Patents by Inventor Yasuyoshi Kato

Yasuyoshi Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8470728
    Abstract: To overcome the problem of a conventional catalyst and to provide an exhaust gas purifying catalyst that meets the requirement concerning Hg oxidation activity and SO2 oxidation activity; i.e., an exhaust gas purifying catalyst which specifically reduces percent SO2 oxidation, while maintaining percent Hg oxidation at a high level. The invention provides an exhaust gas purifying catalyst which comprises a composition containing oxides of (i) titanium (Ti), (ii) molybdenum (Mo) and/or tungsten (W), (iii) vanadium (V), and (iv) phosphorus (P), wherein the catalyst contains Ti, Mo and/or W, and V in atomic proportions of 85 to 97.5:2 to 10:0.5 to 10, and has an atomic ratio of P/(sum of V and Mo and/or W) of 0.5 to 1.
    Type: Grant
    Filed: September 7, 2007
    Date of Patent: June 25, 2013
    Assignee: Babcock Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Keiichiro Kai, Naomi Imada
  • Publication number: 20130142719
    Abstract: An exhaust gas purification catalyst is made as a composition comprising titanium oxide (TiO2), aluminum sulfate (Al2(SO4)3), an oxide of vanadium (V), and an oxide of molybdenum (Mo) and/or tungsten (W), wherein on titanium oxide having sulfate ions and aluminum ions adsorbed thereon obtained by making contact with aluminum sulfate at more than 1 wt % and not more than 6 wt % relative to titanium oxide in the presence of water, an oxo acid salt of vanadium or a vanadyl salt and an oxo acid or an oxo acid salt of molybdenum and/or tungsten are supported in a proportion of more than 0 atom % and not more than 3 atom %, respectively. By this, the degradation of catalyst performance can be suppressed even with exhaust gas containing potassium compounds at a high concentration in combustion ash.
    Type: Application
    Filed: August 4, 2011
    Publication date: June 6, 2013
    Applicant: BABCOCK-HITACHI KABUSHIKI KAISHA
    Inventors: Keiichiro Kai, Yasuyoshi Kato, Naomi Imada
  • Publication number: 20130129590
    Abstract: To overcome the problem of a conventional catalyst and to provide an exhaust gas purifying catalyst that meets the requirement concerning Hg oxidation activity and SO2 oxidation activity; i.e., an exhaust gas purifying catalyst which specifically reduces percent SO2 oxidation, while maintaining percent Hg oxidation at a high level. The invention provides an exhaust gas purifying catalyst which comprises a composition containing oxides of (i) titanium (Ti), (ii) molybdenum (Mo) and/or tungsten (W), (iii) vanadium (V), and (iv) phosphorus (P), wherein the catalyst contains Ti, Mo and/or W, and V in atomic proportions of 85 to 97.5:2 to 10: 0.5 to 10, and has an atomic ratio of P/(sum of V and Mo and/or W) of 0.5 to 1.
    Type: Application
    Filed: December 31, 2012
    Publication date: May 23, 2013
    Applicant: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Keiichiro Kai, Naomi Imada
  • Publication number: 20130061753
    Abstract: An object of the present invention is to provide a method and a device, which can suppress poisoning due to CO and efficiently remove a low concentration of amines contained in a gas discharged from a CO2 recovery device that uses various absorbing liquids of CO2 even at low temperature.
    Type: Application
    Filed: March 10, 2011
    Publication date: March 14, 2013
    Inventors: Masatoshi Fujisawa, Isato Morita, Yasuyoshi Kato
  • Patent number: 8372363
    Abstract: A method for removing mercury in a combustion exhaust gas includes injecting ammonia or urea as a reducing agent into a combustion exhaust gas containing nitrogen oxides, sulfur dioxide, metallic mercury, and hydrogen halides, and then introducing the combustion exhaust gas to a denitration apparatus filled with a denitration catalyst to cause a denitration reaction and oxidize the metallic mercury to produce mercury halide; and introducing the combustion exhaust gas through an air preheater and an electric dust collector to a wet desulfurization apparatus, thereby removing sulfur dioxides and the mercury halide, wherein the ammonia concentration of the combustion exhaust gas at an exit of the denitration apparatus is maintained at 5 ppm or higher, and the mercury halide is adsorbed or precipitated onto combustion ash and collected by the electric dust collector to discharge the mercury halide out of a system.
    Type: Grant
    Filed: December 13, 2010
    Date of Patent: February 12, 2013
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Keiichiro Kai, Seiji Ikemoto
  • Publication number: 20130004397
    Abstract: In light of the fact that a catalyst of the prior art rapidly deteriorates in an exhaust gas of biomass combustion, the present invention realizes a NOX reduction catalyst which is less likely to be deteriorated even if used in a treatment of an exhaust gas containing a high concentration of potassium component in a combustion ash, like an exhaust gas of biomass combustion, and provides a method for reduction of NOX in an exhaust gas of biomass combustion with high efficiency for a long period using the catalyst.
    Type: Application
    Filed: February 9, 2011
    Publication date: January 3, 2013
    Inventor: Yasuyoshi Kato
  • Patent number: 8323597
    Abstract: Provided are a catalyst for removing mercury metal, which has high activity for a long time even in an exhaust gas containing SO2, and a method for oxidizing mercury metal using the catalyst. A method for purifying exhaust gas, including bringing an exhaust gas containing mercury metal into contact with a catalyst containing titanium oxide as a first component and a sulfate or phosphate of nickel (Ni), manganese (Mn) or vanadium as a second component, at a temperature of from 100° C. to 200° C., and thereby oxidizing the mercury metal.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: December 4, 2012
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventor: Yasuyoshi Kato
  • Publication number: 20120270723
    Abstract: Provided is a method for cleaning a used denitration catalyst, which prevents release of mercury to the atmosphere by collecting and removing mercury which would have been released to the atmosphere in the process of cleaning the used denitration catalyst. The method comprises immersing the used denitration catalyst mainly composed of titanium oxide and having been used in exhaust gas containing mercury in a cleaning liquid, and stirring the cleaning liquid to dissolve and remove catalyst poisons including the mercury from the used denitration catalyst, wherein a waste gas generated in the step of stirring the cleaning liquid is conducted to a flue having a mercury removal device so as to remove the mercury, and then vented to the atmosphere.
    Type: Application
    Filed: December 17, 2010
    Publication date: October 25, 2012
    Inventors: Seiji Ikemoto, Yasuyoshi Kato, Keiichiro Kai
  • Publication number: 20120213683
    Abstract: Provided is a method capable of removing a low concentration of amines contained in an exhaust gas that is discharged from a CO2 recovery process, at low temperature with high efficiency. A method of treating an exhaust gas containing carbon dioxide, the method including absorbing and removing CO2 by bringing an exhaust gas containing carbon dioxide (CO2) and nitrogen oxides, into contact with a CO2 absorbent liquid containing amines, subsequently bringing the resultant into contact with a catalyst comprising titanium oxide and an oxide of vanadium (V), or from titanium oxide, an oxide of vanadium (V) and an oxide of molybdenum (Mo) or tungsten (W), at a temperature of 130° C. to 250° C., and thereby oxidizing and removing the amines.
    Type: Application
    Filed: August 2, 2010
    Publication date: August 23, 2012
    Inventors: Yasuyoshi Kato, Masatoshi Fujisawa
  • Patent number: 8202482
    Abstract: An apparatus for removing of traces of toxic substances from exhaust gas, comprising, disposed in sequence from the upstream side in a flow channel of exhaust gas emitted from combustion equipment, a denitration unit including a denitration catalyst layer capable of removing nitrogen oxides from the exhaust gas and capable of oxidizing metallic mercury; an air preheater adapted for heat exchange between air for combustion in the combustion equipment and the exhaust gas; a dust removal unit having a bag filter containing a catalyst for metallic mercury oxidation; and a desulfurization unit for removing sulfur oxide from the exhaust gas. The bag filter may be disposed in advance of the desulfurization unit. Thus, there can be provided an apparatus for removing of traces of toxic substances from exhaust gas that is stable over a prolonged period of time and is highly reliable; and provided a method of operating the same.
    Type: Grant
    Filed: July 26, 2006
    Date of Patent: June 19, 2012
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yoshinori Nagai, Toshio Katsube, Isato Morita, Hirofumi Kikkawa, Yasuyoshi Kato
  • Publication number: 20110268638
    Abstract: A method for removing mercury in a combustion exhaust gas includes injecting ammonia or urea as a reducing agent into a combustion exhaust gas containing nitrogen oxides, sulfur dioxide, metallic mercury, and hydrogen halides, and then introducing the combustion exhaust gas to a denitration apparatus filled with a denitration catalyst to cause a denitration reaction and oxidize the metallic mercury to produce mercury halide; and introducing the combustion exhaust gas through an air preheater and an electric dust collector to a wet desulfurization apparatus, thereby removing sulfur dioxides and the mercury halide, wherein the ammonia concentration of the combustion exhaust gas at an exit of the denitration apparatus is maintained at 5 ppm or higher, and the mercury halide is adsorbed or precipitated onto combustion ash and collected by the electric dust collector to discharge the mercury halide out of a system.
    Type: Application
    Filed: December 13, 2010
    Publication date: November 3, 2011
    Applicant: BABCOCK-HITACH KABUSHIKI KAISHA
    Inventors: Yasuyoshi Kato, Keiichiro Kai, Seiji Ikemoto
  • Publication number: 20110189069
    Abstract: The invention realizes a catalyst which is hardly deteriorated even when volatile catalyst-poisoning compounds such as P and As are accumulated and which can reduce the rate of oxidation of SO2 to a level as low as a fraction of that of the catalyst in the prior art, and provides an exhaust gas purification catalyst which can maintain a high activity and a low rate of oxidation of SO2 for a long time even with any diversified coal, a method of producing the same, and an exhaust gas purification method using the same. Disclosed is an exhaust gas purification catalyst having a composition comprising oxides of titanium (Ti), molybdenum (Mo) and/or tungsten (W), vanadium (V) and bismuth (Bi), wherein the atomic ratio of Ti:(Mo and/or W):V is 75 to 98.9:1 to 0.1 to 10 and the atomic ratio of Bi/(Mo and/or W) is 0.1 to 0.8.
    Type: Application
    Filed: April 14, 2011
    Publication date: August 4, 2011
    Inventors: Yasuyoshi KATO, Keiichiro KAI, Naomi IMADA
  • Publication number: 20110183839
    Abstract: Provided is a silver-supported alumina catalyst for reducing nitrogen oxides using ethanol, which has the drawbacks of the conventional silver-supported alumina catalysts improved, has high performance, is not likely to deteriorate over time, and has excellent initial performance and durability. A catalyst for purifying nitrogen oxides, which purifies nitrogen oxides in exhaust gas using an alcohol as a reducing agent, and contains alumina, aluminum sulfate and silver as main components.
    Type: Application
    Filed: July 29, 2009
    Publication date: July 28, 2011
    Inventors: Masatoshi Fujisawa, Yasuyoshi Kato
  • Publication number: 20110165043
    Abstract: Provided are a catalyst for removing mercury metal, which has high activity for a long time even in an exhaust gas containing SO2, and a method for oxidizing mercury metal using the catalyst. A method for purifying exhaust gas, including bringing an exhaust gas containing mercury metal into contact with a catalyst containing titanium oxide as a first component and a sulfate or phosphate of nickel (Ni), manganese (Mn) or vanadium as a second component, at a temperature of from 100° C. to 200° C., and thereby oxidizing the mercury metal.
    Type: Application
    Filed: July 29, 2009
    Publication date: July 7, 2011
    Inventor: Yasuyoshi Kato
  • Publication number: 20110116999
    Abstract: An exhaust gas purification catalyst is provided which contains titanium oxide as a main component and an oxide of one element or two or more elements selected from the group consisting of tungsten (W), molybdenum (Mo), and vanadium (V) as an active component, wherein the exhaust gas purification catalyst contains phosphoric acid or a water soluble phosphoric acid compound so that the atomic ratio of phosphorus (P) to a catalytically active component represented by the following formula is more than 0 and 1.0 or less; P/catalytically active component (atomic ratio)=number of moles of P/(number of moles of W+number of moles of Mo+number of moles of V).
    Type: Application
    Filed: March 25, 2009
    Publication date: May 19, 2011
    Inventors: Yasuyoshi Kato, Naomi Imada, Keiichiro Kai
  • Publication number: 20110070140
    Abstract: A nitrogen oxide removing catalyst has a porous material having fine holes with controlled diameters and a catalyst having an active ingredient supported in the fine holes are used. In one instance, the diameter of the plurality of fine holes is within a range of 8-9 ?. The fine hole diameter is preferably from 8-9 ? when the diameter is measured in a gas adsorption method in which fine holes with diameters of 3.4-14 ? can be measured. The fine hole diameter is also preferably from 8-9 ? when the fine hole diameter is calculated from a crystal structure. In another instance, the porous material is mesoporous silica. The primary particle diameter of the mesoporous silica is preferably within a range of 150-300 nm. The nitrogen oxide removing catalyst having superior durability and a method of removing nitrogen oxides are also provided.
    Type: Application
    Filed: November 23, 2010
    Publication date: March 24, 2011
    Applicant: BABCOCK-HITACHI K.K.
    Inventors: Noriko YOSHIDA, Hidehiro IIZUKA, Yasuyoshi KATO, Yoshinori NAGAI, Toshiaki ARATO
  • Patent number: 7842644
    Abstract: A catalyst is provided having higher mercury oxidation performance than a conventional catalyst without increasing catalyst quantity or enhancing SO2 oxidation performance and constitutes an oxidation catalyst for metal mercury, which contains a molybdenum and vanadium complex oxide, for example, MoV2O8, as a main component having a catalytic activity and is formed by placing the molybdenum and vanadium complex oxide in layers only on the surface of a plate-like or honeycomb-like porous carrier. The porous carrier contains Ti and W and has a function of an NOx removal catalyst as a whole.
    Type: Grant
    Filed: September 21, 2007
    Date of Patent: November 30, 2010
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Keiichiro Kai, Yasuyoshi Kato
  • Patent number: 7824635
    Abstract: A particulate material removing filter for exhaust gas from a diesel engine is provided. The particulate material removing filter is formed by laminating metal laths having an oxidation catalyst layer containing a noble metal that oxidizes nitrogen oxide in exhaust gas into nitrogen dioxide. The metal laths are laminated to form a laminate in such a manner that the drawing direction of the metal lath processing differs by 90 degrees with each other.
    Type: Grant
    Filed: November 24, 2004
    Date of Patent: November 2, 2010
    Assignee: Babcock-Hitachi Kabushiki Kaisha
    Inventors: Yasuyoshi Kato, Eiji Miyamoto, Masatoshi Fujisawa, Naomi Imada, Hiroshi Ishizaka, Kazuki Kobayashi, Takeshi Hirota
  • Publication number: 20100183492
    Abstract: To overcome the problem of a conventional catalyst and to provide an exhaust gas purifying catalyst that meets the requirement concerning Hg oxidation activity and SO2 oxidation activity; i.e., an exhaust gas purifying catalyst which specifically reduces percent SO2 oxidation, while maintaining percent Hg oxidation at a high level. The invention provides an exhaust gas purifying catalyst which comprises a composition containing oxides of (i) titanium (Ti), (ii) molybdenum (Mo) and/or tungsten (W), (iii) vanadium (V), and (iv) phosphorus (P), wherein the catalyst contains Ti, Mo and/or W, and V in atomic proportions of 85 to 97.5:2 to 10:0.5 to 10, and has an atomic ratio of P/(sum of V and Mo and/or W) of 0.5 to 1.
    Type: Application
    Filed: September 7, 2007
    Publication date: July 22, 2010
    Applicant: BABCOCK-HITACHI KABUSHIKI KAISHA
    Inventors: Yasuyoshi Kato, Keiichiro Kai, Naomi Imada
  • Publication number: 20100093517
    Abstract: [Problem] Provided is a method for regenerating a catalyst, the method decreasing the SO2 oxidation rate, which has been increased by Fe and V compounds, of a spent denitration catalyst to an extremely low level, and improves the oxidation activity of the catalyst for metal mercury by the regeneration treatment. [Solving Means] A method for regenerating a catalyst, including steps of immersing a spent denitration catalyst composed mainly of titanium oxide in (a) a mixed aqueous solution containing phosphate ions and oxo-acid ions of one or more elements selected from vanadium (V), molybdenum (Mo), and tungsten (W), (b) a heteropoly acid compound aqueous solution containing phosphorus and one or more elements selected from V, M, and W, or (c) a mixed aqueous solution containing a phosphate compound and a vanadyl compound, and then drying the catalyst.
    Type: Application
    Filed: June 26, 2008
    Publication date: April 15, 2010
    Inventor: Yasuyoshi Kato