Patents by Inventor Yasuhiro ITAYAMA

Yasuhiro ITAYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12219876
    Abstract: A method for producing a piezoelectric actuator including forming a vibration plate, forming a first electrode on the vibration plate, forming a piezoelectric layer on the first electrode, and forming a second electrode on the piezoelectric layer, wherein the forming the vibration plate has a single layer forming step including forming a metal layer containing zirconium by a gas phase method, and forming a metal oxide layer by firing the metal layer, the single layer forming step is repeated, thereby forming the vibration plate in which the metal oxide layers are stacked, and the metal oxide layer has a thickness less than 200 nm.
    Type: Grant
    Filed: May 4, 2022
    Date of Patent: February 4, 2025
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Harunobu Koike, Takanori Aimono, Masao Nakayama, Motoki Takabe, Koji Sumi, Yasuhiro Itayama, Toshihiro Shimizu
  • Publication number: 20240306511
    Abstract: A piezoelectric element application device according to the disclosure includes: a vibration plate made of silicon oxide; a first electrode formed above the vibration plate; a seed layer formed above the first electrode and the vibration plate; a piezoelectric layer formed at the seed layer and containing potassium, sodium, and niobium; and a second electrode formed at the piezoelectric layer. The vibration plate further contains potassium and sodium. In secondary ion mass spectrometry on the vibration plate and the piezoelectric layer, an intensity of potassium in the vibration plate is lower than an intensity of potassium in the piezoelectric layer, and an intensity of sodium in the vibration plate is lower than an intensity of sodium in the piezoelectric layer.
    Type: Application
    Filed: March 6, 2024
    Publication date: September 12, 2024
    Inventors: Yasuhiro ITAYAMA, Yasuhiro HORIBA, Masahiro TAKEUCHI
  • Publication number: 20240278564
    Abstract: A liquid ejecting head includes a substrate having pressure chambers in communication with nozzles through which a liquid is ejected, a vibration plate on the substrate, and a piezoelectric actuator including a first electrode, a piezoelectric layer, and a second electrode stacked in a first direction on the vibration plate. The piezoelectric layer of the piezoelectric actuator has an active portion that overlaps the pressure chamber, the first electrode, and the second electrode when viewed in the first direction and a non-active portion that does not overlap at least one of the first electrode and the second electrode when viewed in the first direction. A piezoelectric material forming the piezoelectric layer has a larger crystal grain size in the non-active portion than in the active portion.
    Type: Application
    Filed: February 14, 2024
    Publication date: August 22, 2024
    Inventors: Masanori MIKOSHIBA, Motoki TAKABE, Harunobu KOIKE, Kei KIYOSE, Yasuhiro ITAYAMA
  • Patent number: 12064967
    Abstract: A liquid ejecting head in which a first electrode layer, a piezoelectric layer, and a second electrode layer of a piezoelectric element are laminated, a pressure chamber, which is partitioned by a partition wall, has an elongated shape, in a structure including the diaphragm and the piezoelectric element including an active portion and a non-active portion lateral direction, a first position is a position on an inner side of the active portion when viewed in the thickness direction, a second position is a position on an inner side of the non-active portion and closest to a boundary between the pressure chamber and the partition wall, and EI1/EI2?40, wherein EI1 is a bending rigidity of the active portion at the first position and EI2 is a bending rigidity of the non-active portion at the second position.
    Type: Grant
    Filed: July 8, 2022
    Date of Patent: August 20, 2024
    Assignee: SEIKO EPSON CORPORATION
    Inventors: Masanori Mikoshiba, Motoki Takabe, Yasuhiro Itayama, Jingling Wang
  • Patent number: 11878525
    Abstract: A piezoelectric actuator includes, in a first direction in which pressure chambers are arranged side by side, an active portion in which a piezoelectric layer is sandwiched between a first electrode and a second electrode in a first area of a vibration plate corresponding to opposite ends of each pressure chamber and does not include the active portion in a second area of the vibration plate corresponding to a center of the pressure chamber. The vibration plate has, in the first direction, a thick-walled portion with a predetermined thickness in the first area and a thin-walled portion thinner than the thick-walled portion in the second area.
    Type: Grant
    Filed: January 26, 2022
    Date of Patent: January 23, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Motoki Takabe, Yasuhiro Itayama, Masanori Mikoshiba
  • Patent number: 11865838
    Abstract: A piezoelectric body layer of a first area has (100) plane preferential orientation, and a (100) plane orientation ratio of the piezoelectric body layer of a second area is lower than a (100) plane orientation ratio of the piezoelectric body layer of the first area, when one area far from an end portion of a second electrode is the first area, and one area near the end portion of the second electrode is the second area, of two areas of the second electrode in a second direction intersecting a first direction.
    Type: Grant
    Filed: October 28, 2021
    Date of Patent: January 9, 2024
    Assignee: Seiko Epson Corporation
    Inventors: Motoki Takabe, Yasuhiro Itayama
  • Publication number: 20230371385
    Abstract: A piezoelectric element according to the present disclosure includes: a substrate; a first adhesion layer formed on the substrate and containing titanium; at least one of second adhesion layers formed on the substrate and containing titanium oxide; a first electrode formed on the first adhesion layer and the second adhesion layer; a seed layer formed on the first electrode and the substrate and containing titanium; a piezoelectric layer formed on the seed layer; and a second electrode formed on the piezoelectric layer. At least a part of an end portion of the first electrode is formed on the second adhesion layer.
    Type: Application
    Filed: April 27, 2023
    Publication date: November 16, 2023
    Inventors: Masahiro TAKEUCHI, Yasuhiro HORIBA, Yasuhiro ITAYAMA
  • Publication number: 20230354711
    Abstract: A manufacturing method of a piezoelectric element includes: forming a first conductive film on a vibration plate as a substrate; etching a first conductive film; forming a second conductive film on the first conductive film; etching the second conductive film to form a first electrode having a step region as a step formed by the second conductive film and the first conductive film at ends thereof; forming a seed layer as an orientation control layer covering the first electrode by a liquid phase method; forming a piezoelectric film on the seed layer; etching the piezoelectric film to form a piezoelectric body; and forming a second electrode covering the piezoelectric body.
    Type: Application
    Filed: May 1, 2023
    Publication date: November 2, 2023
    Inventors: Yasuhiro ITAYAMA, Yasuhiro HORIBA, Masahiro TAKEUCHI
  • Publication number: 20230311506
    Abstract: A droplet ejection head includes a nozzle plate having a nozzle, a pressure chamber forming substrate having a pressure chamber, a vibration plate, and a piezoelectric element containing potassium, sodium, and niobium and formed on the vibration plate. The piezoelectric element includes a first electrode, a second electrode, and a piezoelectric layer located between the first electrode and the second electrode. A total thickness of the piezoelectric layer, the first electrode, and the second electrode is larger than a thickness of the vibration plate.
    Type: Application
    Filed: March 29, 2023
    Publication date: October 5, 2023
    Inventors: Yasuaki HAMADA, Yasuhiro ITAYAMA, Koji OHASHI, Kazuya KITADA, Yoshiki YANO, Masao NAKAYAMA
  • Publication number: 20230320218
    Abstract: A piezoelectric element according to the present disclosure includes: a substrate containing silicon; a first electrode formed on the substrate; a piezoelectric layer formed on the first electrode and containing potassium, sodium, and niobium; and a second electrode formed on the piezoelectric layer, in which a first diffusion inhibition layer containing an insulating material is disposed between the substrate and the piezoelectric layer, the piezoelectric layer is continuously formed on a first region which is a surface of the first electrode, a second region which is a surface of the first diffusion inhibition layer, and a third region which is a surface of the substrate, and the third region is between the first region and the second region.
    Type: Application
    Filed: March 29, 2023
    Publication date: October 5, 2023
    Inventors: Yasuhiro ITAYAMA, Yasuhiro HORIBA, Masahiro TAKEUCHI
  • Publication number: 20230301192
    Abstract: A piezoelectric element includes an adhesion layer formed at a vibration plate and containing titanium, a lower electrode formed at the adhesion layer, a diffusion reduction layer formed at the lower electrode and containing iridium, a seed layer formed at the diffusion reduction layer and containing bismuth, a piezoelectric layer formed at the seed layer and containing potassium, sodium, and niobium, and an upper electrode formed at the piezoelectric layer.
    Type: Application
    Filed: March 15, 2023
    Publication date: September 21, 2023
    Inventors: Koji OHASHI, Yasuaki HAMADA, Kazuya KITADA, Yoshiki YANO, Tsutomu ASAKAWA, Masahiro TAKEUCHI, Yasuhiro HORIBA, Yasuhiro ITAYAMA
  • Patent number: 11691416
    Abstract: An electric current based on electric charge produced on the piezoelectric body changes by going through a first path, a second path, a third path, and a fourth path in this order. On the first path, the electric current becomes larger as the voltage becomes higher. On the second path, the electric current becomes smaller as the voltage becomes higher. On the third path, the electric current becomes larger as the voltage becomes higher. On the fourth path, the electric current becomes smaller as the voltage becomes higher.
    Type: Grant
    Filed: May 20, 2021
    Date of Patent: July 4, 2023
    Inventors: Yasuaki Hamada, Shunsuke Yoshida, Yasuhiro Itayama, Toshihiro Shimizu, Masao Nakayama
  • Patent number: 11673392
    Abstract: A piezoelectric device includes a diaphragm, a piezoelectric actuator, and an orientation layer between the diaphragm and the piezoelectric layer. The piezoelectric actuator has a first electrode, a piezoelectric layer, and a second electrode, with the first electrode, a piezoelectric layer, and a second electrode on the diaphragm. The orientation layer is a stack of two or more tiers.
    Type: Grant
    Filed: July 30, 2021
    Date of Patent: June 13, 2023
    Inventor: Yasuhiro Itayama
  • Patent number: 11611034
    Abstract: There is provided a piezoelectric element including: a substrate; a first electrode formed at a first substrate surface of the substrate in a first direction; a first piezoelectric layer that is formed at the first electrode and that includes a flat surface portion along the first substrate surface and an inclined surface portion inclined with respect to the flat surface portion; a second piezoelectric layer that is formed at the inclined surface portion 170a and whose thickness is smaller than a thickness of the flat surface portion of the first piezoelectric layer; and a second electrode formed at at least the flat surface portion.
    Type: Grant
    Filed: March 26, 2021
    Date of Patent: March 21, 2023
    Inventor: Yasuhiro Itayama
  • Publication number: 20230011057
    Abstract: A liquid ejecting head in which a first electrode layer, a piezoelectric layer, and a second electrode layer of a piezoelectric element are laminated, a pressure chamber, which is partitioned by a partition wall, has an elongated shape, in a structure including the diaphragm and the piezoelectric element including an active portion and a non-active portion lateral direction, a first position is a position on an inner side of the active portion when viewed in the thickness direction, a second position is a position on an inner side of the non-active portion and closest to a boundary between the pressure chamber and the partition wall, and EI1/EI2?40, wherein EI1 is a bending rigidity of the active portion at the first position and EI2 is a bending rigidity of the non-active portion at the second position.
    Type: Application
    Filed: July 8, 2022
    Publication date: January 12, 2023
    Inventors: Masanori MIKOSHIBA, Motoki TAKABE, Yasuhiro ITAYAMA, Jingling WANG
  • Publication number: 20220263010
    Abstract: A method for producing a piezoelectric actuator including forming a vibration plate, forming a first electrode on the vibration plate, forming a piezoelectric layer on the first electrode, and forming a second electrode on the piezoelectric layer, wherein the forming the vibration plate has a single layer forming step including forming a metal layer containing zirconium by a gas phase method, and forming a metal oxide layer by firing the metal layer, the single layer forming step is repeated, thereby forming the vibration plate in which the metal oxide layers are stacked, and the metal oxide layer has a thickness less than 200 nm.
    Type: Application
    Filed: May 4, 2022
    Publication date: August 18, 2022
    Inventors: Harunobu KOIKE, Takanori AIMONO, Masao NAKAYAMA, Motoki TAKABE, Koji SUMI, Yasuhiro ITAYAMA, Toshihiro SHIMIZU
  • Publication number: 20220242120
    Abstract: A piezoelectric actuator includes, in a first direction in which pressure chambers are arranged side by side, an active portion in which a piezoelectric layer is sandwiched between a first electrode and a second electrode in a first area of a vibration plate corresponding to opposite ends of each pressure chamber and does not include the active portion in a second area of the vibration plate corresponding to a center of the pressure chamber. The vibration plate has, in the first direction, a thick-walled portion with a predetermined thickness in the first area and a thin-walled portion thinner than the thick-walled portion in the second area.
    Type: Application
    Filed: January 26, 2022
    Publication date: August 4, 2022
    Inventors: Motoki TAKABE, Yasuhiro ITAYAMA, Masanori MIKOSHIBA
  • Publication number: 20220134752
    Abstract: A piezoelectric body layer of a first area has (100) plane preferential orientation, and a (100) plane orientation ratio of the piezoelectric body layer of a second area is lower than a (100) plane orientation ratio of the piezoelectric body layer of the first area, when one area far from an end portion of a second electrode is the first area, and one area near the end portion of the second electrode is the second area, of two areas of the second electrode in a second direction intersecting a first direction.
    Type: Application
    Filed: October 28, 2021
    Publication date: May 5, 2022
    Inventors: Motoki TAKABE, Yasuhiro ITAYAMA
  • Publication number: 20220032624
    Abstract: A piezoelectric device includes a diaphragm, a piezoelectric actuator, and an orientation layer between the diaphragm and the piezoelectric layer. The piezoelectric actuator has a first electrode, a piezoelectric layer, and a second electrode, with the first electrode, a piezoelectric layer, and a second electrode on the diaphragm. The orientation layer is a stack of two or more tiers.
    Type: Application
    Filed: July 30, 2021
    Publication date: February 3, 2022
    Inventor: Yasuhiro ITAYAMA
  • Publication number: 20210362495
    Abstract: An electric current based on electric charge produced on the piezoelectric body changes by going through a first path, a second path, a third path, and a fourth path in this order. On the first path, the electric current becomes larger as the voltage becomes higher. On the second path, the electric current becomes smaller as the voltage becomes higher. On the third path, the electric current becomes larger as the voltage becomes higher. On the fourth path, the electric current becomes smaller as the voltage becomes higher.
    Type: Application
    Filed: May 20, 2021
    Publication date: November 25, 2021
    Inventors: Yasuaki HAMADA, Shunsuke YOSHIDA, Yasuhiro ITAYAMA, Toshihiro SHIMIZU, Masao NAKAYAMA