Abstract: Swaging a suspension base plate to an actuator arm for a hard disk drive. A portion of material adjacent to a hole in the actuator arm is removed to create an opening to receive material. A flange of the suspension base plate is inserted into the hole in the actuator arm. The suspension base plate is swaged to the actuator arm, wherein the swaging causes material from the suspension base plate to flow into the opening.

Abstract: A disk drive suspension assembly includes a load beam, a first hinge arm, a second hinge arm, a base plate, and a flexure that includes a head mounting surface. The base plate has a first base plate layer that includes a first base plate side and an opposing second base plate side. The first base plate side has a main base plate surface and a recessed base plate surface parallel to and offset from the main base plate surface. A first hinge arm is attached to the main base plate surface. A second hinge arm is attached to the recessed base plate surface. The first and second hinge arms are attached to the load beam. The base plate has a first thickness at the main base plate surface and a second thickness at the recessed base plate surface that is the same as the first thickness.

Abstract: A flexure for supporting a head in a disk drive includes a tongue including a head mounting surface for attaching the head. The flexure further includes a first arm on a first side of the tongue. The first arm includes a structural material and has a first cross-sectional area in a plane perpendicular to the head mounting surface. The first cross-sectional area has a first centroid. The flexure further includes a second arm on the first side of the tongue. The second arm includes a conductive material layer. The second arm has a second cross-sectional area in the plane perpendicular to the head mounting surface. The second cross-sectional area has a second centroid. The second centroid is not offset from the first centroid by more than 10 microns in a direction perpendicular to the head mounting surface.

Abstract: A flexure is provided for a HGA suspension. The flexure includes a metal base layer, a trace layer, and a dielectric layer disposed between the trace and base layers. The metal base layer includes a heat sink portion. The trace layer includes a plurality of conductive traces, each conductive trace having a curved section that terminates in a trace termination pad. The dielectric layer includes a portion that underlies the trace termination pads and overlies the heat sink portion. The base layer and the dielectric layer each also include a window. The curved section of each conductive trace extends over the window of the base layer. The curved section of each conductive trace may at least partially extend over the window of the dielectric layer.

Abstract: A head suspension for a head/gimbal assembly comprises a flexure attached to a load beam. The load beam includes a lifter tab configured to engage a lifting surface of a load/unload ramp. The flexure includes a limiter tab, extending from a trailing edge thereof, that is configured to engage with a gimbal-limiting surface of the load/unload ramp. The limiter tab comprises a metallic base layer, a metallic stiffening layer, and a non-metallic intermediate layer disposed between the base and stiffening layers. The stiffening layer can include both conductive traces that terminate with a set of bonding pads and an appendage that extends along a length of the limiter tab. The appendage portion of the stiffening layer serves to increase the thickness of the limiter tab to increase the stiffness of the limiter tab.

Abstract: Mounts for securing magnetic disk drive head suspensions to actuator arms. The mounts include structures that snap onto the actuator arm to provide a secure friction fit engagement. The mounts can be efficiently removed to permit rework of the suspension and head components.

Abstract: A baseplate for swaging a head suspension to an actuator arm includes a flange with an opening having a back bore diameter and a boss tower extending from the flange and having an outer diameter. The back bore diameter is less than or equal to about 105% of the outer diameter and greater than or equal to about 90% of the outer diameter.

Abstract: A head suspension for a reverse flow disk drive. The head suspension includes a load beam having a mounting region at a proximal end, a rigid region at a distal end and a spring region between the mounting region and the rigid region. A flexure is mounted on the distal end of the rigid region. A slider is mounted on the flexure. The slider has a proximal end closest to the proximal end of the load beam, wherein the spring region, the rigid region, the flexure and the slider comprise an active portion. One or more read/write heads are located on the proximal end of the slider. A plurality of electrical traces extend along the head suspension to the proximal end of the slider. At least one airflow attenuator is provided that creates a region of reduced airflow velocity proximate at least a portion of the active portion. An actuator assembly and to a reverse flow disk drive are also disclosed.

Abstract: A baseplate for swaging a disk drive head suspension to an arm having a thickness and a neutral axis. The baseplate includes a boss tower having an outer diameter high point configured to be located within about ±6% of the arm thickness from the neutral axis when swaged to an arm.

Abstract: A baseplate for swaging a disk drive head suspension to an arm having a thickness and a neutral axis. The baseplate includes a boss tower having an outer diameter high point configured to be located within about ±6% of the arm thickness from the neutral axis when swaged to an arm.

Abstract: A head suspension or head suspension component article configured for solder ball bonding of a head slider to electrical traces on article. The article including electrical traces formed from electrically conductive material with the electrical traces having a bonding region adapted for electrical bonding to a head slider. Also included is a support structure providing support for at least portions of the electrical traces and including a head slider mounting region adapted to receive the head slider. This structure is configured to mechanically and thermally isolate the bonding region of the electrical traces from the head slider mounting region to reduce mechanical and thermal effects of a solder ball bonding process on the article during solder ball bonding of the head slider to the electrical traces. The support structure may be reduced at or around the bonding region, or the conductive material may be increased to dissipate more heat.

Abstract: A shock limiter system for a head suspension configured to engage with an external structure in a rigid disk drive. The head suspension has a flexure with a head slider oriented in a first direction over a disk surface. The head suspension includes a load beam having a mounting region, a rigid region and a spring region located between the mounting region and rigid region. The rigid region and the flexure define a distal region of the head suspension. The shock limiter system comprises a shock limiter extending from the distal region in a second direction generally opposite the first direction. The shock limiter is positioned on the distal region to engage with the external structure to limit movement of the head suspension away from the disk surface during a shock event.