Patents by Inventor Yao-Sheng LAI

Yao-Sheng LAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10581081
    Abstract: Electrodeposited copper foils having properties suitable for use as negative electrode current collectors in lithium-ion secondary batteries are disclosed. The copper foil has a yield strength in the range of 11 to 45 kg/mm2, and a difference in residual stress between the drum side and the deposited side of at most 95 MPa. Negative electrode current collectors for lithium-ion secondary battery, a lithium-ion secondary battery incorporating the negative electrode, and batteries containing the negative electrode current collector are also disclosed.
    Type: Grant
    Filed: June 3, 2019
    Date of Patent: March 3, 2020
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Huei-Fang Huang, Kuei-Sen Cheng, Jui-Chang Chou, Yao-Sheng Lai
  • Patent number: 10424793
    Abstract: An electrodeposited copper foil of high toughness having a lightness L* value of the deposit side in the range of 36 to 74, the copper foil having a tensile strength in the range of 40 to 70 kg/mm2, and a weight deviation of less than 3%. The electrodeposited copper foils are particularly useful as current collectors for anode components of rechargeable secondary batteries and tend not to form wrinkles during charge-discharge cycles of the battery and are resistant to fracture during pressing of the anode active materials onto the copper foil. Secondary batteries and methods of manufacture are also described.
    Type: Grant
    Filed: November 14, 2017
    Date of Patent: September 24, 2019
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Kuei-Sen Cheng, Huei-Fang Huang, Yao-Sheng Lai, Jui-Chang Chou
  • Publication number: 20190211466
    Abstract: Surface treated copper foils for use in high speed circuits on the order of 100 MHz or greater contain a reverse treated layer of copper nodules on the drum side of the electrolytically deposited copper foil to form a lamination side to be laminated to a dielectric material to form a copper clad laminate. Methods of forming the surface treated copper foil, and printed circuit boards (PCB) from the copper clad laminates are also described. The surface treated copper foils, copper clad laminates and PCBs can be incorporated into various electronic devices in which high speed signals are employed, including personal computers, mobile communications, including cellular telephones and wearables, self-driving vehicles, including cars and trucks, and aviation devices, including manned and unmanned vehicles, including airplanes, drones, missiles and space equipment including satellites, spacecraft, space stations and extra-terrestrial habitats and vehicles.
    Type: Application
    Filed: January 5, 2018
    Publication date: July 11, 2019
    Applicant: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng LAI, Kuei-Sen CHENG, Jui-Chang CHOU
  • Patent number: 10337115
    Abstract: Surface treated copper foils for use in high speed circuits on the order of 100 MHz or greater contain a reverse treated layer of copper nodules on the drum side of the electrolytically deposited copper foil to form a lamination side to be laminated to a dielectric material to form a copper clad laminate. Methods of forming the surface treated copper foil, and printed circuit boards (PCB) from the copper clad laminates are also described. The surface treated copper foils, copper clad laminates and PCBs can be incorporated into various electronic devices in which high speed signals are employed, including personal computers, mobile communications, including cellular telephones and wearables, self-driving vehicles, including cars and trucks, and aviation devices, including manned and unmanned vehicles, including airplanes, drones, missiles and space equipment including satellites, spacecraft, space stations and extra-terrestrial habitats and vehicles.
    Type: Grant
    Filed: January 5, 2018
    Date of Patent: July 2, 2019
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng Lai, Kuei-Sen Cheng, Jui-Chang Chou
  • Publication number: 20190173091
    Abstract: Electrodeposited copper foils having adequate puncture strength to withstand both pressure application during consolidation with negative electrode active materials during manufacture, as well as expansion/contraction during repeated charge/discharging cycles when used in a rechargeable secondary battery are described. These copper foils find specific utility as current collectors in rechargeable secondary batteries, particularly in lithium secondary battery with high capacity. Methods of making the copper foils, methods of producing negative electrode for use in lithium secondary battery and lithium secondary battery of high capacity are also described.
    Type: Application
    Filed: December 17, 2018
    Publication date: June 6, 2019
    Applicant: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Huei-Fang HUANG, Kuei-Sen CHENG, Yao-Sheng LAI, Jui-Chang CHOU
  • Publication number: 20190148736
    Abstract: An electrodeposited copper foil of high toughness having a lightness L* value of the deposit side in the range of 36 to 74, the copper foil having a tensile strength in the range of 40 to 70 kg/mm2, and a weight deviation of less than 3%. The electrodeposited copper foils are particularly useful as current collectors for anode components of rechargeable secondary batteries and tend not to form wrinkles during charge-discharge cycles of the battery and are resistant to fracture during pressing of the anode active materials onto the copper foil. Secondary batteries and methods of manufacture are also described.
    Type: Application
    Filed: November 14, 2017
    Publication date: May 16, 2019
    Applicant: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Kuei-Sen CHENG, Huei-Fang HUANG, Yao-Sheng LAI, Jui-Chang CHOU
  • Patent number: 10205170
    Abstract: Electrodeposited copper foils having adequate puncture strength to withstand both pressure application during consolidation with negative electrode active materials during manufacture, as well as expansion/contraction during repeated charge/discharging cycles when used in a rechargeable secondary battery are described. These copper foils find specific utility as current collectors in rechargeable secondary batteries, particularly in lithium secondary battery with high capacity. Methods of making the copper foils, methods of producing negative electrode for use in lithium secondary battery and lithium secondary battery of high capacity are also described.
    Type: Grant
    Filed: December 4, 2017
    Date of Patent: February 12, 2019
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Huei-Fang Huang, Kuei-Sen Cheng, Yao-Sheng Lai, Jui-Chang Chou
  • Patent number: 10190225
    Abstract: The present disclosure relates to a copper foil that exhibits surprising low repulsive force characteristics; and to methods for manufacturing such copper foils. Typically, the copper foil has (a) a lightness L* value of the nodule untreated side, based on the L*a*b color system, in the range of 75 to 90 and (b) a normal tensile strength in the range of 40 kgf/mm2 to 55 kgf/mm2. The disclosure further relates to flexible printed circuit boards and electronic devices using the above-mentioned copper foils for forming conductive lines therein.
    Type: Grant
    Filed: April 18, 2017
    Date of Patent: January 29, 2019
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng Lai, Kuei-Seng Cheng, Jian-Ming Huang
  • Publication number: 20180298509
    Abstract: The present disclosure relates to a copper foil that exhibits surprising low repulsive force characteristics; and to methods for manufacturing such copper foils. Typically, the copper foil has (a) a lightness L* value of the nodule untreated side, based on the L*a*b color system, in the range of 75 to 90 and (b) a normal tensile strength in the range of 40 kgf/mm2 to 55 kgf/mm2. The disclosure further relates to flexible printed circuit boards and electronic devices using the above-mentioned copper foils for forming conductive lines therein.
    Type: Application
    Filed: June 19, 2017
    Publication date: October 18, 2018
    Applicant: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng LAI, Kuei-Seng CHENG, Jian-Ming HUANG
  • Publication number: 20180298508
    Abstract: The present disclosure relates to a copper foil that exhibits surprising low repulsive force characteristics; and to methods for manufacturing such copper foils. Typically, the copper foil has (a) a lightness L* value of the nodule untreated side, based on the L*a*b color system, in the range of 75 to 90 and (b) a normal tensile strength in the range of 40 kgf/mm2 to 55 kgf/mm2. The disclosure further relates to flexible printed circuit boards and electronic devices using the above-mentioned copper foils for forming conductive lines therein.
    Type: Application
    Filed: April 18, 2017
    Publication date: October 18, 2018
    Applicant: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng LAI, Kuei-Seng Cheng, Jian-Ming Huang
  • Patent number: 10081875
    Abstract: The present disclosure relates to a copper foil that exhibits surprising low repulsive force characteristics; and to methods for manufacturing such copper foils. Typically, the copper foil has (a) a lightness L* value of the nodule untreated side, based on the L*a*b color system, in the range of 75 to 90 and (b) a normal tensile strength in the range of 40 kgf/mm2 to 55 kgf/mm2. The disclosure further relates to flexible printed circuit boards and electronic devices using the above-mentioned copper foils for forming conductive lines therein.
    Type: Grant
    Filed: June 19, 2017
    Date of Patent: September 25, 2018
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng Lai, Kuei-Seng Cheng, Jian-Ming Huang
  • Patent number: 10057984
    Abstract: A method and production of composite foils and thin copper foils peeled from said composite copper foils is disclosed for use in forming printed circuit boards (PCB). Either the composite foil or only the thin copper foil can be laminated to a polymer layer to form the printed circuit board, with the step of separating the thin copper foil from the composite copper foil is performed subsequent to said laminating step.
    Type: Grant
    Filed: February 2, 2017
    Date of Patent: August 21, 2018
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Tsang-Jin Juo, Kuei-Sen Cheng, Yao-Sheng Lai, Jui-Chang Chou
  • Publication number: 20180220531
    Abstract: A method and production of composite foils and thin copper foils peeled from said composite copper foils is disclosed for use in forming printed circuit boards (PCB). Either the composite foil or only the thin copper foil can be laminated to a polymer layer to form the printed circuit board, with the step of separating the thin copper foil from the composite copper foil is performed subsequent to said laminating step.
    Type: Application
    Filed: February 2, 2017
    Publication date: August 2, 2018
    Inventors: Tsang-Jin Juo, Kuei-Sen Cheng, Yao-Sheng Lai, Jui-Chang Chou
  • Patent number: 9955588
    Abstract: The present disclosure relates to a multilayer carrier foil, a core structure formed using the multilayer carrier foil, printed circuit boards, and electronic devices. The multilayer carrier foil comprises: (a) a copper carrier layer having a release side and a laminate side, the laminate side of carrier layer optionally having nodules; (b) a chromium release layer applied to the copper carrier layer; (c) an intermediate copper layer applied to the chromium release layer; (d) an anti-migration layer applied to the intermediate copper layer of (c); and (e) an ultra-thin copper layer applied to the anti-migration layer of (d). The disclosure further relates to methods of making the multi-layer carrier foil, the core structure, and printed circuit boards.
    Type: Grant
    Filed: November 28, 2016
    Date of Patent: April 24, 2018
    Assignee: CHANG CHUN PETROCHEMICAL CO., LTD.
    Inventors: Yao-Sheng Lai, Kuei-Sen Cheng, Jui-Chang Chou
  • Patent number: 9711799
    Abstract: The present disclosure relates to an improved electrodeposited copper foil having uniform thickness and methods for manufacturing the electrodeposited copper foil. The electrodeposited copper foil typically has one to four interfacial lines through the cross-sectional area of the foil and a weight deviation less than 2.0%. The disclosure also relates to a process for making the electrodeposited copper foil that includes the addition of one or more insulative masks to the surface of a dimensionally stable anode. The insulative mask is cut to correspond to areas of variation in electrodeposited copper foil, such that the mask causes interferences with the electrodeposition process to even out the variation.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: July 18, 2017
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Yao-Sheng Lai, Kuei-Sen Cheng, Jui-Chang Chou
  • Patent number: 9673646
    Abstract: Disclosed are novel copper foils used as components of wireless charging systems. The copper foils can be laminated to produce flexible copper clad laminates, which can then be etched to form printed circuits (coils). The coils can be used as either, or both, of a receiver wireless charging circuit and/or a transmitter wireless charging circuit. Regulation of the chemical and physical properties of the copper foil produces higher efficiencies in the wireless charging system components.
    Type: Grant
    Filed: August 19, 2016
    Date of Patent: June 6, 2017
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Kuei-Sen Cheng, Yao-Sheng Lai
  • Patent number: 9647272
    Abstract: The present disclosure relates to a surface-treated copper foil which exhibits excellent affinity for an active material layer that is applied to the copper foil in the manufacture of a negative electrode (anode), for use in secondary lithium-ion batteries. The copper foil is plated with chromium and zinc and subsequently subjected to an organic treatment. The surface-treated copper has a surface tension of 34 to 58 dyne/cm and a surface roughness (Rz) of 0.8 to 2.5 ?m, and comprises: (a) copper foil; (b) a zinc-chromium layer plated one or both sides of the copper foil, wherein the zinc content in the zinc-chromium layer is from 10 to 120 ?g/dm2 and the chromium content in the zinc-chromium layer is from 10 to 35 ?g/dm2; and (c) an organic hydrophobic layer applied to the zinc-chromium layer.
    Type: Grant
    Filed: January 14, 2016
    Date of Patent: May 9, 2017
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Kuei-Sen Cheng, Yao-Sheng Lai, Hsi-Hsing Lo, Huei-Fang Huang
  • Patent number: 9562298
    Abstract: An electrodeposited copper foil having a texture coefficient of a plane (200) from 50 to 80%, based on the sum of the texture coefficients of a plane (111), the plane (200), a plane (220) and a plane (200) of the electrodeposited copper foil is provided. The electrodeposited copper foil is particularly suitable for use in the applications in printed circuit boards and lithium ion secondary batteries.
    Type: Grant
    Filed: September 15, 2014
    Date of Patent: February 7, 2017
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Jui-Chang Chou, Kuei-Sen Cheng, Yao-Sheng Lai, Hsi-Hsing Lo, Yueh-Min Liu
  • Patent number: 9397343
    Abstract: The present disclosure relates to a copper foil which exhibits surprising anti-deformation properties (e.g., it is resistant to swelling, sagging, and wrinkling). Typically, the copper foil has (a) a shiny side with a surface roughness (Rz) in the range of 0.6 to 1.9 ?m; (b) a matte side with a surface roughness (Rz) in the range of 0.6 to 1.9 ?m; and (c) a lightness L* value of the matte side, based on the L*a*b* color system, in the range of 12 to 35. The disclosure further relates to an anode comprising an anode active material on an anode current collector, wherein the anode current collector includes the above-mentioned copper foil. The anodes are used in, for example, lithium ion secondary batteries.
    Type: Grant
    Filed: October 15, 2015
    Date of Patent: July 19, 2016
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Kuei-Sen Cheng, Yao-Sheng Lai, Yueh-Min Liu, Jui-Chang Chou
  • Patent number: 9388371
    Abstract: An electrolytic copper foil includes a copper foil body; and a IIA-group metal adhered to a surface of the copper foil body, wherein a signal strength of the IIA group metal is greater than 0.1% based on a signal strength of copper element as 100% analyzed by a secondary ion mass spectrometer. The present invention also provides a method for cleaning copper foil and a cleaning fluid composition which is used in the cleaning method.
    Type: Grant
    Filed: October 4, 2013
    Date of Patent: July 12, 2016
    Assignee: Chang Chun Petrochemical Co., Ltd.
    Inventors: Kuei-Sen Cheng, Yao-Sheng Lai, Tsang-Jin Juo, Jui-Chang Chou, Hsi-Hsing Lo, Yueh-Min Liu