Patents by Inventor Yorimichi Dairoku

Yorimichi Dairoku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10099254
    Abstract: A particulate water absorbent resin is obtained by polymerizing an unsaturated monomer so as to form a cross-linked polymer hydrogel and drying and pulverizing the cross-linked polymer hydrogel, and plural classification steps different from each other are carried out so as to remove fine powder. In this manner, the present invention provides the method for classification of particulate water absorbent resin which method allows particulate water absorbent resin having a desired particle diameter range to be efficiently obtained at low cost while securing the high productivity even in case where a larger production equipment is used.
    Type: Grant
    Filed: March 24, 2008
    Date of Patent: October 16, 2018
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Kazumasa Konishi, Kenji Kadonaga, Yorimichi Dairoku, Shinichi Fujino
  • Patent number: 10029027
    Abstract: A water-absorbing resin composition including 100 parts by weight of water-absorbing resin particles and 0.01 to 1 part by weight of additive particles, wherein a percent by weight of the additive particles, (x [%]), based on 100% by weight of the water-absorbing resin particles in the composition, and weight ratio of free additive particles, (y), relative to the percent by weight, (x [%]), satisfy the following formula: 0.04(x)0.1?y?0.2(x)0.5.
    Type: Grant
    Filed: March 18, 2014
    Date of Patent: July 24, 2018
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Takahiro Kitano, Yorimichi Dairoku, Sumio Okuda, Kozo Nogi, Motohiro Imura
  • Patent number: 9175143
    Abstract: A production of a water-absorbent resin by which a particle diameter of the water-absorbent resin can be controlled simply and conveniently, and a content of fine powder can be decreased, without necessity of change of raw materials or expensive facility investment is to be provided. The method is a continuous production method of a polyacrylic acid (salt)-based water-absorbent resin, comprising a polymerization step of an aqueous solution containing acrylic acid (salt), a drying step of the resultant hydrogel-like polymer, a pulverization step of the dried substance, a classification step of the pulverized substance, and optionally a surface cross-linking step of the classified substance, wherein (a) the drying step and the pulverization step are connected via a storage step and a transportation step; and (b) a time of holding the dried substance from a time of completing the drying step to a time of starting the pulverization step is set at 3 minutes or longer.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: November 3, 2015
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Toshihiro Takaai, Shinichi Fujino, Satoshi Matsumoto
  • Patent number: 8809475
    Abstract: A production method for a water-absorbent resin, comprising a polymerization step for obtaining hydrogel by subjecting a monomer aqueous solution to a polymerization reaction, and a drying step for drying the hydrogel, wherein drying in the drying step is performed using a continuous through-flow belt-type drying machine, the solid content of the hydrogel supplied to the drying step is 35% by weight or more, and thickness variation rate (1) represented by the following EXPRESSION 1 of the hydrogel loaded onto through-flow belt in the continuous through-flow belt, is 1.05 to 5: [MATH. 1] Thickness variation rate (1)=(Maximum thickness of hydrogel in a width direction of the through-flow belt)/(Average thickness of hydrogel in a width direction of the through-flow belt).
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: August 19, 2014
    Assignee: Nippon Shokubai, Co., Ltd.
    Inventors: Koji Matsumoto, Kozo Nogi, Shinichi Fujino, Yorimichi Dairoku, Kunihiko Ishizaki
  • Publication number: 20140197360
    Abstract: A method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, provided is a water-absorbing resin composition, which is capable of stably exerting high-level property. The problems can be solved by a water-absorbing resin composition, where the addition amount of additive particles and amount of free additive particles satisfies a predetermined relation.
    Type: Application
    Filed: March 18, 2014
    Publication date: July 17, 2014
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Takahiro KITANO, Yorimichi DAIROKU, Sumio OKUDA, Kozo NOGI, Motohiro IMURA
  • Patent number: 8765857
    Abstract: A particulate water retaining material for cultivating plant comprising (A) a carboxyl group-containing water-insoluble water absorbent resin and (B) a polyvalent metal compound, by having the compound (B) deposited on the rerin (A), it is made possible to possess an outstanding water absorbing property without impairing the growth of a plant.
    Type: Grant
    Filed: December 6, 2004
    Date of Patent: July 1, 2014
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Hirotama Fujimaru, Yorimichi Dairoku, Kunihiko Ishizaki, Yoshifumi Adachi, Nobuyuki Harada
  • Patent number: 8703859
    Abstract: The present invention provides a method for being capable of sufficiently exerting property improvement effect by the addition of additive particles other than water-absorbing resin to water-absorbing resin particles. The problems can be solved by using additive particles having over cohesive particles in an amount equal to or less than a predetermined amount, or by using the additive particles by crushing or classifying in advance, before mixing with water-absorbing resin particles. Alternatively, the problem can be solved by subjecting a mixture of the water-absorbing resin particles and the additive particles to pneumatic transportation processing, in particular, in a heated state, after mixing or at the same time as mixing. Further, the present invention provides a water-absorbing resin composition, which is capable of stably exerting high-level property.
    Type: Grant
    Filed: March 20, 2007
    Date of Patent: April 22, 2014
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Takahiro Kitano, Yorimichi Dairoku, Sumio Okuda, Kozo Nogi, Motohiro Imura
  • Patent number: 8519212
    Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.
    Type: Grant
    Filed: May 11, 2010
    Date of Patent: August 27, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Takashi Azumi, Kunihiko Ishizaki
  • Patent number: 8513364
    Abstract: A production method of a water-absorbent resin includes the steps of: obtaining a hydrogel by supplying monomer liquid to a reaction device so that the monomer liquid is polymerized; and detaching the hydrogel from the reaction device, wherein the reaction device's surface in contact with the monomer liquid at a position where polymerization occurs is made of a fluororesin having a melt viscosity of less than 1×108 poise at 380° C. On this account, it is possible to obtain a water-absorbent resin having less amounts of an extractable content with high productivity and it is possible to carry out continuous production for an extended period of time.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: August 20, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Masazumi Sasabe, Sumio Okuda, Yorimichi Dairoku, Shuji Kanzaki, Yoshihiro Kita, Motohiro Imura
  • Patent number: 8497226
    Abstract: An object of the present invention is to provide a water absorbent having excellent gel properties and showing excellent properties when used in a water-absorbing material of a sanitary/hygienic material such as paper diaper. Moreover, another object of the present invention is to provide a water absorbent which is safe and excellent in liquid permeability, and in which an amount of liquid permeability improver for improving the liquid permeability is reduced. The water absorbent is made from a water-absorbing resin prepared by a specific polymerization method and having a high degree of cross-linking, a high liquid holding property and a high gel strength (its swelling pressure of gel layer of is 35 kdyne/cm2 or more). This water absorbent is further processed to have a particular particle size distribution (95 wt % or more of its particles are less than 850ƒÊm but not less than 106ƒÊm, and logarithmic standard deviation (ƒĐƒÄ) is in a range of 0.25 to 0.
    Type: Grant
    Filed: August 13, 2010
    Date of Patent: July 30, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kazushi Torii, Hirofumi Shibata, Taku Iwamura, Yoshio Irie, Yorimichi Dairoku, Yoshiro Mitsukami, Sayaka Machida
  • Patent number: 8481664
    Abstract: As a characteristic that had not been known conventionally at all, “permeability potential under pressure (PPUP)” of a particulate water absorbing agent is regulated, and further, “range of particle size distribution” and “coloring” are concomitantly regulated. The present invention is directed to a particulate water absorbing agent having the following (a) to (c): (a) permeability potential under pressure (PPUP) being 50 to 100%; (b) yellowness index (YI) being 0 to 10, and rate of change of yellowness index (?YI) being 100 to 150% following a coloring acceleration test for 14 days at 70±1° C. and the relative humidity of 95±1%; and (c) particles of smaller than 150 ?m specified by standard sieve classification accounting for 0 to 5% by weight, weight average particle diameter (D50) being 200 to 550 ?m, and logarithmic standard deviation (??) of particle size distribution being 0.20 to 0.40.
    Type: Grant
    Filed: April 11, 2006
    Date of Patent: July 9, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Hirotama Fujimaru, Kunihiko Ishizaki
  • Patent number: 8436090
    Abstract: A method for the production of a water-absorbing resin is to be provided which permits enhancement and stabilization of property, for example, liquid permeability, of a water-absorbing resin by a simple and convenient method without requiring change of raw materials or expensive facility investment. The method comprises a polymerization step for polymerizing an aqueous solution of acrylic acid (or salt thereof) to obtain a hydrogel cross-linked polymer; a drying step for drying the hydrogel cross-linked polymer to obtain a water-absorbing resin powder; a classification step for classifying the water-absorbing resin powder; and a surface cross-linking step for surface cross-linking the water-absorbing resin powder before or after the classification step, wherein electricity is eliminated in the classification step.
    Type: Grant
    Filed: September 11, 2009
    Date of Patent: May 7, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kozo Nogi, Syuji Kanzaki, Kunihiko Ishizaki, Koji Matsumoto, Yoshiro Mitsukami
  • Patent number: 8420752
    Abstract: An apparatus (2) includes a neutralization tank (3), a pump (4), a heat exchanger (6), a line mixer (8), a polymerizer (10), a first pipe (12), a second pipe (14), a third pipe (16), a fourth pipe (18), and a fifth pipe (20). Continuously supplied into the neutralization tank (3) are a monomer aqueous solution and a basic aqueous solution, so as to prepare a mixture solution. The mixture solution is circulated through the first pipe (12), the pump (4), the second pipe (14), the heat exchanger (6), and the third pipe (16). The mixture solution is supplied to the polymerizer through the fourth pipe (18).
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: April 16, 2013
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Toshihiro Takaai, Yorimichi Dairoku, Shinichi Fujino
  • Publication number: 20120157648
    Abstract: [PROBLEM] It is an object of the present invention to efficiently obtain efficiently a water-absorbent resin having excellent property. [SOLUTION] A production method for a water-absorbent resin, comprising: a polymerization step for obtaining hydrogel by subjecting a monomer aqueous solution to a polymerization reaction; and a drying step for drying the hydrogel; wherein drying in the drying step is performed using a continuous through-flow belt-type drying machine; solid content of the hydrogel supplied to the drying step is 35% by weight or more, and thickness variation rate (1) represented by the following EXPRESSION 1 of the hydrogel loaded onto through-flow belt in the continuous through-flow belt, is 1.05 to 5: [MATH. 1] Thickness variation rate (1)=(Maximum thickness of hydrogel in a width direction of the through-flow belt)/(Average thickness of hydrogel in a width direction of the through-flow belt).
    Type: Application
    Filed: August 30, 2010
    Publication date: June 21, 2012
    Applicant: Nippon Shokubai Co.,Ltd.
    Inventors: Koji Matsumoto, Kozo Nogi, Shinichi Fujino, Yorimichi Dairoku, Kunihiko Ishizaki
  • Patent number: 8188163
    Abstract: A water absorbent resin is dried in a continuous fluidized bed having a heat transfer tube and at least two drying rooms. Pulverization is performed between a first drying room at not less than 80° C. to not more than 200° C. and a second or subsequent room at not less than 100° C. to not more than 220° C. A method for producing a water absorbent resin includes: (1) polymerizing a monomer aqueous solution; (2) drying a hydrogel polymer of step (1); (3) performing particle size control of the dry polymer of the step (2); (5) surface crosslinking the water absorbent resin powder of step (3), and step (4) of performing a second heat drying on the water absorbent resin powder of step (3), preceding step (5). The water absorbent resin has a moisture content of 0 wt % to 3 wt % before the step (5).
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: May 29, 2012
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Makoto Matsumoto, Toshihiro Takaai, Yorimichi Dairoku, Shinichi Fujino, Satoshi Matsumoto, Seiji Kato
  • Publication number: 20120016084
    Abstract: A production of a water-absorbent resin by which a particle diameter of the water-absorbent resin can be controlled simply and conveniently, and a content of fine powder can be decreased, without necessity of change of raw materials or expensive facility investment is to be provided. The method is a continuous production method of a polyacrylic acid (salt)-based water-absorbent resin, comprising a polymerization step of an aqueous solution containing acrylic acid (salt), a drying step of the resultant hydrogel-like polymer, a pulverization step of the dried substance, a classification step of the pulverized substance, and optionally a surface cross-linking step of the classified substance, wherein (a) the drying step and the pulverization step are connected via a storage step and a transportation step; and (b) a time of holding the dried substance from a time of completing the drying step to a time of starting the pulverization step is set at 3 minutes or longer.
    Type: Application
    Filed: March 31, 2010
    Publication date: January 19, 2012
    Applicant: Nippon Shokubai Co., Ltd,
    Inventors: Yorimichi Dairoku, Toshihiro Takaai, Shinichi Fujino, Satoshi Matsumoto
  • Publication number: 20110166300
    Abstract: A method for the production of a water-absorbing resin is to be provided which permits enhancement and stabilization of property, for example, liquid permeability, of a water-absorbing resin by a simple and convenient method without requiring change of raw materials or expensive facility investment. The method comprises a polymerization step for polymerizing an aqueous solution of acrylic acid (or salt thereof) to obtain a hydrogel cross-linked polymer; a drying step for drying the hydrogel cross-linked polymer to obtain a water-absorbing resin powder; a classification step for classifying the water-absorbing resin powder; and a surface cross-linking step for surface cross-linking the water-absorbing resin powder before or after the classification step, wherein electricity is eliminated in the classification step.
    Type: Application
    Filed: September 11, 2009
    Publication date: July 7, 2011
    Applicant: Nippon Shokubai Co. Ltd
    Inventors: Yorimichi Dairoku, Kozo Nogi, Syuji Kanzaki, Kunihiko Ishizaki, Koji Matsumoto, Yoshiro Mitsukami
  • Publication number: 20110021725
    Abstract: An apparatus (2) includes a neutralization tank (3), a pump (4), a heat exchanger (6), a line mixer (8), a polymerizer (10), a first pipe (12), a second pipe (14), a third pipe (16), a fourth pipe (18), and a fifth pipe (20). Continuously supplied into the neutralization tank (3) are a monomer aqueous solution and a basic aqueous solution, so as to prepare a mixture solution. The mixture solution is circulated through the first pipe (12), the pump (4), the second pipe (14), the heat exchanger (6), and the third pipe (16). The mixture solution is supplied to the polymerizer through the fourth pipe (18).
    Type: Application
    Filed: March 31, 2009
    Publication date: January 27, 2011
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Toshihiro Takaai, Yorimichi Dairoku, Shinichi Fujino
  • Patent number: 7851550
    Abstract: A method for surface crosslinking water-absorbing resin of the present invention includes a step (1) of obtaining a wet mixture, a step (2) of obtaining a dried particulate composition, and a step (3) of carrying out a surface crosslinking reaction. With this, since a processing time of each step becomes short, it is possible to mass produce the water-absorbing resin having excellent physical properties. Moreover, a method for manufacturing the water-absorbing resin of the present invention includes a modifying step and a cooling step. The modifying step and/or the cooling step are/is carried out by using stirring means including a rotation axis having a plurality of stirring boards, and the stirring means includes the stirring board having a specific thickness and/or a scraping blade having a specific shape. With this, it is possible to suppress the generation of the fine powder in the modifying step and/or the cooling step.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: December 14, 2010
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Kenji Kadonaga, Yorimichi Dairoku, Shin-ichi Fujino, Hiroko Okochi, Yoshio Irie, Hideyuki Tahara
  • Publication number: 20100308263
    Abstract: An object of the present invention is to provide a water absorbent having excellent gel properties and showing excellent properties when used in a water-absorbing material of a sanitary/hygienic material such as paper diaper. Moreover, another object of the present invention is to provide a water absorbent which is safe and excellent in liquid permeability, and in which an amount of liquid permeability improver for improving the liquid permeability is reduced. The water absorbent is made from a water-absorbing resin prepared by a specific polymerization method and having a high degree of cross-linking, a high liquid holding property and a high gel strength (its swelling pressure of gel layer of is 35 kdyne/cm2 or more). This water absorbent is further processed to have a particular particle size distribution (95 wt % or more of its particles are less than 850ƒÊm but not less than 106ƒÊm, and logarithmic standard deviation (ƒĐƒÄ) is in a range of 0.25 to 0.
    Type: Application
    Filed: August 13, 2010
    Publication date: December 9, 2010
    Inventors: Kazushi Torii, Hirofumi Shibata, Taku Iwamura, Yoshio Irie, Yorimichi Dairoku, Yoshiro Mitsukami, Sayaka Machida