Patents by Inventor Xunyuan Zhang

Xunyuan Zhang has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9837268
    Abstract: A method of fabricating raised fin structures is provided, the fabricating including: providing a substrate and at least one dielectric layer over the substrate; forming a trench in the at least one dielectric layer, the trench having a lower portion, a lateral portion, and an upper portion, the upper portion being at least partially laterally offset from the lower portion and being joined to the lower portion by the lateral portion; and, growing a material in the trench to form the raised fin structure, wherein the trench is formed to ensure that any growth defect in the lower portion of the trench terminates either in the lower portion or the lateral portion of the trench and does not extend into the upper portion of the trench.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: December 5, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Yi Qi, Xunyuan Zhang, Catherine B. Labelle
  • Publication number: 20170345766
    Abstract: Devices and methods of fabricating integrated circuit devices for forming low resistivity interconnects with improved adhesion are provided. One method includes, for instance: obtaining an intermediate semiconductor interconnect device having a substrate, a cap layer, and a dielectric matrix including a set of trenches and a set of vias; depositing a metal interconnect material directly over and contacting a top surface of the dielectric matrix, wherein the metal interconnect material fills the set of trenches and the set of vias; depositing a barrier layer over a top surface of the device; annealing the barrier layer to diffuse the barrier layer to a bottom surface of the metal interconnect material; planarizing a top surface of the intermediate semiconductor interconnect device; and depositing a dielectric cap over the intermediate semiconductor interconnect device.
    Type: Application
    Filed: May 31, 2016
    Publication date: November 30, 2017
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Xunyuan ZHANG, Frank W. MONT, Errol Todd RYAN
  • Publication number: 20170345752
    Abstract: Devices and methods of fabricating integrated circuit devices for forming low resistivity interconnects are provided. One method includes, for instance: obtaining an intermediate semiconductor interconnect device having a substrate, a cap layer, and a dielectric matrix including a set of trenches and a set of vias; depositing a barrier layer along a top surface of the semiconductor interconnect device; depositing and annealing a metal interconnect material over a top surface of the barrier layer, wherein the metal interconnect material fills the set of trenches and the set of vias; planarizing a top surface of the intermediate semiconductor interconnect device; exposing a portion of the barrier layer between the set of trenches and the set of vias; and depositing a dielectric cap. Also disclosed is an intermediate device formed by the method.
    Type: Application
    Filed: May 31, 2016
    Publication date: November 30, 2017
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Xunyuan ZHANG, Frank W. MONT, Errol Todd RYAN
  • Patent number: 9831124
    Abstract: The present disclosure relates to semiconductor structures and, more particularly, to interconnect structures and methods of manufacture. The structure includes: a cobalt metallization structure with a modified surface of etch chemistries; a layer of material on the modified surface; and an interconnect structure in direct contact with the material.
    Type: Grant
    Filed: October 28, 2016
    Date of Patent: November 28, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Xunyuan Zhang, Frank W. Mont
  • Patent number: 9831174
    Abstract: Devices and methods of fabricating integrated circuit devices for forming low resistivity interconnects are provided. One method includes, for instance: obtaining an intermediate semiconductor interconnect device having a substrate, a cap layer, and a dielectric matrix including a set of trenches and a set of vias; depositing a barrier layer along a top surface of the semiconductor interconnect device; depositing and annealing a metal interconnect material over a top surface of the barrier layer, wherein the metal interconnect material fills the set of trenches and the set of vias; planarizing a top surface of the intermediate semiconductor interconnect device; exposing a portion of the barrier layer between the set of trenches and the set of vias; and depositing a dielectric cap. Also disclosed is an intermediate device formed by the method.
    Type: Grant
    Filed: May 31, 2016
    Date of Patent: November 28, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xunyuan Zhang, Frank W. Mont, Errol Todd Ryan
  • Patent number: 9824921
    Abstract: A method provides a structure having a FinFET in an Rx region, the FinFET including a channel, source/drain (S/D) regions and a gate, the gate including gate metal. A cap is formed over the gate having a high-k dielectric liner and a core. Trench silicide (TS) is disposed on sides of the gate. The TS is recessed to a level above a level of the gate and below a level of the cap. An oxide layer is disposed over the structure. A CB trench is patterned into the oxide layer within the Rx region to expose the core and liner at an intermediate portion of the CB trench. The core is selectively etched relative to the liner to extend the CB trench to a bottom at the gate metal. The CB trench is metalized to form a CB contact.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: November 21, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Andre Labonte, Ruilong Xie, Xunyuan Zhang
  • Patent number: 9824970
    Abstract: Disclosed are methods of forming integrated circuit (IC) structures with hybrid metallization interconnects. A dual damascene process is performed to form trenches in an upper portion of a dielectric layer and contact holes that extend from the trenches to a gate electrode and to contact plugs on source/drain regions. A first metal is deposited into the contact holes by electroless deposition and a second metal is then deposited. Alternatively, a single damascene process is performed to form a first contact hole through a dielectric layer to a gate electrode and a first metal is deposited therein by electroless deposition. Next, a dual damascene process is performed to form trenches in an upper portion of the dielectric layer, including a trench that traverses the first contact hole, and to form second contact holes that extend from the trenches to contact plugs on source/drain regions. A second metal is then deposited.
    Type: Grant
    Filed: June 27, 2016
    Date of Patent: November 21, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Xunyuan Zhang, Ruilong Xie
  • Patent number: 9805972
    Abstract: The present disclosure relates to semiconductor structures and, more particularly, to skip via structures and methods of manufacture. The structure includes: a first wiring layer with one or more wiring structures; an upper wiring layer with one or more wiring structures, located above the first wiring layer; a blocking material which contacts at least one of the wiring structures of the upper wiring layer; a skip via with metallization, the skip via passes through the upper wiring layer and makes contact with the one or more wiring structures of the first wiring layer; and a conductive material in the skip via above the metallization and in a via interconnect above the blocking material.
    Type: Grant
    Filed: February 20, 2017
    Date of Patent: October 31, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Xunyuan Zhang, Sean Xuan Lin, James Jay McMahon, Shao Beng Law
  • Patent number: 9799559
    Abstract: A method includes, for example, providing an intermediate semiconductor structure comprising a metallic layer, a patternable layer disposed over the metallic layer, and a hard mask disposed over the patternable layer, the intermediate semiconductor structure comprising a plurality of vias extending through the hard mask onto the metallic layer, depositing a sacrificial barrier layer over the intermediate semiconductor structure and in the plurality of vias, removing a portion of the sacrificial barrier layer between the plurality of vias while maintaining a portion of the sacrificial barrier layer in the plurality of vias, forming a trench in the patternable layer between the removed portion of the sacrificial barrier layer and the plurality of vias, and removing the remaining portions of the sacrificial barrier layer from the plurality of vias.
    Type: Grant
    Filed: May 19, 2016
    Date of Patent: October 24, 2017
    Assignees: GLOBALFOUNDRIES Inc., International Business Machines Corporation
    Inventors: Shariq Siddiqui, Frank W. Mont, Xunyuan Zhang, Brown Peethala, Douglas M. Trickett
  • Patent number: 9799555
    Abstract: Interconnects for a chip and methods of forming such interconnects. An opening is formed in a dielectric layer and a contact is formed in the opening. A metal cap is formed on a top surface of the contact. The contact is comprised of cobalt, and the metal cap covers the top surface of the contact.
    Type: Grant
    Filed: June 7, 2016
    Date of Patent: October 24, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Xunyuan Zhang, Frank W. Mont
  • Publication number: 20170256449
    Abstract: One illustrative method disclosed herein includes, among other things, forming a first trench and a second trench in a layer of insulating material, the first trench having a first lateral critical dimension, the second trench having a second lateral critical dimension that is greater than the first lateral critical dimension of the first trench, forming a first conductive structure in the first trench, wherein a first bulk metal material constitutes a bulk portion of the first conductive structure, and forming a second conductive structure in the second trench, wherein a second bulk metal material constitutes a bulk portion of the second conductive structure and wherein the first bulk metal material and second bulk metal material are different materials.
    Type: Application
    Filed: March 7, 2016
    Publication date: September 7, 2017
    Inventors: Xunyuan Zhang, Ruilong Xie, Vimal Kamineni
  • Patent number: 9721889
    Abstract: Integrated circuit (IC) structure embodiments and methods of forming them with middle of the line (MOL) contacts that incorporate a protective cap, which provides protection from damage during back end of the line (BEOL) processing. Each MOL contact has a main body in a lower portion of a contact opening. The main body has a liner (e.g., a titanium nitride layer) that lines the lower portion and a metal layer on the liner. The MOL contact also has a protective cap in an upper portion of the contact opening above the first metal layer and extending laterally over the liner to the sidewalls of the contact opening. The protective cap has an optional liner, which is different from the liner in the lower portion, and a metal layer, which is either the same or different than the metal in the main body.
    Type: Grant
    Filed: July 26, 2016
    Date of Patent: August 1, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Chengyu C. Niu, Vimal K. Kamineni, Mark V. Raymond, Xunyuan Zhang
  • Publication number: 20170154816
    Abstract: A method of fabricating amorphous metal interconnections includes forming an amorphous metal layer over a base insulating layer on a semiconductor device using an amorphous metal having a non-crystalline structure. A portion of the amorphous metal layer is selectively removed to form a three dimensional pattern within a remaining portion of the amorphous metal layer. A fill insulating layer is disposed over the remaining portion of the amorphous metal layer and base insulating layer to fill the three dimensional pattern to form amorphous metal interconnects between semiconductor devices.
    Type: Application
    Filed: November 30, 2015
    Publication date: June 1, 2017
    Applicant: GLOBALFOUNDRIES Inc.
    Inventors: Sean X. LIN, Ming HE, Frank SMITH, Xunyuan ZHANG
  • Patent number: 9666791
    Abstract: A method of forming a self-aligned MTJ without using a photolithography mask and the resulting device are provided. Embodiments include forming a first electrode over a metal layer, the metal layer recessed in a low-k dielectric layer; forming a MTJ layer over the first electrode; forming a second electrode over the MTJ layer; removing portions of the second electrode, the MTJ layer, and the first electrode down to the low-k dielectric layer; forming a silicon nitride-based layer over the second electrode and the low-k dielectric layer; and planarizing the silicon nitride-based layer down to the second electrode.
    Type: Grant
    Filed: September 1, 2015
    Date of Patent: May 30, 2017
    Assignee: GLOBALFOUNDRIES INC.
    Inventors: Xunyuan Zhang, Ruilong Xie, Xiuyu Cai, Seowoo Nam, Hyun-Jin Cho
  • Publication number: 20170125530
    Abstract: One illustrative method disclosed includes, among other things, forming a gate contact opening in a layer of insulating material, performing at least one etching process through the gate contact opening to remove a gate cap layer and to expose the gate structure, selectively growing a metal material that is conductively coupled to an upper surface of the gate structure such that the grown metal material contacts all of the sidewalls of the gate contact opening and an air space is formed between a bottom of the grown metal material and a conductive source/drain structure, and forming one or more conductive materials in the gate contact opening above the grown metal material.
    Type: Application
    Filed: October 30, 2015
    Publication date: May 4, 2017
    Inventors: Xunyuan Zhang, Ruilong Xie, Sean X. Lin
  • Patent number: 9613906
    Abstract: Integrated circuits and methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes contacting a liner that is disposed adjacent to a porous interlayer dielectric (ILD) layer of dielectric material with a selectively reactive gas at reaction conditions. A portion of the liner is reacted with the selectively reactive gas to form a converted expanded portion that is disposed between a remaining portion of the liner and the porous ILD layer.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: April 4, 2017
    Assignee: GLOBALFOUNDRIES, INC.
    Inventors: Errol Todd Ryan, Xunyuan Zhang
  • Patent number: 9589836
    Abstract: One illustrative method disclosed herein includes, among other things, forming a first conductive structure and a second conductive structure that is conductively coupled to the first conductive structure. In this example, forming the second conductive structure includes forming a ruthenium cap layer on and in contact with an upper surface of the first conductive structure, with the ruthenium cap layer in position, forming a liner layer comprising manganese on and in contact with at least the surfaces of the second layer of insulating material, wherein an upper surface of the ruthenium cap layer is substantially free of the liner layer, and forming a bulk ruthenium material on and in contact with the liner layer, wherein a bottom surface of the bulk ruthenium material contacts the upper surface of the ruthenium cap layer.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: March 7, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xunyuan Zhang, Hoon Kim
  • Patent number: 9570394
    Abstract: Embodiments of the present disclosure may provide methods of forming an IC structure with a pair of metal fins. An IC structure with a pair of metal fins can include two unitary metal fins positioned on a substrate and each including an elongated wire positioned on the substrate and a via positioned directly on a portion of the elongated wire, the elongated wire and the via of each unitary metal fin defining an inverted T-shape, wherein each unitary metal fin includes the elongated wire with a pair of opposing sidewalls substantially coplanar with a pair of opposing sidewalls of the via, and wherein the each unitary metal fin includes a single crystallographic orientation. An insulating layer can be positioned directly laterally between the two unitary metal fins.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: February 14, 2017
    Assignee: Globalfoundries Inc.
    Inventors: Xunyuan Zhang, Nicholas V. LiCausi, Errol Todd Ryan
  • Patent number: 9559059
    Abstract: One illustrative method disclosed herein includes, among other things, forming an opening in a layer of insulating material so as to thereby expose at least a portion of a conductive contact, performing a selective deposition process to selectively form a layer of conductive material in the opening and on the conductive contact, performing an anneal process, depositing at least one conductive material above the selectively formed conductive material layer so as to over-fill the opening, and performing at least one planarization process so as to remove excess materials to thereby define a conductive via that is positioned in the opening and conductively coupled to the conductive contact.
    Type: Grant
    Filed: October 29, 2014
    Date of Patent: January 31, 2017
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xunyuan Zhang, Tibor Bolom, Errol Todd Ryan
  • Patent number: 9553017
    Abstract: Methods for fabricating integrated circuits are provided. In one example, a method for fabricating an integrated circuit includes selectively depositing a metal layer overlying a metal line of a metallization layer that is disposed in an ILD layer of dielectric material while an upper surface of the ILD layer that is laterally adjacent to the metal line is exposed. A hard mask layer is formed overlying the upper surface of the ILD layer laterally adjacent to the metal layer. The metal layer is removed to expose the metal line while leaving the hard mask layer intact. An interconnect is formed with the metal line adjacent to the hard mask layer.
    Type: Grant
    Filed: June 3, 2015
    Date of Patent: January 24, 2017
    Assignee: GLOBALFOUNDRIES, INC.
    Inventor: Xunyuan Zhang