Patents by Inventor Yorimichi Dairoku

Yorimichi Dairoku has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20040242761
    Abstract: A method for sizing a surface cross-linked water-absorbent resin removed coarse particles and fine powder is provided. Sized resin particles are obtained by classifying water-absorbent resin particles to remove an aggregates and fine powder in the particles, disintegrating the obtained aggregates and classifying the products of the disintegration to remove coarse particles and fine powder contained in the products.
    Type: Application
    Filed: May 27, 2004
    Publication date: December 2, 2004
    Inventors: Yorimichi Dairoku, Kozo Nogi, Koji Miyake
  • Publication number: 20040234607
    Abstract: A method for disintegrating a hydrate polymer characterized by disintegrating a hydrate polymer having a solid content in the range of 50-70 wt. % with a screw extruder while supplying 0.1-30 parts by weight of water per 100 parts by weight of the polymer to the extruder. Since the product of disintegration is prevented from inducing mutual adhesion, it does not form masses of conglomeration when it is dried.
    Type: Application
    Filed: April 22, 2004
    Publication date: November 25, 2004
    Applicant: NIPPON SHOKUBAI CO.,LTD.
    Inventors: Yoshio Irie, Yorimichi Dairoku, Yasuhiro Fujita, Kenji Tada, Hirofumi Shibata
  • Publication number: 20040183235
    Abstract: A method of manufacturing a water-absorbing shaped body that is produced easily without using a thickening agent. Light is radiated onto an aqueous solution including a photo polymerization initiator and a water-soluble ethylenically unsaturated monomer. When a desired viscosity is attained, radiation of the light is stopped temporarily. Then, the aqueous solution, which is thickened, is shaped into a desired shape. Thereafter, polymerization is completed by radiating light again.
    Type: Application
    Filed: January 27, 2004
    Publication date: September 23, 2004
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino
  • Publication number: 20040181031
    Abstract: A surface crosslinking treatment method of a water-absorbing resin powder is disclosed that can overcome various problems in production encountered in the production of surface crosslinked water-absorbing resin powders on an industrial scale and can produce a water-absorbing resin powder having excellent physical properties without causing deterioration in physical properties of resin.
    Type: Application
    Filed: March 12, 2004
    Publication date: September 16, 2004
    Applicant: NIPPON SHOKUBAI CO., LTD.
    Inventors: Kozo Nogi, Shigeru Sakamoto, Noriaki Mizutani, Yorimichi Dairoku, Kunihiko Ishizaki
  • Publication number: 20040110897
    Abstract: The present invention provides such a production process that a low-cost water-absorbent resin having excellent quality can be obtained by reasonable steps in aqueous solution polymerization. The production process for a water-absorbent resin comprises a polymerization setp that includes the steps of: supplying an aqueous solution of a water-soluble unsaturated monomer component including a major proportion of acrylic acid and/or its salt into a polymerization vessel causing shearing action; and then carrying out polymerization, involving crosslinking, of the water-soluble unsaturated monomer and at the same time carrying out fine division of the resultant hydrogel; with the production process being characterized in that the aqueous solution of the water-soluble unsaturated monomer component as supplied into the polymerization vessel has a temperature of not lower than 40° C.
    Type: Application
    Filed: September 17, 2003
    Publication date: June 10, 2004
    Inventors: Shigeru Sakamoto, Yorimichi Dairoku, Yasuhiro Fujita, Yoshio Irie
  • Publication number: 20040106745
    Abstract: There is provided: a production process for a water-absorbing agent having stable properties in a short time; and a water-absorbing agent. The production process comprises the step of blending an acid-group-containing water-absorbent resin powder with a noncrosslinkable water-soluble inorganic base and/or an irreducible alkaline-metal-salt pH buffer and further with a dehydratable crosslinking agent reactable with the acid group, thereby subjecting the resin powder to crosslinking treatment, or comprises the step of blending an acid-group-containing water-absorbent resin powder with the above base and/or pH buffer and further with a crosslinking agent reactable with the acid group, thereby subjecting the resin powder to crosslinking treatment, wherein the resin powder has a weight-average particle diameter of 300 to 600 &mgr;m wherein the ratio of fine powders having particle diameters of not larger than 150 &mgr;m in the resin powder is not more than 10 weight %.
    Type: Application
    Filed: January 22, 2003
    Publication date: June 3, 2004
    Inventors: Yasuhisa Nakashima, Hiroyuki Ikeuchi, Yasuhiro Fujita, Makoto Nagasawa, Shigeru Sakamoto, Yorimichi Dairoku, Katsuyuki Wada, Shinichi Fujino, Toshimasa Kitayama, Kazuhisa Hitomi
  • Publication number: 20040092688
    Abstract: There is disclosed a process to uniformly and rapidly carry out the mixing of a monomer liquid and a polymerization initiator and thus for the resulting polymer not to adhere to the inner surface of the piping or the inside of the apparatus in an art of producing a water-absorbent resin by continuously mixing the monomer liquid and the polymerization initiator together and thereby carrying out polymerization. This process comprises the steps of: (a) continuously supplying a monomer liquid 20 to such as a supply pipe 10 to continuously stir the monomer liquid 20 in the supply pipe 10 with such as a stirring apparatus 12; (b) causing a polymerization initiator 30 to join into a flow of the monomer liquid 20 being in a stirred state, thereby obtaining a mixed liquid 40 of the monomer liquid 20 and the polymerization initiator 30; and (c) continuously supplying the mixed liquid 40 from the supply pipe line 10 to a polymerization apparatus to cause the mixed liquid 40 to run a polymerization reaction.
    Type: Application
    Filed: October 24, 2003
    Publication date: May 13, 2004
    Inventors: Yorimichi Dairoku, Yasuhiro Fujita, Shinichi Fujino, Hirofumi Shibata, Kenji Tada, Yoshio Irie
  • Publication number: 20030224163
    Abstract: The present invention provides: a production process for a particulate water-absorbent resin with high productivity, which production process is carried out in such a manner that the particulate water-absorbent resin will contain particles with particle diameters of 150 to 850 &mgr;m (but excluding 850 &mgr;m) in an amount of not smaller than 75 weight % of the particulate water-absorbent resin after the pulverization step or after the pulverization step and the drying step even if the adjustment of the particle diameters is not carried out by the sieving classification procedure; a novel particulate water-absorbent resin having high properties; and a sanitary material comprising this particulate water-absorbent resin.
    Type: Application
    Filed: May 23, 2003
    Publication date: December 4, 2003
    Inventors: Yorimichi Dairoku, Yoshio Irie, Kenji Tada, Shinichi Fujino, Makoto Nagasawa
  • Publication number: 20030092849
    Abstract: A method for the production of a water-absorbent agent comprises mixing an absorbent resin containing a carboxyl group with an additive soluble in the aqueous solution of at least one member selected from the group consisting of inorganic acids, organic acids, and polyamino acids and a cross-linking agent capable of reacting with the carboxyl group. A water-absorbent agent obtained by adding from 0.005 to 8 parts by weight of an epoxy compound to 100 parts by weight of a water-absorbent resin, exhibiting an absorption capacity without load of at least 45 (g/g), an absorption capacity under load of 20 g/cm2 of not less than 30 (ml/g) and having a residue amount of an epoxy compound of not more than 2 ppm. A water-absorbent composition comprises a polyamino acid (salt) and a water-absorbent resin containing a carboxyl group.
    Type: Application
    Filed: August 28, 2002
    Publication date: May 15, 2003
    Inventors: Yorimichi Dairoku, Kinya Nagasuna, Yoshihiko Masuda, Nobuyuki Harada, Yoshihiro Motono, Kunihiko Ishizaki
  • Publication number: 20030008946
    Abstract: The invention provides: a water-absorbent resin granule-containing composition with resolution of various problems, as caused by water-absorbent resin fine powders, and with high granulation strength, and with no physical property deterioration due to granulation, and, if anything, with improvement of the absorption capacity under a load by granulation; and a process for producing the above granule. A water-absorbent resin primary particle and a water-absorbent resin granule are separately surface-crosslinked and then mixed, or mixed and then surface-crosslinked. The granulation is carried out by mixing a preheated aqueous liquid and a water-absorbent resin powder at a high speed or by supplying a water-absorbent resin powder downstream of an aqueous liquid with a continuous extrusion mixer.
    Type: Application
    Filed: August 5, 2002
    Publication date: January 9, 2003
    Inventors: Yorimichi Dairoku, Kunihiko Ishizaki, Takumi Hatsuda, Kazuhisa Hitomi, Katsuhiro Kajikawa, Soichi Yamada
  • Patent number: 6458921
    Abstract: The invention provides: a water-absorbent resin granule-containing composition with resolution of various problems, as caused by water-absorbent resin fine powders, and with high granulation strength, and with no physical property deterioration due to granulation, and, if anything, with improvement of the absorption capacity under a load by granulation; and a process for producing the above granule. A water-absorbent resin primary particle and a water-absorbent resin granule are separately surface-crosslinked and then mixed, or mixed and then surface-crosslinked. The granulation is carried out by mixing a preheated aqueous liquid and a water-absorbent resin powder at a high speed or by supplying a water-absorbent resin powder downstream of an aqueous liquid with a continuous extrusion mixer.
    Type: Grant
    Filed: August 26, 2000
    Date of Patent: October 1, 2002
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kunihiko Ishizaki, Takumi Hatsuda, Kazuhisa Hitomi, Katsuhiro Kajikawa, Soichi Yamada
  • Publication number: 20020040095
    Abstract: The present invention provides a production process by which a water-absorbent resin of excellent quality can be obtained at a low cost by reasonable steps in aqueous solution polymerization. The process for producing a water-absorbent resin comprises the step of polymerizing an aqueous solution of water-absorbent resin-forming monomers including acrylic acid and/or its sodium salt as major components, wherein: (1) the aqueous solution has a monomer component concentration of not less than 45 weight %; (2) the polymerization is carried out while water is evaporated so that the ratio (concentration ratio) between a solid component concentration in a hydropolymer as formed by the polymerization and a solid component concentration in the aqueous monomer solution will not be less than 1.10; and (3) the solid component concentration in the hydropolymer as formed by the polymerization is not more than 80 weight %.
    Type: Application
    Filed: July 31, 2001
    Publication date: April 4, 2002
    Inventors: Yorimichi Dairoku, Yoshio Irie, Shinichi Fujino, Yasuhiro Fujita, Takashi Azumi, Kunihiko Ishizaki
  • Publication number: 20020013394
    Abstract: A method for the production of a water-absorbent agent comprises mixing an absorbent resin containing a carboxyl group with an additive soluble in the aqueous solution of at least one member selected from the group consisting of inorganic acids, organic acids, and polyamino acids and a cross-linking agent capable of reacting with the carboxyl group. A water-absorbent agent obtained by adding from 0.005 to 8 parts by weight of an epoxy compound to 100 parts by weight of a water-absorbent resin, exhibiting an absorption capacity without load of at least 45 (g/g), an absorption capacity under load of 20 g/cm2 of not less than 30 (ml/g) and having a residue amount of an epoxy compound of not more than 2 ppm. A water-absorbent composition comprises a polyamino acid (salt) and a water-absorbent resin containing a carboxyl group.
    Type: Application
    Filed: November 13, 1996
    Publication date: January 31, 2002
    Inventors: YORIMICHI DAIROKU, KINYA NAGASUNA, YOSHIHIKO MASUDA, NOBUYUKI HARADA, YOSHIHIRO MOTONO, KUNIHIKO ISHIZAKI
  • Patent number: 6228930
    Abstract: The invention provides: a water-absorbent resin granule-containing composition with resolution of various problems, as caused by water-absorbent resin fine powders, and with high granulation strength, and with no physical property deterioration due to granulation, and, if anything, with improvement of the absorption capacity under a load by granulation; and a process for producing the above granule. A water-absorbent resin primary particle and a water-absorbent resin granule are separately surface-crosslinked and then mixed, or mixed and then surface-crosslinked. The granulation is carried out by mixing a preheated aqueous liquid and a water-absorbent resin powder at a high speed or by supplying a water-absorbent resin powder downstream of an aqueous liquid with a continuous extrusion mixer.
    Type: Grant
    Filed: June 10, 1998
    Date of Patent: May 8, 2001
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kunihiko Ishizaki, Takumi Hatsuda, Kazuhisa Hitomi, Katsuhiro Kajikawa, Soichi Yamada
  • Patent number: 6207796
    Abstract: The present invention provides a production process to obtain a hydrophilic polymer, having a low residual monomer content, with good productivity while keeping the properties of a hydrogel polymer resultant from polymerization. In a drying process for a hydrogel polymer, the hydrogel polymer is dried under normal pressure at a material temperature of not higher than 90° C. until the water content of the hydrogel polymer reduces to 15˜40 weight %, and then the hydrogel polymer is kept for not shorter than 10 minutes either in a state where the change of the water content of the hydrogel polymer is within 5 weight % and where the material temperature is in the range of 70˜120° C. or in a state where the water content of the hydrogel polymer is in the range of 15˜40 weight % and where the material temperature is in the range of 70˜120° C., and then the hydrogel polymer is finish-dried.
    Type: Grant
    Filed: November 9, 1999
    Date of Patent: March 27, 2001
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Koji Miyake, Yasuhiro Fujita, Yoshio Irie
  • Patent number: 6107358
    Abstract: A method for the production of a water-absorbent resin capable of fast water absorption is disclosed which comprises the steps of dispersing bubbles of an inert gas in an aqueous monomer solution of a mixture of a water-soluble unsaturated monomer and a water-soluble cross-linking monomer and subjecting the mixture to copolymerization under the condition that a volume of the monomer solution wherein the inert gas is dispersed is in the range of 1.02 to 5 times of a volume of non-dispersant state.
    Type: Grant
    Filed: August 21, 1997
    Date of Patent: August 22, 2000
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Nobuyuki Harada, Koji Miyake, Yoshihiro Motono, Hideyuki Tahara, Takumi Hatsuda, Teruyuki Kanto, Akito Yano, Yorimichi Dairoku, Kazuki Kimura, Yasuhiro Fujita
  • Patent number: 6071976
    Abstract: A high-speed agitation type mixer of a continuous extruding method including a plurality of agitating members provided around a rotational shaft inside a fixed casing is used to mix and react a water absorbing resin containing a carboxyl group with an aqueous liquid containing, for example, a crosslinking agent that can react with the carboxyl group. The agitating members of the mixer of a continuous extruding method are provided so as to form in the ejection side a second area whose thrusting force is weaker than the thrusting force in a first area in which the water absorbing resin supplied into the casing is dispersed. A device for manufacturing a water absorbing agent is thus offered which boasts good absorbency under pressure and always maintain its excellent performance with end products.
    Type: Grant
    Filed: August 27, 1997
    Date of Patent: June 6, 2000
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Toshimasa Kitayama, Kinya Nagasuna, Takanori Murakami, Akito Yano, Kunihiko Ishizaki
  • Patent number: 5610208
    Abstract: A method for the production of a water-absorbent agent comprises mixing an absorbent resin containing a carboxyl group with an additive soluble in the aqueous solution of at least one member selected from the group consisting of inorganic acids, organic acids, and polyamino acids and a cross-linking agent capable of reacting with the carboxyl group. A water-absorbent agent obtained by adding from 0.005 to 8 parts by weight of an epoxy compound to 100 parts by weight of a water-absorbent resin, exhibiting an absorption capacity without load of at least 45 (g/g), an absorption capacity under load of 20 g/cm.sup.2 of not less than 30 (ml/g) and having a residue amount of an epoxy compound of not more than 2 ppm. A water-absorbent composition comprises a polyamino acid (salt) and a water-absorbent resin containing a carboxyl group.
    Type: Grant
    Filed: February 15, 1995
    Date of Patent: March 11, 1997
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kinya Nagasuna, Yoshihiko Masuda, Nobuyuki Harada, Yoshihiro Motono, Kunihiko Ishizaki
  • Patent number: 5422405
    Abstract: A method for the production of an absorbent resin retaining at a high level an absorption capacity without load, one of the basic physical properties of absorbent resin, and excelling in an absorption capacity under load is provided. The production is attained by mixing an absorbent resin as a base polymer possessing a carboxyl group with a first cross-linking agent possessing a solubility parameter (SP value) of not less than 12.5 (cal/cm.sup.3).sup.1/2 and exhibiting reactivity with the carboxyl group and a second cross-linking agent possessing a solubility parameter (SP value) of less than 12.5 (cal/cm.sup.3).sup.1/2 and exhibiting reactivity with the carboxyl group and then subjecting the resultant mixture to a heat treatment at a temperature not less than 160.degree. C.
    Type: Grant
    Filed: December 15, 1993
    Date of Patent: June 6, 1995
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Yorimichi Dairoku, Kinya Nagasuna, Kazutaka Yano, Toru Yanase, Yoshihiko Masuda
  • Patent number: 4892902
    Abstract: A method for the production of an aqueous dispersion by the dispersion of an inorganic pigment such as calcium carbonate and aluminum hydroxide in an aqueous medium, which method comprises incorporating in said inorganic pigment as a dispersant a carboxyl group-containing water-soluble polymer possessing a number average molecular weight in the range of 2,000 to 80,000 and/or a water-soluble condensed phospate and a water-soluble anionic modified polyvinyul alcohol possessing a polymerization degree in the range of 30 to 700, a saponification degree in the range of 30 to 100 mol %, and an anionic modification degree in the range of 0.5 to 20 mol %.
    Type: Grant
    Filed: March 27, 1989
    Date of Patent: January 9, 1990
    Assignee: Nippon Shokubai Kagaku, Co., Ltd.
    Inventors: Shobu Shioji, Masazumi Sasabe, Yorimichi Dairoku, Teruaki Fujiwara