Patents by Inventor Willis J. Mullet

Willis J. Mullet has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7382063
    Abstract: An uninterruptible power source (UPS) for supplying power to a barrier operator when mains power has failed is disclosed. The UPS includes a UPS controller for detecting and responding to a mains power failure and capable of generating a plurality of control signals. A backup power source and an up-converter is connected to the UPS controller, wherein the up-converter increases the voltage of the backup power source when needed. A switch is responsive to one of the plurality of control signals of the UPS controller and toggles the operator barrier between the up-converter and the mains power source, and awakens the operator via a standby receiver power line. Another embodiment awakens the operator anytime a UPS receiver receives a preamble of a wireless transmission signal. Auxiliary lighting may also be associated with the UPS and/or photo-electric safety devices.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: June 3, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Yan Rodriguez, Paul J. VanDrunen, Richard Bardin, Ben L. Garcia
  • Publication number: 20080115878
    Abstract: A method of forming a door panel is accomplished by providing a plurality of spaced rollers. A first plastic facer is drawn beneath the rollers wherein the first facer is in the form of a continuous sheet having an upwardly facing surface. A second plastic facer is drawn beneath the rollers, and is in the form of a continuous sheet and at least a portion of the second facer is spaced above the first spacer. A pair of rails are positioned on opposed sides of the first facer and drawn beneath the rollers. A foam material is deposited on the upwardly facing surface prior to drawing the first facer beneath the rollers. The foam material expands and hardens to adhere together the first facer, second facer and rails into a continuous length of assembled panel.
    Type: Application
    Filed: November 16, 2006
    Publication date: May 22, 2008
    Inventors: Willis J. Mullet, Richard H. Swasey, Dewayne J. Davidson, Donald M. Roman, William S. Wilson, Craig T. McFarren, George D. Knupp
  • Patent number: 7367160
    Abstract: An operator for use in connection with a door system including an axle having an operator framework supporting an operator motor, the operator framework defining a clearance adapted to insertably receive the axle therein, a gear assembly defining a bore in which the axle is received and including a removable gear segment adapted to selectively medially open the bore to receive the axle, wherein the motor is interconnected with the gear assembly to cause rotation thereof.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: May 6, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Donald B. Kyle, David B. Davies
  • Patent number: 7358480
    Abstract: A system for re-synchronizing an access barrier with a barrier operator comprises an access barrier, and a barrier operator to profile and monitor the manual and automatic movements of the access barrier. The barrier operator comprises a controller, a memory, a motor pivot encoder, and a counting encoder. The memory contains a primary counter to store the distance measured by the counting encoder, while a secondary counter maintains a value equal to the travel of the access barrier as determined by a profiling operation initiated prior to operating the barrier operator. The controller takes into account the counts of the primary and secondary counters, along with the stored profile information, allows the re-synchronization system to determine the proper amount of movement to be applied to open or close the access barrier, in the event the access barrier has been manually moved.
    Type: Grant
    Filed: February 21, 2006
    Date of Patent: April 15, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Paul J. VanDrunen
  • Publication number: 20080041537
    Abstract: A storm curtain assembly (10) includes a header (11) and side rails (13) extending downwardly from each end of the header (11). A roll (15) is positioned in the header (11) and carries a fabric curtain (14) which has one end attached to the roll (15). A bar (16) is attached to the other end of the fabric curtain (14). A track (20) is formed on each side rail (13), and the edges of the fabric curtain (14) are normally received in the tracks (20). One of the walls (18) which forms the track (20) terminates at an upper edge (21) which is spaced from the header (11) so that if an edge of the fabric curtain (14) is displaced from the track (20), the displaced edge will be allowed to be received in the track (20) as the fabric curtain (14) is being received on the roll (15).
    Type: Application
    Filed: April 19, 2007
    Publication date: February 21, 2008
    Inventors: Willis J. Mullet, Darrin W. Brunk, Richard S. Hand, Derek S. Paquette
  • Patent number: 7327108
    Abstract: An operator system and related methods for automatically controlling access barriers which includes a base controller associated with at least one access barrier and at least one base receiver associated with the base controller. The system also includes at least one mobile transmitter that automatically and periodically generates at least one mobile signal detectable by the base receiver. The base controller selectively generates barrier movement commands upon receipt of the at least one mobile signal in an operate mode. The operator and the mobile transmitter both include transceivers to allow two-way communication therebetween during a learn mode. Such a system allows for hands-free operation of the access barrier. A discrete processing system may also be used to retrofit existing barrier operator systems for use in hands-free operation.
    Type: Grant
    Filed: December 8, 2005
    Date of Patent: February 5, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Jason L. Mamaloukas
  • Patent number: 7327107
    Abstract: An operator system and related methods for automatically controlling access barriers which includes a base controller associated with at least one access barrier and at least one base receiver associated with the base controller. The system also includes at least one mobile transmitter that automatically and periodically generates at least one mobile signal detectable by the base receiver. The base controller selectively generates barrier movement commands upon receipt of the at least one mobile signal. Timers may be used to block receipt of any mobile signals for a period of time to prevent any further door movement. Such a system allows for hands-free operation of the access barrier. A discrete processing system may also be used to retrofit existing barrier operator systems for use in hands-free operation.
    Type: Grant
    Filed: August 24, 2005
    Date of Patent: February 5, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Jason L. Mamaloukas, James S. Murray
  • Publication number: 20080023159
    Abstract: A door system is provided for a door opening defined by a pair of vertically spaced jambs, a header positioned near the vertical extremity of the jambs, and a floor supporting the jambs. The door system includes a door, a plurality of track sections, the door being movable on the track sections, and a support system coupled to the door. Engagement of the support system when the door is in a closed position enables transfer of forces applied to the door at least to one of the header and the floor. One embodiment provides for automatic actuation of the support system by movement of a pivoting motor assembly to a closed position. Another embodiment provides for manual actuation of the support system.
    Type: Application
    Filed: July 25, 2006
    Publication date: January 31, 2008
    Inventors: Willis J. Mullet, Allen C. McDowell
  • Patent number: 7315143
    Abstract: An operating system which utilizes a multi-functional wall station for a motorized barrier includes an operator for controlling movement of a barrier between various positions. The operator may receive signals from a wireless or wired wall station transmitter, a wireless keyless entry device and/or a portable remote transmitter device. The multi-function wall station provides for selective concealment of certain switches or buttons which are not commonly used in the day-to-day operation of a wall station. For example, the up/down switch may be actuated by a hinged cover which conceals other selected operational buttons and wherein those operational buttons are only accessed upon opening of the hinged cover. The wall station also provides a periodic lighting element so as to easily direct the user to push the hinge cover to initiate up/down movement of the barrier.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: January 1, 2008
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, James S. Murray, David B. Davies
  • Publication number: 20070284053
    Abstract: An assembly for covering a building opening that provides a shaft positioned at one end of the building opening, a curtain carried by the shaft, and a locking mechanism at the opposed end of the building opening from the shaft that selectively holds the curtain in a locked position to cover the building opening. The assembly also includes an input for selectively rotating the shaft, and a linking assembly adapted to transfer the input to the shaft to selectively rotate the shaft, wherein the linking assembly includes a failsafe portion designed to fail upon a predetermined impact force on the curtain. An operator is also provided to allow controllable movement of the curtain between the various positions.
    Type: Application
    Filed: May 1, 2007
    Publication date: December 13, 2007
    Inventors: Willis J. Mullet, Richard S. Hand, Darrin W. Brunk, Derek S. Paquette, Jason L. Mamaloukas, Richard Bardin
  • Patent number: 7289014
    Abstract: An operator system and related methods for automatically controlling access barriers including a controller associated with at least one access barrier and a transceiver associated with the controller for transmitting and receiving operational signals. The system also includes at least one proximity device capable of communicating operational signals with the transceiver based upon a position of the proximity device with respect to the barrier, wherein the controller monitors the operational signals and controls the position of the access barrier based upon the operation signals. Such a system allows for hands-free operation of the access barrier. Ground loop detectors and a global positioning system may also be incorporated into the system. And the system may be used to control the directional flow of traffic on a one-way road.
    Type: Grant
    Filed: December 23, 2003
    Date of Patent: October 30, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J Mullet, Thomas B Bennett, III, Albert W Mitchell, Richard Bardin, Jason Mamaloukas
  • Patent number: 7282883
    Abstract: A system for moving a barrier between limit positions, includes an operator motor assembly mounted proximate to the barrier, wherein at least a portion of the motor assembly is movable between an operating position and a locking position with the motor assembly blocking movement of the barrier. A bias assembly biases the motor assembly in the operating position and allows the motor assembly to move toward the locking position when either a predetermined force overcomes a biasing force or when the barrier is moved to a closed limit position or when forced entry is imposed on the barrier. The biasing force may be adjusted by moving posts on the motor assembly that are engaged by the bias assembly. A disengagement feature may also be provided that allows pivotable movement of the motor assembly even when in a locking position. And the pivoting motor assembly may be used as a secondary entrapment input to an operator controller.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: October 16, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Paul J. VanDrunen
  • Patent number: 7254868
    Abstract: A counterbalance system (25) for a door (D) movable between a closed position and an open position having an axle (20), a cable drum (15) attached to the axle, a winding shaft (35) interconnected with the axle by a counterbalance spring (26), and a pawl (70) selectively movable between a first position for adjusting tension in the counterbalance spring and a second position for preventing rotation of the cable drum upon failure of the counterbalance spring, thereby limiting movement of the door toward the closed position.
    Type: Grant
    Filed: December 27, 2004
    Date of Patent: August 14, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Gregory M. Rusnak, John Foreman
  • Patent number: 7246647
    Abstract: A system for raising and lowering a sectional overhead door between an open position and a closed position including, a counterbalance system adapted to be connected to the door, an operator motor assembly mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of the operator motor assembly movable between a door operating position and a door locking position, and a locking assembly (370) having an engaged position to hold the motor assembly in the operating position and a disengaged position to release the motor assembly allowing it to move to the door locking position. The system may be provided with a remote light assembly having a switchable light source in sensing communication with the operator motor such that operation of the motor activates the light source.
    Type: Grant
    Filed: August 21, 2006
    Date of Patent: July 24, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Donald Bruce Kyle
  • Patent number: 7219392
    Abstract: An overhead garage door (10) includes a plurality of panels (11) each carrying rollers (12) which ride in a track assembly (15). The track assembly (15) includes a generally vertically positionable component (16), a generally horizontally positionable component (17), and an arcuate transitional component (18) positioned between the vertical component (16) and the horizontal component (17). The vertical component (16) is generally U-shaped in end profile having a base portion (22) with branches (20, 21) extending from the edges thereof. The vertical component (16) is provided with a plurality of spaced separating systems (25), each of which includes a web (26) extending across the base portion (22) and the slots (28, 29) in the branches (20, 21). A selected portion of the length of the vertical component (16) may be removed by inserting a tool in the slots (28, 29) of one of the separating systems (25) and twisting it to break the webs (30, 31) adjacent to the slots (28, 29).
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: May 22, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Derek S. Paquette
  • Patent number: 7207142
    Abstract: A system for signaling the position of a movable barrier includes a movable barrier; a motor coupled to the movable barrier for moving the movable barrier between limit positions; a position detection device that monitors the movable barrier to generate a barrier position signal; and an indication device that receives the barrier position signal and indicate a position of the movable barrier relative to the limit positions. The system also includes an operation mechanism for controlling the motor and at least one transmitter device which generates a transmission signal received by the operator mechanism to energize the motor. The system further includes a blocking switch which generates a blocking signal received by the operator mechanism to prevent receipt of a transmission signal from a device other than one associated with the indication device.
    Type: Grant
    Filed: December 4, 2002
    Date of Patent: April 24, 2007
    Assignee: Wayne-Dalton Corp.
    Inventor: Willis J. Mullet
  • Patent number: 7190266
    Abstract: A limited-use appliance, such as a garage door operator or a home network bridge device, is disclosed which has at least one input device for generating an input signal and a controller associated with the input device and receiving the input signal. The controller initiates at least one limited-use function of the appliance upon receipt of the input signal. A test device is maintained by the controller, and has a predetermined criteria which determines whether the input signal should be sent on to the controller or not. A warning system may be incorporated so that imminent expiration of the limited-use functions initiate warnings for the benefit of the end-user.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: March 13, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Thomas B. Bennett, III, Yan Rodriguez
  • Patent number: 7173516
    Abstract: An operating system which utilizes a multi-functional wall station for a motorized barrier includes an operator for controlling movement of a barrier between various positions. The operator may receive signals from a wireless or wired wall station transmitter, a wireless keyless entry device and/or a portable remote transmitter device. The multi-function wall station provides for selective concealment of certain switches or buttons which are not commonly used in the day-to-day operation of a wall station. For example, the up/down switch may be actuated by a hinged cover which conceals other selected operational buttons and wherein those operational buttons are only accessed upon opening of the hinged cover. The wall station also provides a periodic lighting element so as to easily direct the user to push the hinge cover to initiate up/down movement of the barrier.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: February 6, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, David B. Davies, Mikael Bäckström, Eric Wilmot, Keith Alsberg, James S. Murray
  • Patent number: 7173514
    Abstract: A modifiable transmitter is used with an operator to control a position of a barrier. The operator includes a controller for comparing radio frequency transmissions received with stored serial numbers so that the controller can move the barrier when a radio frequency transmission matches any one of the stored serial numbers. The transmitter includes a housing that carries an encoder. A function button is carried by the housing, wherein actuation of the button generates in a first non-standard way a new serial number that can be learned by the controller to allow the modifiable transmitter to move the barrier by emitting the radio frequency transmission. A second non-standard way, which can only be implemented after use of the first non-standard way, may also be used to generate a new serial number. A restricted access button may also be activated to generate a new serial number.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: February 6, 2007
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, James S. Murray
  • Patent number: 7143804
    Abstract: A system for raising and lowering a sectional overhead door between an open position and a closed position including, a counterbalance system adapted to be connected to the door, an operator motor assembly mounted proximate to the sectional overhead door in the closed position of the sectional overhead door, at least a portion of the operator motor assembly movable between a door operating position and a door locking position, and a locking assembly (370) having an engaged position to hold the motor assembly in the operating position and a disengaged position to release the motor assembly allowing it to move to the door locking position. The system may be provided with a remote light assembly having a switchable light source in sensing communication with the operator motor such that operation of the motor activates the light source.
    Type: Grant
    Filed: January 24, 2005
    Date of Patent: December 5, 2006
    Assignee: Wayne-Dalton Corp.
    Inventors: Willis J. Mullet, Donald Bruce Kyle