Abstract: A disk that is identified as defective in a manufacturing process is reused for conditioning a deposition tool that deposits a magnetic material onto disks. After the disk has been identified as defective, a surface of the disk is cleaned in a cleaning tool to remove a lubricant material using a dry etch process. The cleaned disk is moved from the cleaning tool into the deposition tool. The deposition tool is conditioned by depositing the magnetic material onto the cleaned surface of the disk. Because the disk has been cleaned, reusing the defective disk to condition the deposition tool does not contaminate the deposition tool.

Abstract: Lubricant with non-terminal functional groups. The location of the functional groups minimizes free chain length and molecular weight of a lubricant while simultaneously maximizing evaporation temperature. The locations of the functional groups to the backbone of the molecule of the lubricant allows for shorter lengths of free backbone length between functional groups attached to a lubricated surface. The lubricant lubricates mechanical devices including hard disk drives.

Abstract: An apparatus, system, and method are disclosed for guided growth of patterned media using monodisperse nanospheres. The apparatus includes nanoscale features extending from a substrate. The nanoscale features may be formed using electron-beam lithography and have a non-uniform cap. A spherical cap is formed on the non-uniform cap by hydrolysis and precipitation of monodisperse nanospheres on an immobilized nucleation site, the immobilized nucleation site attached with one end of the nanoscale feature. The system includes the apparatus and further includes monodisperse nanospheres formed of silicon dioxide spheres.

Abstract: A system, method and apparatus for manufacturing high density magnetic media is disclosed. A flexible mold having a very low modulus of less than about 4 GPa is made on a rigid support. The mold nano-imprints a resist material on disks for hard disk drives. The flexible mold may comprise a perfluoropolyether with urethane acrylate end groups with a low surface adhesion from which the cured resist is easily released.

Abstract: A system and associated methods are described for preparing a magnetic disk for installation within a disk drive system. For example, a polyfunctional lubricant may be mixed with a chemical agent to esterify the polyfunctional lubricant and cap hydroxyl groups of the polyfunctional lubricant. The magnetic disk may then be dip coated with the polyfunctional lubricant and chemical agent mixture. A polishing system then polishes the magnetic disk via an abrasive polishing tape after dip coating the magnetic disk. A portion of the chemical agent is then removed from the magnetic disk to bond a portion of the lubricant to the magnetic disk to prevent the lubricant from interfering with a read/write head when installed within a disk drive system.

Abstract: The manufacturing processes of lubrication and final tape polish (FTP) for magnetic media are combined into a single operation. A modified disk loading conveyor performs both lubricant dipping and FTP by immersing a cassette of disks in a lube bath. A single disk is lubed as it is unloaded. Upon unload, the lubed disk is put on an FTP spindle for polishing. After FTP, the disk is put in an empty cassette adjacent the lube bath. An automatic lift transports fill or empty cassettes into or out of the lube bath, respectively.

Abstract: Nanoimprint lithography using resist material with the addition of a surfactant is described. A template release layer is formed on a pattern of a template. A non-ionic surfactant is added to a resist material to form a mixed resist material. The resist material may comprise a hydrocarbon material having an unsaturated bond, such as an acrylate material. The surfactant may comprise polyakylene glycol or an organically modified polysiloxane. A resist layer is then formed on a substrate from the mixed resist material. The surfactant added to the resist material forms a resist release layer on the surface of the resist layer. The template is then pressed into the resist layer, where the template release layer and the resist release layer are between the pattern of the template and the resist layer.

Abstract: A neat lubricant blend for magnetic media improves lubricant processibility without negatively impacting media performance. The lubricant blend combines, in their neat states, a high bonding lubricant having a molecular weight of about 2000, and a low bonding lubricant with a molecular weight below 1000. The low molecular weight lubricant evaporates after lubrication, leaving only the high molecular weight lubricant behind. Media performance such as lubricant pickup is not adversely affected. Mixing the two types of lubricants in their neat states improves solubility in the less expensive solvents.

Abstract: Lubricant with non-terminal functional groups. The location of the functional groups minimizes free chain length and molecular weight of a lubricant while simultaneously maximizing evaporation temperature. The locations of the functional groups to the backbone of the molecule of the lubricant allows for shorter lengths of free backbone length between functional groups attached to a lubricated surface. The lubricant lubricates mechanical devices including hard disk drives.

Abstract: A method for planarizing media disk surfaces with a polymer solution is disclosed. A non-functionalized lubricant is used to coat the disk surfaces without dewetting issues. The polymer is applied via soaking in a diluted solution for several minutes. The interaction of the polymer with the disk surface leads to preferential adsorption of lubricant into the valleys of the topography on the disk surface.

Abstract: A batch vapor deposition process for applying adhesion promoter during manufacturing of nanoimprinted discrete track media and bit-patterned media, and mono-molecular layer lubricant on magnetic recording media are disclosed. The adhesion promoter is simultaneously coated on both sides of numerous disk substrates, and minimal solution is wasted. In another step, the lubricant is applied at a uniform thickness that is on the order of a single molecular layer. The lubricant is also applied on the entire disk surfaces while processing multiple disks at a time. Batch processing increases throughput, and vapor lubricant reduces costs compared to conventional techniques. Limited air exposure controls bonding and monolayer adsorption guarantees uniformity.

Abstract: A method for planarizing a magnetic recording disk that has surface features of elevated lands and recessed grooves includes forming two coatings of cured perfluorinated polyether (PFPE) polymers over the surface features. The disk may have a protective carbon overcoat with a surface that replicates the topography of lands and grooves. A liquid functionalized-PFPE is applied over the disk surface and then cured to form a first coating with the functionalized end groups bonding to the carbon overcoat. A liquid non-functionalized-PFPE polymer is then applied over the functionalized-PFPE coating and cured to form a second coating. The combined coatings substantially planarize the disk surface so that there is minimal recession between the top of the coating over the lands and the top of the coating over the grooves.

Abstract: A system for preventing the accumulation of excess lubrication in the form of lubricant lines on magnetic media disks for hard disk drives uses a mandrel design that produces negligible surface waves when the disks are dipped in lubricant baths. The mandrel has inverted tear drop shaped supports for the disks. The supports are smaller in overall size than an inner diameter hole formed in the disks and diminish the formation of waves in the lubricant bath.

Abstract: Methods of performing nanoimprint lithography are described. For one method, a master tool and a stamper tool are formed to provide nanometer-scale imprinting. A release layer comprised of a perfluoropolyether diacrylate material is formed on the master tool and the stamper tool. The master tool and the stamper tool are used to form patterns in resist material, such as hole or pillar patterns. The resist material as described herein has lower viscosity and lower surface tension than prior resist materials allowing for more uniform replication of the patterns.

Abstract: Described herein are various embodiments of an electronic information storage apparatus and an associated method and system. For example, according to one illustrative embodiment, a disk drive comprises a base and at least one disk that are rotatably attached to the base. The at least one disk can include a burnished and lubricant-free outer surface. The disk drive can also include an actuator coupled to the base. The actuator can comprise a read/write head that is positionable in a reading/writing relationship with the at least one disk to define a lubricant-free space intermediate the read/write head and the outer surface. The disk drive can further include a read/write head loading and unloading ramp that is attached to the base. The ramp can include a ramp surface that is positioned proximate a periphery of the at least one disk.

Abstract: An apparatus, system, and method are disclosed for guided growth of patterned media using monodisperse nanospheres. The apparatus includes nanoscale features extending from a substrate. The nanoscale features may be formed using electron-beam lithography and have a non-uniform cap. A spherical cap is formed on the non-uniform cap by hydrolysis and precipitation of monodisperse nanospheres on an immobilized nucleation site, the immobilized nucleation site attached with one end of the nanoscale feature. The system includes the apparatus and further includes monodisperse nanospheres formed of silicon dioxide spheres.

Abstract: Lubricant with non-terminal functional groups. The location of the functional groups minimizes free chain length and molecular weight of a lubricant while simultaneously maximizing evaporation temperature. The locations of the functional groups to the backbone of the molecule of the lubricant allows for shorter lengths of free backbone length between functional groups attached to a lubricated surface. The lubricant lubricates mechanical devices including hard disk drives. The lubricant can also be added to media or other mechanical parts in conjunction with other lubricants.

Abstract: Methods of performing nanoimprint lithography are described. For one method, a master tool and a stamper tool are formed to provide nanometer-scale imprinting. A release layer comprised of a perfluoropolyether diacrylate material is formed on the master tool and the stamper tool. The master tool and the stamper tool are used to form patterns in resist material, such as hole or pillar patterns. The resist material as described herein has lower viscosity and lower surface tension than prior resist materials allowing for more uniform replication of the patterns.

Abstract: The present invention provides a novel method for reducing pad burnish damages on magnetic recording media. The method of the present invention reduces burnish damage and increases glide yield without compromising disk flyability, durability and general quality.

Abstract: Lubricant with non-terminal functional groups. The location of the functional groups minimizes free chain length and molecular weight of a lubricant while simultaneously maximizing evaporation temperature. The locations of the functional groups to the backbone of the molecule of the lubricant allows for shorter lengths of free backbone length between functional groups attached to a lubricated surface. The lubricant lubricates mechanical devices including hard disk drives.