmission includes an electric motor having a plurality of connectors. The plurality of connectors are each assembled within a plurality of connector openings in a terminal block. Fluid from within a passageway is supplied by a pressurized fluid source, and an orifice for the passageway is located adjacent to one of the plurality of connector opening. The fluid flowing from the passageway is directed onto one of the plurality of connectors.

Abstract: A motor module is configured for attachment to a transmission housing of a modular transmission assembly. The motor module includes a motor and a support structure. The motor is configured for rotation about a central axis and extends between a first end and a second end. The support structure is operatively connected to the motor such that the support structure at least partially supports the motor. The support structure at least partially extends across the second end of the motor. The support structure is configured for internal attachment to the housing.