Patents by Inventor Yongan Xu

Yongan Xu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10573528
    Abstract: First lithography and etching are carried out on a semiconductor structure to provide a first intermediate semiconductor structure having a first set of surface features corresponding to a first portion of desired fin formation mandrels. Second lithography and etching are carried out on the first intermediate structure, using a second mask, to provide a second intermediate semiconductor structure having a second set of surface features corresponding to a second portion of the mandrels. The second set of surface features are unequally spaced from the first set of surface features and/or the features have different pitch. The fin formation mandrels are formed in the second intermediate semiconductor structure using the first and second sets of surface features; spacer material is deposited over the mandrels and is etched back to form a third intermediate semiconductor structure having a fin pattern. Etching is carried out on same to produce the fin pattern.
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: February 25, 2020
    Assignee: Tessera, Inc.
    Inventors: Fee Li Lie, Dongbing Shao, Robert Wong, Yongan Xu
  • Patent number: 10573520
    Abstract: A method for fabricating a semiconductor device integrating a multiple patterning scheme includes forming a plurality of mandrels from a base structure, forming a plurality of non-mandrels including a hard mask material having an etch property substantially similar to that of the plurality of mandrels, forming photo-sensitive material or a memorization layer over the plurality of mandrels and the plurality of non-mandrels, and applying an exposure scheme to the photo-sensitive material or the memorization layer to create at least one mandrel cut pattern and at least one non-mandrel cut pattern.
    Type: Grant
    Filed: June 12, 2018
    Date of Patent: February 25, 2020
    Assignee: International Business Machines Corporation
    Inventors: Hsueh-Chung Chen, Yongan Xu, Lawrence A. Clevenger, Yann Mignot, Cornelius Brown Peethala
  • Publication number: 20200058585
    Abstract: A method for manufacturing a semiconductor device includes forming a first interconnect level having a conductive metal layer formed in a first dielectric layer. In the method, a cap layer is formed on the first interconnect level, and a second interconnect level including a second dielectric layer is formed on the cap layer. The method also includes forming a third interconnect level including a third dielectric layer on the second interconnect level. An opening is formed through the second and third interconnect levels and over the conductive metal layer. Sides of the opening are lined with a spacer material, and a portion of the cap layer at a bottom of the opening is removed from a top surface of the conductive metal layer. The spacer material is removed from the opening, and a conductive material layer is deposited in the opening on the conductive metal layer.
    Type: Application
    Filed: August 17, 2018
    Publication date: February 20, 2020
    Inventors: Yongan Xu, Junli Wang, Yann Mignot, Joe Lee
  • Patent number: 10559467
    Abstract: Selective gas etching for self-aligned pattern transfer uses a first block and a separate second block formed in a sacrificial layer to transfer critical dimensions to a desired final layer using a selective gas etching process. The first block is a first hardmask material that can be plasma etched using a first gas, and the second block is a second hardmask material that can be plasma etched using a second gas separate from the first gas. The first hardmask material is not plasma etched using the second gas, and the second hardmask material is not plasma etched using the first gas.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: February 11, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES COPORATION
    Inventors: John Christopher Arnold, Sean D. Burns, Yann Alain Marcel Mignot, Yongan Xu
  • Patent number: 10551742
    Abstract: An EUV lithographic structure and methods according to embodiments of the invention includes an EUV photosensitive resist layer disposed directly on an oxide hardmask layer, wherein the oxide hardmask layer is doped with dopant ions to form a doped oxide hardmask layer so as to improve adhesion between the EUV lithographic structure and the oxide hardmask. The EUV lithographic structure is free of a separate adhesion layer.
    Type: Grant
    Filed: December 20, 2017
    Date of Patent: February 4, 2020
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Yongan Xu, Jing Guo, Ekmini A. De Silva, Oleg Gluschenkov
  • Publication number: 20200004155
    Abstract: Disclosed are embodiments of a multi-layer stack and photolithography methods and systems that employ such a stack. The disclosed multi-layer stacks include a photoresist layer on an underlayer. The photoresist layer and underlayer are made of different materials, which are selected so that valence and conduction band offsets between the underlayer and photoresist layer create an effective electric field (i.e., so that the stack is “self-biased”). When areas of the photoresist layer are exposed to radiation during photolithography and the radiation passes through photoresist layer and excites electrons in the underlayer, this effective electric field facilitates movement of the radiation-excited electrons from the underlayer into the radiation-exposed areas of the photoresist layer in a direction normal to the interface between the underlayer and the photoresist layer.
    Type: Application
    Filed: June 29, 2018
    Publication date: January 2, 2020
    Applicant: GLOBALFOUNDRIES INC.
    Inventors: Yong Liang, Lei Sun, Yongan Xu, Craig D. Higgins
  • Publication number: 20190391481
    Abstract: A method of removing layers of an extreme ultraviolet (EUV) pattern stack is provided. The method includes forming one or more resist templates on an upper hardmask layer. The method further includes exposing portions of the surface of the upper hardmask layer to a dry etch process to produce modified and activated surfaces. The method further includes etching the modified and activated surfaces to expose an underlying organic planarization layer.
    Type: Application
    Filed: June 22, 2018
    Publication date: December 26, 2019
    Inventors: Yongan Xu, Zhenxing Bi, Yann Mignot, Nelson Felix, Ekmini A. De Silva
  • Publication number: 20190378718
    Abstract: A method for fabricating a semiconductor device integrating a multiple patterning scheme includes forming a plurality of mandrels from a base structure, forming a plurality of non-mandrels including a hard mask material having an etch property substantially similar to that of the plurality of mandrels, forming photo-sensitive material or a memorization layer over the plurality of mandrels and the plurality of non-mandrels, and applying an exposure scheme to the photo-sensitive material or the memorization layer to create at least one mandrel cut pattern and at least one non-mandrel cut pattern.
    Type: Application
    Filed: June 12, 2018
    Publication date: December 12, 2019
    Inventors: Hsueh-Chung Chen, Yongan Xu, Lawrence A. Clevenger, Yann Mignot, Cornelius Brown Peethala
  • Publication number: 20190348281
    Abstract: A device and a method for forming the device is contemplated. The device and method include patterning a hardmask formed over a substrate. The hardmask is modified by raising an annealing temperature of the hardmask from a first annealing temperature to a second annealing temperature using ion implantation. The hardmask is annealed with a laser beam using a process temperature between the first annealing temperature and the second annealing temperature.
    Type: Application
    Filed: May 9, 2018
    Publication date: November 14, 2019
    Inventors: Yongan Xu, Yann Mignot, John C. Arnold, Oleg Gluschenkov
  • Publication number: 20190348292
    Abstract: A method is presented for transferring patterns to underlying films in patterning stacks. The method includes forming a lithographic stack over a hard mask stack, forming a photoresist layer over the lithographic stack, depositing a conductive cap over the photoresist layer, depositing an organic gap filling material over the conductive cap, and recessing the organic gap filling material to expose top surfaces of the conductive cap. The method further includes etching the exposed top surfaces of the conductive cap to expose top surfaces of the photoresist layer, removing the photoresist layer such that conductive cap sections remain over the lithographic stack, and forming trenches into the lithographic stack and the hard mask stack by using the conductive cap sections as a mask.
    Type: Application
    Filed: May 10, 2018
    Publication date: November 14, 2019
    Inventors: Ashim Dutta, Yongan Xu, Ekmini A. De Silva
  • Publication number: 20190341444
    Abstract: Techniques for generating enhanced inductors and other electronic devices are presented. A device generator component (DGC) performs directed-self assembly (DSA) co-polymer deposition on a circular guide pattern formed in low-k dielectric film, and DSA annealing to form two polymers in the form of alternating concentric rings; performs a loop cut in the concentric rings to form concentric segments; fills the cut portion with insulator material; selectively removes first polymer, fills the space with low-k dielectric, and planarizes the surface; selectively removes the second polymer, fills the space with conductive material, and planarizes the surface; deposits low-k film on top of the concentric segments and insulator material that filled the loop cut portion; forms vias in the low-k film, wherein each via spans from an end of one segment to an end of another segment; and fills vias with conductive material to form conductive connectors to form substantially spiral conductive structure.
    Type: Application
    Filed: June 28, 2019
    Publication date: November 7, 2019
    Inventors: Peng Xu, Kangguo Cheng, Xuefeng Liu, Chi-Chun Liu, Yongan Xu
  • Publication number: 20190318928
    Abstract: A method for providing an etch mask for microelectronic processing that includes forming a material stack on a surface to be etched, wherein the material stack of at least a first material layer atop the surface to be etched for a base mandrel layer, and a second material layer atop the first material layer to provide a cap mandrel layer. If a following step, the material stack may be patterned and etched to provide double mandrel structures each including said base mandrel layer and said cap mandrel layer. A sidewall spacer is formed on sidewalls of the double mandrel structures.
    Type: Application
    Filed: April 12, 2018
    Publication date: October 17, 2019
    Inventors: Yann Mignot, Yongan Xu
  • Publication number: 20190309410
    Abstract: A method of forming a semiconductor structure includes, in a radio frequency (RF) deposition chamber, depositing a titanium film using physical vapor deposition and forming a graded hard mask film by reactive sputtering the titanium film with nitrogen in the RF deposition chamber. The graded hard mask film is a titanium nitride film with a graded vertical concentration of nitrogen. The method may further include, during deposition of the titanium film and during formation of the graded hard mask film, modulating one or more parameters of the RF deposition chamber, such as modulating an auto capacitance tuner (ACT) current, modulating the RF power, and modulating the pressure of the RF deposition chamber.
    Type: Application
    Filed: April 9, 2018
    Publication date: October 10, 2019
    Inventors: Ekmini Anuja De Silva, Yongan Xu, Abraham Arceo de la Pena, Chih-Chao Yang
  • Patent number: 10431646
    Abstract: Techniques for generating enhanced inductors and other electronic devices are presented. A device generator component (DGC) performs directed-self assembly (DSA) co-polymer deposition on a circular guide pattern formed in low-k dielectric film, and DSA annealing to form two polymers in the form of alternating concentric rings; performs a loop cut in the concentric rings to form concentric segments; fills the cut portion with insulator material; selectively removes first polymer, fills the space with low-k dielectric, and planarizes the surface; selectively removes the second polymer, fills the space with conductive material, and planarizes the surface; deposits low-k film on top of the concentric segments and insulator material that filled the loop cut portion; forms vias in the low-k film, wherein each via spans from an end of one segment to an end of another segment; and fills vias with conductive material to form conductive connectors to form substantially spiral conductive structure.
    Type: Grant
    Filed: March 5, 2018
    Date of Patent: October 1, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Peng Xu, Kangguo Cheng, Xuefeng Liu, Chi-Chun Liu, Yongan Xu
  • Publication number: 20190273127
    Abstract: Techniques for generating enhanced inductors and other electronic devices are presented. A device generator component (DGC) performs directed-self assembly (DSA) co-polymer deposition on a circular guide pattern formed in low-k dielectric film, and DSA annealing to form two polymers in the form of alternating concentric rings; performs a loop cut in the concentric rings to form concentric segments; fills the cut portion with insulator material; selectively removes first polymer, fills the space with low-k dielectric, and planarizes the surface; selectively removes the second polymer, fills the space with conductive material, and planarizes the surface; deposits low-k film on top of the concentric segments and insulator material that filled the loop cut portion; forms vias in the low-k film, wherein each via spans from an end of one segment to an end of another segment; and fills vias with conductive material to form conductive connectors to form substantially spiral conductive structure.
    Type: Application
    Filed: March 5, 2018
    Publication date: September 5, 2019
    Inventors: Peng Xu, Kangguo Cheng, Xuefeng Liu, Chi-Chun Liu, Yongan Xu
  • Patent number: 10396179
    Abstract: A method of forming a vertical transport field effect transistors with uniform bottom spacer thickness, including, forming a plurality of vertical fins on a substrate, forming a protective liner layer on the plurality of vertical fins, forming a sacrificial liner on the protective liner layer, forming a spacer liner on a portion of the sacrificial liner, wherein at least a top surface of the sacrificial liner on each of the vertical fins is exposed, converting the exposed portion of the sacrificial liner on each of the vertical fins to a conversion cap, and removing the conversion cap from each of the vertical fins to expose an upper portion of each vertical fin.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: August 27, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Xuefeng Liu, Peng Xu, Yongan Xu
  • Patent number: 10361285
    Abstract: A method of forming a vertical transport field effect transistors with uniform bottom spacer thickness, including, forming a plurality of vertical fins on a substrate, forming a protective liner layer on the plurality of vertical fins, forming a sacrificial liner on the protective liner layer, forming a spacer liner on a portion of the sacrificial liner, wherein at least a top surface of the sacrificial liner on each of the vertical fins is exposed, converting the exposed portion of the sacrificial liner on each of the vertical fins to a conversion cap, and removing the conversion cap from each of the vertical fins to expose an upper portion of each vertical fin.
    Type: Grant
    Filed: April 9, 2018
    Date of Patent: July 23, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Kangguo Cheng, Xuefeng Liu, Peng Xu, Yongan Xu
  • Patent number: 10354885
    Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a hard masks for sidewall image transfer (SIT) block patterning. The method includes forming a first hard mask on a substrate. Spacers are formed on the first hard mask, and a second hard mask is formed over the spacers. The second hard mask and a portion of the first hard mask are concurrently removed by the same hard mask removal process to expose a surface of the substrate. After concurrently removing the second hard mask and portions of the first hard mask, the heights of the spacers are substantially equal.
    Type: Grant
    Filed: February 15, 2018
    Date of Patent: July 16, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Ekmini A. De Silva, Isabel C. Estrada-Raygoza, Yann A. M. Mignot, Indira P. V. Seshadri, Yongan Xu
  • Patent number: 10340179
    Abstract: A method of forming an interconnect element includes forming a trench in a dielectric material. The trench has a width equal to twice a natural pitch of a block copolymer. The block copolymer includes a first polymer and a second polymer. The method includes filling the trench with the block copolymer.
    Type: Grant
    Filed: September 13, 2017
    Date of Patent: July 2, 2019
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Cheng Chi, Kafai Lai, Chi-Chun Liu, Yongan Xu
  • Publication number: 20190187565
    Abstract: An EUV lithographic structure and methods according to embodiments of the invention includes an EUV photosensitive resist layer disposed directly on an oxide hardmask layer, wherein the oxide hardmask layer is doped with dopant ions to form a doped oxide hardmask layer so as to improve adhesion between the EUV lithographic structure and the oxide hardmask. The EUV lithographic structure is free of a separate adhesion layer.
    Type: Application
    Filed: December 20, 2017
    Publication date: June 20, 2019
    Inventors: Yongan Xu, Jing Guo, Ekmini A. De Silva, Oleg Gluschenkov