Patents by Inventor Yasutoshi Yamanaka

Yasutoshi Yamanaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10202880
    Abstract: An exhaust heat exchanger has a fin disposed in an exhaust passage in which exhaust air flows in a flow direction and having plate portions. The plate portions respectively have a protruding portion that protrudes from the plate portions. When a direction perpendicular to both the flow direction and a direction perpendicular to the flow direction is defined as a fin height direction, (i) a protruding amount of the protruding portion in a second site is larger than that in a first site, to which the second site is located on a downstream side of the first site in the flow direction, and (ii) a protruding amount of the protruding portion in a third site is larger than that in a fourth site, to which the fourth site is located away from a center portion of the protruding portion than the third site in the fin height direction.
    Type: Grant
    Filed: April 20, 2015
    Date of Patent: February 12, 2019
    Assignee: DENSO CORPORATION
    Inventors: Isao Kuroyanagi, Ryoichi Sanada, Yasutoshi Yamanaka
  • Patent number: 9956654
    Abstract: A method for manufacturing a heat exchanger includes: assembling a plurality of heat exchanger components in an assembly step; and forming a film on surfaces of the heat exchanger components using a chemical vapor deposition method in a film formation step after the assembly step. The film can restrict a formation of a through hole due to corrosion. The film can be restricted from being damaged at a delivery or assembling time, because the film formation step is provided after the assembly step. An occurrence of clogging can be restricted at a minute portion inside of the heat exchanger in the film formation step, because the film is formed using the chemical vapor deposition method.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: May 1, 2018
    Assignee: DENSO CORPORATION
    Inventors: Kazuaki Kafuku, Isao Kuroyanagi, Yasutoshi Yamanaka, Ryonosuke Tera, Yukihiro Sano
  • Publication number: 20170107883
    Abstract: An exhaust heat exchanger has a fin disposed in an exhaust passage in which exhaust air flows in a flow direction and having plate portions. The plate portions respectively have a protruding portion that protrudes from the plate portions. When a direction perpendicular to both the flow direction and a direction perpendicular to the flow direction is defined as a fin height direction, (i) a protruding amount of the protruding portion in a second site is larger than that in a first site, to which the second site is located on a downstream side of the first site in the flow direction, and (ii) a protruding amount of the protruding portion in a third site is larger than that in a fourth site, to which the fourth site is located away from a center portion of the protruding portion than the third site in the fin height direction.
    Type: Application
    Filed: April 20, 2015
    Publication date: April 20, 2017
    Applicant: DENSO CORPORATION
    Inventors: Isao KUROYANAGI, Ryoichi SANADA, Yasutoshi YAMANAKA
  • Patent number: 9581107
    Abstract: An EGR cooler includes a heat exchanging core which has a plurality of tubes, an upstream-side gas tank portion upstream of the tubes and a downstream-side gas tank portion downstream of the tubes. A water tank portion forms a first water passage around the tubes and forms a second water passage around the upstream-side gas tank portion. A double pipe portion forms a gas passage which communicates with the upstream-side gas tank portion and forms an annular water passage which communicates with the second water passage. A water inflow pipe is connected to the double pipe portion such that the cooling water flows into the annular water passage, and a water outflow pipe that is connected to the water tank portion such that the cooling water flows out from the first water passage.
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: February 28, 2017
    Assignee: DENSO CORPORATION
    Inventors: Isao Kuroyanagi, Takayuki Hayashi, Takeshi Iguchi, Yasutoshi Yamanaka
  • Patent number: 9458792
    Abstract: An exhaust heat recovery device includes: a heating part for exchanging heat between a heating fluid and a working fluid; and a condensing part for exchanging heat between the working fluid evaporated by the heating part and a heated fluid to thereby condense the working fluid. The heating part has a tube in which the working fluid flows and whose upper end portion in a vertical direction is opened and whose lower end portion in the vertical direction is closed. The heating part has a storing part provided on an upper side in the vertical direction thereof, the storing part having a tube joint part to which the upper end portion in the vertical direction of the tube is joined and storing the working fluid condensed by the condensing part. The storing part has a condensed liquid holding part for holding the condensed working fluid.
    Type: Grant
    Filed: August 1, 2013
    Date of Patent: October 4, 2016
    Assignee: DENSO CORPORATION
    Inventors: Kenta Ueda, Yasutoshi Yamanaka, Yuhei Kunikata, Yuuki Mukoubara, Isao Tamada
  • Publication number: 20160039056
    Abstract: A method for manufacturing a heat exchanger includes: assembling a plurality of heat exchanger components in an assembly step; and forming a film on surfaces of the heat exchanger components using a chemical vapor deposition method in a film formation step after the assembly step. The film can restrict a formation of a through hole due to corrosion. The film can be restricted from being damaged at a delivery or assembling time, because the film formation step is provided after the assembly step. An occurrence of clogging can be restricted at a minute portion inside of the heat exchanger in the film formation step, because the film is formed using the chemical vapor deposition method.
    Type: Application
    Filed: March 27, 2014
    Publication date: February 11, 2016
    Inventors: Kazuaki KAFUKU, Isao KUROYANAGI, Yasutoshi YAMANAKA, Ryonosuke TERA, Yukihiro SANO
  • Publication number: 20150267637
    Abstract: An EGR cooler includes an heat exchanging core which has a plurality of tubes and a first water passage, an upstream-side gas tank portion and a downstream-side gas tank portion that are respectively disposed on the upstream-side and the downstream-side to communicate with the tubes therein, a water tank portion that forms the first water passage and forms a second water passage which communicates with the water passage around the upstream-side gas tank portion, a double pipe portion that forms a gas passage which communicates with an inner portion of the upstream-side gas tank portion in the inside pipe and forms a water passage which communicates with the second water passage between the inside pipe and the outside pipe, a water inflow pipe that is connected to the outside pipe such that the cooling water flows into the water passage, and a water outflow pipe that is connected to the water tank portion such that the cooling water flows out from the first water passage.
    Type: Application
    Filed: December 11, 2012
    Publication date: September 24, 2015
    Applicant: DENSO CORPORATION
    Inventors: Isao Kuroyanagi, Takayuki Hayashi, Takeshi Iguchi, Yasutoshi Yamanaka
  • Publication number: 20150226154
    Abstract: An exhaust heat recovery device includes: a heating part for exchanging heat between a heating fluid and a working fluid, which is enclosed therein and can be evaporated and condensed, to thereby evaporate the working fluid; and a condensing part for exchanging heat between the working fluid evaporated by the heating part and a heated fluid to thereby condense the working fluid. The heating part has a tube in which the working fluid flows and whose upper side end portion in a vertical direction is opened and whose lower side end portion in the vertical direction is closed. The heating part has a storing part provided on an upper side in the vertical direction thereof, the storing part having a tube joint part to which the upper side end portion in the vertical direction of the tube is joined and storing the working fluid condensed by the condensing part. The storing part has a condensed liquid holding part for holding the working fluid condensed by the condensing part.
    Type: Application
    Filed: August 1, 2013
    Publication date: August 13, 2015
    Inventors: Kenta Ueda, Yasutoshi Yamanaka, Yuhei Kunikata, Yuuki Mukoubara, Isao Tamada
  • Patent number: 8925624
    Abstract: An exhaust heat exchanger includes a water tank accommodating tubes and having an outside space defined outside of the tubes, a gas tank having an exhaust passage and an outside space defined outside of the exhaust passage, a dividing portion to separate the outside space of the water tank from the exhaust passage of the gas tank, and a communication portion. The outside space of the gas tank and the outside space of the water tank communicate with each other through the communication portion.
    Type: Grant
    Filed: April 4, 2011
    Date of Patent: January 6, 2015
    Assignee: Denso Corporation
    Inventors: Isao Kuroyanagi, Takayuki Hayashi, Yasutoshi Yamanaka, Yuuhei Kunikata, Takeshi Iguchi, Ryoichi Sanada, Kenji Yamada, Takao Ikeda
  • Patent number: 8651170
    Abstract: Heat is exchanged between exhaust gas passing through a plurality of tubes and cooling water passing through a plurality of passages defined outside of the plurality of tubes layered with each other. A heat exchanger includes a temperature decreasing portion arranged in a predetermined area on an outer surface of the tube adjacent to an inlet side of exhaust gas. The temperature decreasing portion is configured to decrease a temperature of a thermal boundary layer of the outer surface of the tube relative to cooling water by increasing a heat transmitting ratio between the outer surface of the tube and cooling water.
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: February 18, 2014
    Assignee: Denso Corporation
    Inventors: Takahiro Maeda, Kimio Kohara, Yasutoshi Yamanaka
  • Patent number: 8333068
    Abstract: An exhaust heat recovery device is provided with an evaporation portion for evaporating an operation fluid flowing therein by performing heat exchange with exhaust gas of an engine, a condensation portion for condensing the operation fluid flowing from the evaporation portion by performing heat exchange with coolant of the engine, and a flow adjusting portion for adjusting a flow amount of the operation fluid flowing from the condensation portion to the evaporation portion. A catalyst temperature detector is adapted to detect a temperature of a catalyst for purifying the exhaust gas, and a control unit sets a catalyst heating mode when the detected temperature of the catalyst is lower than a threshold value. Furthermore, the control unit causes the flow adjusting portion to adjust the flow amount of the operation fluid from the condensation portion to the evaporation portion at zero, in the catalyst heating mode.
    Type: Grant
    Filed: December 10, 2009
    Date of Patent: December 18, 2012
    Assignee: Denso Corporation
    Inventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Kimio Kohara, Yuuki Mukoubara
  • Patent number: 8316927
    Abstract: A waste heat recovery device includes a heat pipe in which a working fluid for transporting heat is enclosed, and a mode-switching valve for switching a heat recovery mode and a heat insulation mode. The heat pipe has a heating part for heating and evaporating the working fluid and a cooling part for cooling and condensing the evaporated working fluid. The heating part is made of a steel through which hydrogen gas permeates about at 500° C. and higher. In the heat recovery mode, the waste heat recovery device recovers heat of exhaust gas by using the heat pipe. Furthermore, in the heat insulation mode, a heat transport from the heating part to the cooling part is stopped.
    Type: Grant
    Filed: June 5, 2007
    Date of Patent: November 27, 2012
    Assignee: Denso Corporation
    Inventors: Kimio Kohara, Seiji Inoue, Yuuki Mukoubara, Yasutoshi Yamanaka, Masashi Miyagawa
  • Patent number: 8069906
    Abstract: An exhaust heat recovery apparatus includes an evaporation unit, a condensation unit, an evaporation-side communication part and a condensation-side communication part. The evaporation unit is disposed in a duct member through which an exhaust gas generated from an engine flows, and evaporates an operation fluid by heat of the exhaust gas. The condensation unit is disposed in a coolant passage through which a coolant flows, and condenses the operation fluid by radiating the heat to the coolant. The evaporation-side communication part connects the evaporation unit and the condensation unit for introducing evaporated operation fluid to the condensation unit. The condensation-side communication part connects the condensation unit and the evaporation unit for introducing condensed operation fluid to the evaporation unit. The condensation-side communication part is in contact with an outer surface of the duct member at least at a part.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: December 6, 2011
    Assignee: Denso Corporation
    Inventors: Yuuki Mukoubara, Seiji Inoue, Kimio Kohara, Kenshirou Muramatsu, Yasutoshi Yamanaka
  • Publication number: 20110247318
    Abstract: An exhaust heat exchanger includes a water tank accommodating tubes and having an outside space defined outside of the tubes, a gas tank having an exhaust passage and an outside space defined outside of the exhaust passage, a dividing portion to separate the outside space of the water tank from the exhaust passage of the gas tank, and a communication portion. The outside space of the gas tank and the outside space of the water tank communicate with each other through the communication portion.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 13, 2011
    Applicant: DENSO CORPORATION
    Inventors: Isao Kuroyanagi, Takayuki Hayashi, Yasutoshi Yamanaka, Yuuhei Kunikata, Takeshi Iguchi, Ryoichi Sanada, Kenji Yamada, Takao Ikeda
  • Patent number: 7946112
    Abstract: An exhaust heat recovery device includes an accommodating portion extending continuously without shrinking a section therein and adapted to allow exhaust gas of an internal combustion engine to pass therethrough, a catalyst disposed in the accommodating portion for cleaning the exhaust gas, an evaporator disposed adjacent to the catalyst on a downstream side of an exhaust gas flow in the accommodating portion, and a condenser for condensing the working medium by radiating heat of the working medium flowing thereinto from the evaporator so as to recover exhaust heat on the coolant side. The condenser is located to return the condensed working medium to the evaporator.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: May 24, 2011
    Assignee: Denso Corporation
    Inventors: Masashi Miyagawa, Yasutoshi Yamanaka, Koichi Ban, Kimio Kohara
  • Patent number: 7931071
    Abstract: A heat exchanger includes an evaporation side heat pipe in which a working fluid flowing therein is heat exchanged with a high-temperature fluid to be evaporated, a condensation side heat pipe in which the working fluid flowing therein is heat exchanged with a low-temperature fluid to be condensed, and an inner fin located at least in the evaporation side heat pipe to increase a heat transmission area of the evaporation side heat pipe with the working fluid. The evaporation side heat pipe and the condensation side heat pipe are connected to form a closed cycle, and the evaporation side heat pipe is arranged such that the working fluid flows in the evaporation side heat pipe in a direction different from a horizontal direction. Furthermore, the inner fin has a bottom end that is positioned above a top surface of the working fluid at least in a liquid state.
    Type: Grant
    Filed: August 23, 2007
    Date of Patent: April 26, 2011
    Assignee: Denso Corporation
    Inventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Masashi Miyagawa, Kazuaki Kafuku
  • Publication number: 20110005227
    Abstract: An exhaust gas heat recovery unit includes a plurality of heat pipes (23) each of which includes a heater-side heat pipe portion (23a) positioned on the side of a heater (21) which heats pure water using heat of exhaust gas discharged from an engine and an evaporator-side heat pipe portion (23b) positioned on the side of an evaporator (22) which evaporates the pure water, heated at the heater-side heat pipe portion (23a), using the heat of the exhaust gas. The pitch of heater-side corrugated fins (28a) on the outer periphery of the heater-side heat pipe portion (23a) is set to substantially half the pitch of evaporator-side corrugated fins (28b) on the outer periphery of the evaporator-side heat pipe portion (23b).
    Type: Application
    Filed: March 13, 2009
    Publication date: January 13, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masao Toi, Tomoki Mabuchi, Hiroyuki Toki, Yasutoshi Yamanaka
  • Patent number: 7845167
    Abstract: In an exhaust heat recovery system for an internal combustion engine, a heat pipe includes an evaporation portion in which a working fluid is heated and evaporated by heat exchange with exhaust heat from the internal combustion engine, a plurality of condensing portions in which the working fluid from the evaporation portion is cooled and condensed by heat exchange with respective subjects to be heated, and connection piping through which the condensing portions are connected to the evaporation portion in parallel with respect to the evaporation portion so as to form a closed circuit. Furthermore, a switching portion is located to switch a flow of the working fluid from the evaporation portion to any one between the condensing portions.
    Type: Grant
    Filed: February 6, 2008
    Date of Patent: December 7, 2010
    Assignee: Denso Corporation
    Inventors: Masashi Miyagawa, Yasutoshi Yamanaka, Takahisa Suzuki, Koichi Ban
  • Patent number: 7832255
    Abstract: An inner sealing portion seals a tubular port, which is provided to a receiver that receives water, at a first location of the tubular port. An outer sealing portion seals the tubular port at a second location of the tubular port spaced from the first location on an outer side of the inner sealing portion. A sealed space is formed between the inner sealing portion and the outer sealing portion. A tracer gas for performing a leak test of the outer sealing portion is enclosed in the sealed space. An amount of outwardly leaked tracer gas, which leaks from the sealed space through the outer sealing portion, is measured with a leak test device.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: November 16, 2010
    Assignee: Denso Corporation
    Inventors: Hiroaki Sasaki, Yasutoshi Yamanaka
  • Publication number: 20100146943
    Abstract: An exhaust heat recovery device is provided with an evaporation portion for evaporating an operation fluid flowing therein by performing heat exchange with exhaust gas of an engine, a condensation portion for condensing the operation fluid flowing from the evaporation portion by performing heat exchange with coolant of the engine, and a flow adjusting portion for adjusting a flow amount of the operation fluid flowing from the condensation portion to the evaporation portion. A catalyst temperature detector is adapted to detect a temperature of a catalyst for purifying the exhaust gas, and a control unit sets a catalyst heating mode when the detected temperature of the catalyst is lower than a threshold value. Furthermore, the control unit causes the flow adjusting portion to adjust the flow amount of the operation fluid from the condensation portion to the evaporation portion at zero, in the catalyst heating mode.
    Type: Application
    Filed: December 10, 2009
    Publication date: June 17, 2010
    Applicant: DENSO CORPORATION
    Inventors: Kenshirou Muramatsu, Yasutoshi Yamanaka, Kimio Kohara, Yuuki Mukoubara