Patents by Inventor Yasutoshi Yamanaka
Yasutoshi Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10202880Abstract: An exhaust heat exchanger has a fin disposed in an exhaust passage in which exhaust air flows in a flow direction and having plate portions. The plate portions respectively have a protruding portion that protrudes from the plate portions. When a direction perpendicular to both the flow direction and a direction perpendicular to the flow direction is defined as a fin height direction, (i) a protruding amount of the protruding portion in a second site is larger than that in a first site, to which the second site is located on a downstream side of the first site in the flow direction, and (ii) a protruding amount of the protruding portion in a third site is larger than that in a fourth site, to which the fourth site is located away from a center portion of the protruding portion than the third site in the fin height direction.Type: GrantFiled: April 20, 2015Date of Patent: February 12, 2019Assignee: DENSO CORPORATIONInventors: Isao Kuroyanagi, Ryoichi Sanada, Yasutoshi Yamanaka
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Patent number: 9956654Abstract: A method for manufacturing a heat exchanger includes: assembling a plurality of heat exchanger components in an assembly step; and forming a film on surfaces of the heat exchanger components using a chemical vapor deposition method in a film formation step after the assembly step. The film can restrict a formation of a through hole due to corrosion. The film can be restricted from being damaged at a delivery or assembling time, because the film formation step is provided after the assembly step. An occurrence of clogging can be restricted at a minute portion inside of the heat exchanger in the film formation step, because the film is formed using the chemical vapor deposition method.Type: GrantFiled: March 27, 2014Date of Patent: May 1, 2018Assignee: DENSO CORPORATIONInventors: Kazuaki Kafuku, Isao Kuroyanagi, Yasutoshi Yamanaka, Ryonosuke Tera, Yukihiro Sano
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Publication number: 20170107883Abstract: An exhaust heat exchanger has a fin disposed in an exhaust passage in which exhaust air flows in a flow direction and having plate portions. The plate portions respectively have a protruding portion that protrudes from the plate portions. When a direction perpendicular to both the flow direction and a direction perpendicular to the flow direction is defined as a fin height direction, (i) a protruding amount of the protruding portion in a second site is larger than that in a first site, to which the second site is located on a downstream side of the first site in the flow direction, and (ii) a protruding amount of the protruding portion in a third site is larger than that in a fourth site, to which the fourth site is located away from a center portion of the protruding portion than the third site in the fin height direction.Type: ApplicationFiled: April 20, 2015Publication date: April 20, 2017Applicant: DENSO CORPORATIONInventors: Isao KUROYANAGI, Ryoichi SANADA, Yasutoshi YAMANAKA
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Patent number: 9581107Abstract: An EGR cooler includes a heat exchanging core which has a plurality of tubes, an upstream-side gas tank portion upstream of the tubes and a downstream-side gas tank portion downstream of the tubes. A water tank portion forms a first water passage around the tubes and forms a second water passage around the upstream-side gas tank portion. A double pipe portion forms a gas passage which communicates with the upstream-side gas tank portion and forms an annular water passage which communicates with the second water passage. A water inflow pipe is connected to the double pipe portion such that the cooling water flows into the annular water passage, and a water outflow pipe that is connected to the water tank portion such that the cooling water flows out from the first water passage.Type: GrantFiled: December 11, 2012Date of Patent: February 28, 2017Assignee: DENSO CORPORATIONInventors: Isao Kuroyanagi, Takayuki Hayashi, Takeshi Iguchi, Yasutoshi Yamanaka
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Patent number: 9458792Abstract: An exhaust heat recovery device includes: a heating part for exchanging heat between a heating fluid and a working fluid; and a condensing part for exchanging heat between the working fluid evaporated by the heating part and a heated fluid to thereby condense the working fluid. The heating part has a tube in which the working fluid flows and whose upper end portion in a vertical direction is opened and whose lower end portion in the vertical direction is closed. The heating part has a storing part provided on an upper side in the vertical direction thereof, the storing part having a tube joint part to which the upper end portion in the vertical direction of the tube is joined and storing the working fluid condensed by the condensing part. The storing part has a condensed liquid holding part for holding the condensed working fluid.Type: GrantFiled: August 1, 2013Date of Patent: October 4, 2016Assignee: DENSO CORPORATIONInventors: Kenta Ueda, Yasutoshi Yamanaka, Yuhei Kunikata, Yuuki Mukoubara, Isao Tamada
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Publication number: 20160039056Abstract: A method for manufacturing a heat exchanger includes: assembling a plurality of heat exchanger components in an assembly step; and forming a film on surfaces of the heat exchanger components using a chemical vapor deposition method in a film formation step after the assembly step. The film can restrict a formation of a through hole due to corrosion. The film can be restricted from being damaged at a delivery or assembling time, because the film formation step is provided after the assembly step. An occurrence of clogging can be restricted at a minute portion inside of the heat exchanger in the film formation step, because the film is formed using the chemical vapor deposition method.Type: ApplicationFiled: March 27, 2014Publication date: February 11, 2016Inventors: Kazuaki KAFUKU, Isao KUROYANAGI, Yasutoshi YAMANAKA, Ryonosuke TERA, Yukihiro SANO
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Publication number: 20150267637Abstract: An EGR cooler includes an heat exchanging core which has a plurality of tubes and a first water passage, an upstream-side gas tank portion and a downstream-side gas tank portion that are respectively disposed on the upstream-side and the downstream-side to communicate with the tubes therein, a water tank portion that forms the first water passage and forms a second water passage which communicates with the water passage around the upstream-side gas tank portion, a double pipe portion that forms a gas passage which communicates with an inner portion of the upstream-side gas tank portion in the inside pipe and forms a water passage which communicates with the second water passage between the inside pipe and the outside pipe, a water inflow pipe that is connected to the outside pipe such that the cooling water flows into the water passage, and a water outflow pipe that is connected to the water tank portion such that the cooling water flows out from the first water passage.Type: ApplicationFiled: December 11, 2012Publication date: September 24, 2015Applicant: DENSO CORPORATIONInventors: Isao Kuroyanagi, Takayuki Hayashi, Takeshi Iguchi, Yasutoshi Yamanaka
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Publication number: 20150226154Abstract: An exhaust heat recovery device includes: a heating part for exchanging heat between a heating fluid and a working fluid, which is enclosed therein and can be evaporated and condensed, to thereby evaporate the working fluid; and a condensing part for exchanging heat between the working fluid evaporated by the heating part and a heated fluid to thereby condense the working fluid. The heating part has a tube in which the working fluid flows and whose upper side end portion in a vertical direction is opened and whose lower side end portion in the vertical direction is closed. The heating part has a storing part provided on an upper side in the vertical direction thereof, the storing part having a tube joint part to which the upper side end portion in the vertical direction of the tube is joined and storing the working fluid condensed by the condensing part. The storing part has a condensed liquid holding part for holding the working fluid condensed by the condensing part.Type: ApplicationFiled: August 1, 2013Publication date: August 13, 2015Inventors: Kenta Ueda, Yasutoshi Yamanaka, Yuhei Kunikata, Yuuki Mukoubara, Isao Tamada
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Patent number: 8925624Abstract: An exhaust heat exchanger includes a water tank accommodating tubes and having an outside space defined outside of the tubes, a gas tank having an exhaust passage and an outside space defined outside of the exhaust passage, a dividing portion to separate the outside space of the water tank from the exhaust passage of the gas tank, and a communication portion. The outside space of the gas tank and the outside space of the water tank communicate with each other through the communication portion.Type: GrantFiled: April 4, 2011Date of Patent: January 6, 2015Assignee: Denso CorporationInventors: Isao Kuroyanagi, Takayuki Hayashi, Yasutoshi Yamanaka, Yuuhei Kunikata, Takeshi Iguchi, Ryoichi Sanada, Kenji Yamada, Takao Ikeda
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Patent number: 8651170Abstract: Heat is exchanged between exhaust gas passing through a plurality of tubes and cooling water passing through a plurality of passages defined outside of the plurality of tubes layered with each other. A heat exchanger includes a temperature decreasing portion arranged in a predetermined area on an outer surface of the tube adjacent to an inlet side of exhaust gas. The temperature decreasing portion is configured to decrease a temperature of a thermal boundary layer of the outer surface of the tube relative to cooling water by increasing a heat transmitting ratio between the outer surface of the tube and cooling water.Type: GrantFiled: August 24, 2009Date of Patent: February 18, 2014Assignee: Denso CorporationInventors: Takahiro Maeda, Kimio Kohara, Yasutoshi Yamanaka
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Patent number: 8333068Abstract: An exhaust heat recovery device is provided with an evaporation portion for evaporating an operation fluid flowing therein by performing heat exchange with exhaust gas of an engine, a condensation portion for condensing the operation fluid flowing from the evaporation portion by performing heat exchange with coolant of the engine, and a flow adjusting portion for adjusting a flow amount of the operation fluid flowing from the condensation portion to the evaporation portion. A catalyst temperature detector is adapted to detect a temperature of a catalyst for purifying the exhaust gas, and a control unit sets a catalyst heating mode when the detected temperature of the catalyst is lower than a threshold value. Furthermore, the control unit causes the flow adjusting portion to adjust the flow amount of the operation fluid from the condensation portion to the evaporation portion at zero, in the catalyst heating mode.Type: GrantFiled: December 10, 2009Date of Patent: December 18, 2012Assignee: Denso CorporationInventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Kimio Kohara, Yuuki Mukoubara
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Patent number: 8316927Abstract: A waste heat recovery device includes a heat pipe in which a working fluid for transporting heat is enclosed, and a mode-switching valve for switching a heat recovery mode and a heat insulation mode. The heat pipe has a heating part for heating and evaporating the working fluid and a cooling part for cooling and condensing the evaporated working fluid. The heating part is made of a steel through which hydrogen gas permeates about at 500° C. and higher. In the heat recovery mode, the waste heat recovery device recovers heat of exhaust gas by using the heat pipe. Furthermore, in the heat insulation mode, a heat transport from the heating part to the cooling part is stopped.Type: GrantFiled: June 5, 2007Date of Patent: November 27, 2012Assignee: Denso CorporationInventors: Kimio Kohara, Seiji Inoue, Yuuki Mukoubara, Yasutoshi Yamanaka, Masashi Miyagawa
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Patent number: 8069906Abstract: An exhaust heat recovery apparatus includes an evaporation unit, a condensation unit, an evaporation-side communication part and a condensation-side communication part. The evaporation unit is disposed in a duct member through which an exhaust gas generated from an engine flows, and evaporates an operation fluid by heat of the exhaust gas. The condensation unit is disposed in a coolant passage through which a coolant flows, and condenses the operation fluid by radiating the heat to the coolant. The evaporation-side communication part connects the evaporation unit and the condensation unit for introducing evaporated operation fluid to the condensation unit. The condensation-side communication part connects the condensation unit and the evaporation unit for introducing condensed operation fluid to the evaporation unit. The condensation-side communication part is in contact with an outer surface of the duct member at least at a part.Type: GrantFiled: July 29, 2008Date of Patent: December 6, 2011Assignee: Denso CorporationInventors: Yuuki Mukoubara, Seiji Inoue, Kimio Kohara, Kenshirou Muramatsu, Yasutoshi Yamanaka
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Publication number: 20110247318Abstract: An exhaust heat exchanger includes a water tank accommodating tubes and having an outside space defined outside of the tubes, a gas tank having an exhaust passage and an outside space defined outside of the exhaust passage, a dividing portion to separate the outside space of the water tank from the exhaust passage of the gas tank, and a communication portion. The outside space of the gas tank and the outside space of the water tank communicate with each other through the communication portion.Type: ApplicationFiled: April 4, 2011Publication date: October 13, 2011Applicant: DENSO CORPORATIONInventors: Isao Kuroyanagi, Takayuki Hayashi, Yasutoshi Yamanaka, Yuuhei Kunikata, Takeshi Iguchi, Ryoichi Sanada, Kenji Yamada, Takao Ikeda
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Patent number: 7946112Abstract: An exhaust heat recovery device includes an accommodating portion extending continuously without shrinking a section therein and adapted to allow exhaust gas of an internal combustion engine to pass therethrough, a catalyst disposed in the accommodating portion for cleaning the exhaust gas, an evaporator disposed adjacent to the catalyst on a downstream side of an exhaust gas flow in the accommodating portion, and a condenser for condensing the working medium by radiating heat of the working medium flowing thereinto from the evaporator so as to recover exhaust heat on the coolant side. The condenser is located to return the condensed working medium to the evaporator.Type: GrantFiled: June 7, 2007Date of Patent: May 24, 2011Assignee: Denso CorporationInventors: Masashi Miyagawa, Yasutoshi Yamanaka, Koichi Ban, Kimio Kohara
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Patent number: 7931071Abstract: A heat exchanger includes an evaporation side heat pipe in which a working fluid flowing therein is heat exchanged with a high-temperature fluid to be evaporated, a condensation side heat pipe in which the working fluid flowing therein is heat exchanged with a low-temperature fluid to be condensed, and an inner fin located at least in the evaporation side heat pipe to increase a heat transmission area of the evaporation side heat pipe with the working fluid. The evaporation side heat pipe and the condensation side heat pipe are connected to form a closed cycle, and the evaporation side heat pipe is arranged such that the working fluid flows in the evaporation side heat pipe in a direction different from a horizontal direction. Furthermore, the inner fin has a bottom end that is positioned above a top surface of the working fluid at least in a liquid state.Type: GrantFiled: August 23, 2007Date of Patent: April 26, 2011Assignee: Denso CorporationInventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Masashi Miyagawa, Kazuaki Kafuku
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Publication number: 20110005227Abstract: An exhaust gas heat recovery unit includes a plurality of heat pipes (23) each of which includes a heater-side heat pipe portion (23a) positioned on the side of a heater (21) which heats pure water using heat of exhaust gas discharged from an engine and an evaporator-side heat pipe portion (23b) positioned on the side of an evaporator (22) which evaporates the pure water, heated at the heater-side heat pipe portion (23a), using the heat of the exhaust gas. The pitch of heater-side corrugated fins (28a) on the outer periphery of the heater-side heat pipe portion (23a) is set to substantially half the pitch of evaporator-side corrugated fins (28b) on the outer periphery of the evaporator-side heat pipe portion (23b).Type: ApplicationFiled: March 13, 2009Publication date: January 13, 2011Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masao Toi, Tomoki Mabuchi, Hiroyuki Toki, Yasutoshi Yamanaka
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Patent number: 7845167Abstract: In an exhaust heat recovery system for an internal combustion engine, a heat pipe includes an evaporation portion in which a working fluid is heated and evaporated by heat exchange with exhaust heat from the internal combustion engine, a plurality of condensing portions in which the working fluid from the evaporation portion is cooled and condensed by heat exchange with respective subjects to be heated, and connection piping through which the condensing portions are connected to the evaporation portion in parallel with respect to the evaporation portion so as to form a closed circuit. Furthermore, a switching portion is located to switch a flow of the working fluid from the evaporation portion to any one between the condensing portions.Type: GrantFiled: February 6, 2008Date of Patent: December 7, 2010Assignee: Denso CorporationInventors: Masashi Miyagawa, Yasutoshi Yamanaka, Takahisa Suzuki, Koichi Ban
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Patent number: 7832255Abstract: An inner sealing portion seals a tubular port, which is provided to a receiver that receives water, at a first location of the tubular port. An outer sealing portion seals the tubular port at a second location of the tubular port spaced from the first location on an outer side of the inner sealing portion. A sealed space is formed between the inner sealing portion and the outer sealing portion. A tracer gas for performing a leak test of the outer sealing portion is enclosed in the sealed space. An amount of outwardly leaked tracer gas, which leaks from the sealed space through the outer sealing portion, is measured with a leak test device.Type: GrantFiled: December 11, 2007Date of Patent: November 16, 2010Assignee: Denso CorporationInventors: Hiroaki Sasaki, Yasutoshi Yamanaka
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Publication number: 20100146943Abstract: An exhaust heat recovery device is provided with an evaporation portion for evaporating an operation fluid flowing therein by performing heat exchange with exhaust gas of an engine, a condensation portion for condensing the operation fluid flowing from the evaporation portion by performing heat exchange with coolant of the engine, and a flow adjusting portion for adjusting a flow amount of the operation fluid flowing from the condensation portion to the evaporation portion. A catalyst temperature detector is adapted to detect a temperature of a catalyst for purifying the exhaust gas, and a control unit sets a catalyst heating mode when the detected temperature of the catalyst is lower than a threshold value. Furthermore, the control unit causes the flow adjusting portion to adjust the flow amount of the operation fluid from the condensation portion to the evaporation portion at zero, in the catalyst heating mode.Type: ApplicationFiled: December 10, 2009Publication date: June 17, 2010Applicant: DENSO CORPORATIONInventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Kimio Kohara, Yuuki Mukoubara