Patents by Inventor Yoshinari Ishii

Yoshinari Ishii has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10428873
    Abstract: A sintered bearing exhibits less of a hard iron alloy phase, and has an excellent wear resistance and cost performance under low-revolution and high-load use conditions; and a method for producing such a sintered bearing. The sintered bearing contains Cu: 10 to 55% by mass, Sn: 0.5 to 7% by mass, Zn: 0 to 4% by mass, P: 0 to 0.6% by mass, C: 0.5 to 4.5% by mass and a remainder composed of Fe and inevitable impurities. An area ratio of a free graphite dispersed in a metal matrix of the bearing is 5 to 35%; a porosity thereof is 16 to 25%; a hardness of an iron alloy phase in the matrix is Hv 65 to 200; and raw material powders employ at least one of a crystalline graphite powder and a flake graphite powder each having an average particle size of 10 to 100 ?m.
    Type: Grant
    Filed: July 27, 2017
    Date of Patent: October 1, 2019
    Assignee: Diamet Corporation
    Inventors: Yoshinari Ishii, Yasuhiro Tsukada, Tomoe Obata
  • Publication number: 20190203321
    Abstract: Provided is a Cu-based sintered bearing comprising: 15-36 mass % of Ni; 3-13 mass % of Sn; 0.05-0.55 mass % of P; and 0.02-4 mass % of C in total, the balance consisting of Cu and inevitable impurities, wherein the content of C forming an alloy with a matrix within Cu-Ni-based main phase grains is 0.02-0.10 mass %.
    Type: Application
    Filed: March 6, 2019
    Publication date: July 4, 2019
    Inventors: Yoshinari ISHII, Shinichi TAKEZOE, Tsuneo MARUYAMA
  • Publication number: 20190203770
    Abstract: A sintered bearing exhibits less of a hard iron alloy phase, and has an excellent wear resistance and cost performance under low-revolution and high-load use conditions; and a method for producing such a sintered bearing. The sintered bearing contains Cu: 10 to 55% by mass, Sn: 0.5 to 7% by mass, Zn: 0 to 4% by mass, P: 0 to 0.6% by mass, C: 0.5 to 4.5% by mass and a remainder composed of Fe and inevitable impurities. An area ratio of a free graphite dispersed in a metal matrix of the bearing is 5 to 35%; a porosity thereof is 16 to 25%; a hardness of an iron alloy phase in the matrix is Hv 65 to 200; and raw material powders employ at least one of a crystalline graphite powder and a flake graphite powder each having an average particle size of 10 to 100 ?m.
    Type: Application
    Filed: July 27, 2017
    Publication date: July 4, 2019
    Applicant: Diamet Corporation
    Inventors: Yoshinari ISHII, Yasuhiro TSUKADA, Tomoe OBATA
  • Publication number: 20190055984
    Abstract: This sintered sliding material has a composition including, by mass %, 10% to 35% of Ni, 5% to 12% of Sn, 0% to 0.9% of P, and 4.1% to 9% of C, with a remainder of Cu and inevitable impurities, wherein the sintered sliding material includes a sintered body of a plurality of Cu—Ni alloy grains containing Sn and C, the sintered sliding material has a structure in which pores are dispersedly formed in grain boundaries of the plurality of alloy grains and free graphite is distributed in the pores, and an amount of C in a metal matrix including the alloy grains is, by mass %, 0% to 0.07%.
    Type: Application
    Filed: March 2, 2017
    Publication date: February 21, 2019
    Applicant: Diamet Corporation
    Inventors: Yoshinari ISHII, Tsuneo MARUYAMA, Shinichi TAKEZOE
  • Publication number: 20190032174
    Abstract: The Cu-based sintered sliding material has a composition including, by mass %, 7% to 35% of Ni, 1% to 10% of Sn, 0.9% to 3% of P, and 0.5% to 5% of C, with a remainder of Cu and inevitable impurities, wherein the Cu-based sintered sliding material includes a sintered body including: alloy grains that contain Sn and C and contain a Cu-Ni-based alloy as a main component; grain boundary phases that contain Ni and P as main components and are dispersedly distributed in grain boundaries of the alloy grains; and free graphite that intervenes at the grain boundaries of the alloy grains, the Cu-based sintered sliding material has a structure in which pores are dispersedly formed in the grain boundaries of the alloy grains, and an amount of C in a metal matrix including the alloy grains and the grain boundary phases is, by mass %, 0.02% to 0.20%.
    Type: Application
    Filed: February 21, 2017
    Publication date: January 31, 2019
    Applicant: Diamet Corporation
    Inventor: Yoshinari ISHII
  • Publication number: 20190022758
    Abstract: A sintered sliding material with excellent corrosion resistance, heat resistance, and wear resistance is provided. The sintered sliding material has a composition made of: 36-86 mass % of Ni; 1-11 mass % of Sn; 0.05-1.0 mass % of P; 1-9 mass % of C; and the Cu balance including inevitable impurities. The sintered sliding material is made of a sintered material of a plurality of grains of alloy of Ni—Cu alloy or Cu—Ni alloy, the Ni—Cu alloy and the Cu—Ni alloy containing Sn, P, C, and Si; has a structure in which pores are dispersedly formed in grain boundaries of the plurality of the grains of alloy; and as inevitable impurities in a matrix constituted from the grains of alloy, a C content is 0.6 mass % or less and a Si content is 0.15 mass % or less.
    Type: Application
    Filed: September 21, 2018
    Publication date: January 24, 2019
    Applicant: Diamet Corporation
    Inventors: Shinichi TAKEZOE, Yoshinari ISHII
  • Publication number: 20190003527
    Abstract: An oil-retaining sintered bearing in which friction coefficient can be reduced and a sliding property as a bearing can be improved by supplying a sufficient amount of oil to a sliding surface and preventing the supplied oil from moving to an interior from the sliding surface; a sliding surface 3 supporting an outer peripheral surface of a shaft and a helical oiling surface 4 around a shaft axis of a bearing hole are adjacently formed on an inner peripheral surface of the bearing hole into which the shaft is inserted; a surface open rate at the sliding surface 3 is not larger than 10%; and a surface open rate at the oiling surface exceeds 10%.
    Type: Application
    Filed: December 20, 2016
    Publication date: January 3, 2019
    Applicants: MITSUBISHI MATERIALS CORPORATION, DIAMET CORPORATION
    Inventors: Hajime KOUNO, Yoshinari ISHII, Jyun KATOU
  • Patent number: 10041536
    Abstract: A bearing for a motor-type fuel pump comprises a Zn—P—Ni—Sn—C—Cu-based sintered alloy and has corrosion resistance to a coarse gasoline containing sulfur or an organic acid(s); superior wear resistance; and superior conformability with a shaft as a counterpart. The bearing is suitable for use in a downsized fuel pump and has a structure in which a base comprises 3 to 13% by mass of Zn, 0.1 to 0.9% by mass of P, 10 to 21% by mass of Ni, 3 to 12% by mass of Sn, 1 to 8% by mass of C and a remainder composed of Cu and inevitable impurities. The base also comprises a solid solution phase of a Zn—Ni—Sn—Cu alloy. A Sn alloy phase containing no less than 15% by mass of Sn is formed in grain boundaries of the base. Pores have a porosity of 8 to 18% and free graphite distributed therein.
    Type: Grant
    Filed: May 14, 2013
    Date of Patent: August 7, 2018
    Assignee: DIAMET CORPORATION
    Inventors: Shinichi Takezoe, Yoshinari Ishii
  • Patent number: 9849511
    Abstract: A Cu-based sintered sliding member that can be used under high-load conditions. The sliding member is age-hardened, including 5 to 30 mass % Ni, 5 to 20 mass % Sn, 0.1 to 1.2 mass % P, and the rest including Cu and unavoidable impurities. In the sliding member, an alloy phase containing higher concentrations of Ni, P and Sn than their average concentrations in the whole part of the sliding member, is allowed to be present in a grain boundary of a metallic texture, thereby achieving excellent wear resistance. Hence, without needing expensive hard particles, there can be obtained, at low cost, a Cu-based sintered sliding member usable under high-load conditions. Even more excellent wear resistance is achieved by containing 0.3 to 10 mass % of at least one solid lubricant selected from among graphite, graphite fluoride, molybdenum disulfide, tungsten disulfide, boron nitride, calcium fluoride, talc and magnesium silicate mineral powders.
    Type: Grant
    Filed: October 22, 2014
    Date of Patent: December 26, 2017
    Assignee: DIAMET CORPORATION
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
  • Publication number: 20170282250
    Abstract: A sintered sliding material with excellent corrosion resistance, heat resistance, and wear resistance is provided. The sintered sliding material has a composition made of: 36-86 mass % of Ni; 1-11 mass % of Sn; 0.05-1.0 mass % of P; 1-9 mass % of C; and the Cu balance including inevitable impurities. The sintered sliding material is made of a sintered material of a plurality of grains of alloy of Ni—Cu alloy or Cu—Ni alloy, the Ni—Cu alloy and the Cu—Ni alloy containing Sn, P, C, and Si; has a structure in which pores are dispersedly formed in grain boundaries of the plurality of the grains of alloy; and as inevitable impurities in a matrix constituted from the grains of alloy, a C content is 0.6 mass % or less and a Si content is 0.15 mass % or less.
    Type: Application
    Filed: September 10, 2015
    Publication date: October 5, 2017
    Applicant: Diamet Corporation
    Inventors: Shinichi TAKEZOE, Yoshinari ISHII
  • Publication number: 20170283911
    Abstract: Provided is a Cu-based sintered bearing comprising: 15-36 mass % of Ni; 3-13 mass % of Sn; 0.05-0.55 mass % of P; and 0.02-4 mass % of C in total, the balance consisting of Cu and inevitable impurities, wherein the content of C forming an alloy with a matrix within Cu—Ni-based main phase grains is 0.02-0.10 mass %.
    Type: Application
    Filed: September 4, 2015
    Publication date: October 5, 2017
    Applicant: Diamet Corporation
    Inventors: Yoshinari ISHII, Shinichi TAKEZOE, Tsuneo MARUYAMA
  • Patent number: 9663844
    Abstract: A sintered bearing has a structure in which Ni—P alloy particles having an average diameter of 10 to 100 ?m are dispersed in an amount of 1 to 20% by mass in a Cu-based sintered alloy base, a Fe—Cu-based sintered alloy base or a Cu—Ni-based sintered alloy base. The Ni—P alloy particles are derived from a raw material powder comprising 1 to 12% by mass of P; and a remainder composed of Ni and inevitable impurities. The Cu-based sintered alloy base contains no less than 40% by mass of Cu. The Fe—Cu-based sintered alloy base contains no more than 50% by mass of Fe. The Cu—Ni-based sintered alloy base contains 20 to 40% by mass of Ni and 0.1 to 1.0% by mass of P; or contains 10 to 25% by mass of Ni, 10 to 25% by mass of Zn and 0.1 to 1.0% by mass of P.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: May 30, 2017
    Assignee: DIAMET CORPORATION
    Inventor: Yoshinari Ishii
  • Patent number: 9476453
    Abstract: There is provided a Cu-based oil-impregnated sintered bearing which can be used for high-load applications such as an ABS system and a wiper motor system in automobile, can be manufactured at low cost, and is excellent in abrasion resistance and seizure resistance. The bearing contains 5 to 40% by mass of Ni, 3 to 15% by mass of Sn, 0.5 to 4.0% by mass of P, or further 0.3 to 5.0% by mass of a solid lubricant, and a remainder comprising Cu and inevitable impurities, and has a metallic structure in which a phase mainly composed of Ni and P is dispersed in a matrix, and has a 5 to 25% porosity.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: October 25, 2016
    Assignee: DIAMET CORPORATION
    Inventors: Yoshinari Ishii, Yasuhiro Tsukada
  • Patent number: 8999232
    Abstract: There is provided a bearing for motor-powered fuel injection pumps, made from Cu—Ni-based sintered alloy, which is able to be obtained at a low cost, having excellent corrosion and abrasion resistances. The bearing contains 10 to 20% by mass of Ni, 5 to 13% by mass of Sn, 0.1 to 0.8% by mass of P, 1 to 6% by mass of C, and a remainder containing Cu and inevitable impurities, and is formed with a Ni—Sn—Cu—P phase containing at least 30% by mass of Sn in a grain boundary, and has a 8 to 18% porosity. The Ni—Sn—Cu—P phase contains 30 to 49% by mass of Ni, 10 to 30% by mass of Cu, 0.5 to 1.5% by mass of P, and a remainder containing Sn and inevitable impurities.
    Type: Grant
    Filed: November 7, 2011
    Date of Patent: April 7, 2015
    Assignee: Diamet Corporation
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
  • Publication number: 20150037196
    Abstract: A Cu-based sintered sliding member that can be used under high-load conditions. The sliding member is age-hardened, including 5 to 30 mass % Ni, 5 to 20 mass % Sn, 0.1 to 1.2 mass % P, and the rest including Cu and unavoidable impurities. In the sliding member, an alloy phase containing higher concentrations of Ni, P and Sn than their average concentrations in the whole part of the sliding member, is allowed to be present in a grain boundary of a metallic texture, thereby achieving excellent wear resistance. Hence, without needing expensive hard particles, there can be obtained, at low cost, a Cu-based sintered sliding member usable under high-load conditions. Even more excellent wear resistance is achieved by containing 0.3 to 10 mass % of at least one solid lubricant selected from among graphite, graphite fluoride, molybdenum disulfide, tungsten disulfide, boron nitride, calcium fluoride, talc and magnesium silicate mineral powders.
    Type: Application
    Filed: October 22, 2014
    Publication date: February 5, 2015
    Applicant: DIAMET CORPORATION
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
  • Publication number: 20140376845
    Abstract: A bearing for a motor-type fuel pump comprises a Zn—P—Ni—Sn—C—Cu-based sintered alloy and has corrosion resistance to a coarse gasoline containing sulfur or an organic acid(s); superior wear resistance; and superior conformability with a shaft as a counterpart. The bearing is suitable for use in a downsized fuel pump and has a structure in which a base comprises 3 to 13% by mass of Zn, 0.1 to 0.9% by mass of P, 10 to 21% by mass of Ni, 3 to 12% by mass of Sn, 1 to 8% by mass of C and a remainder composed of Cu and inevitable impurities. The base also comprises a solid solution phase of a Zn—Ni—Sn—Cu alloy. A Sn alloy phase containing no less than 15% by mass of Sn is formed in grain boundaries of the base. Pores have a porosity of 8 to 18% and free graphite distributed therein.
    Type: Application
    Filed: May 14, 2013
    Publication date: December 25, 2014
    Applicant: DIAMET CORPORATION
    Inventors: Shinichi Takezoe, Yoshinari Ishii
  • Publication number: 20140352495
    Abstract: A sintered bearing has a structure in which Ni—P alloy particles having an average diameter of 10 to 100 ?m are dispersed in an amount of 1 to 20% by mass in a Cu-based sintered alloy base, a Fe—Cu-based sintered alloy base or a Cu—Ni-based sintered alloy base. The Ni—P alloy particles are derived from a raw material powder comprising 1 to 12% by mass of P; and a remainder composed of Ni and inevitable impurities. The Cu-based sintered alloy base contains no less than 40% by mass of Cu. The Fe—Cu-based sintered alloy base contains no more than 50% by mass of Fe. The Cu—Ni-based sintered alloy base contains 20 to 40% by mass of Ni and 0.1 to 1.0% by mass of P; or contains 10 to 25% by mass of Ni, 10 to 25% by mass of Zn and 0.1 to 1.0% by mass of P.
    Type: Application
    Filed: February 21, 2013
    Publication date: December 4, 2014
    Applicant: DIAMET CORPORATION
    Inventor: Yoshinari Ishii
  • Patent number: 8709124
    Abstract: There is provided a novel sintered sliding member superior in thermal resistance, corrosion resistance and wear resistance. The sintered sliding member of the present invention includes 7.7-30.3% Cu, 2.0-20.0% Sn and 0.3-7.0% boron nitride by mass, with a remainder composed of Ni and unavoidable impurities. The sintered sliding member may further include 0.1-3.0% C or 0.1-0.7% P. A porosity of the sintered sliding member is 5-25%.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: April 29, 2014
    Assignee: Diamet Corporation
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
  • Publication number: 20130223774
    Abstract: There is provided a Cu-based oil-impregnated sintered bearing which can be used for high-load applications such as an ABS system and a wiper motor system in automobile, can be manufactured at low cost, and is excellent in abrasion resistance and seizure resistance. The bearing contains 5 to 40% by mass of Ni, 3 to 15% by mass of Sn, 0.5 to 4.0% by mass of P, or further 0.3 to 5.0% by mass of a solid lubricant, and a remainder comprising Cu and inevitable impurities, and has a metallic structure in which a phase mainly composed of Ni and P is dispersed in a matrix, and has a 5 to 25% porosity.
    Type: Application
    Filed: November 7, 2011
    Publication date: August 29, 2013
    Applicant: DIAMET CORPORATION
    Inventors: Yoshinari Ishii, Yasuhiro Tsukada
  • Publication number: 20130189150
    Abstract: There is provided a bearing for motor-powered fuel injection pumps, made from Cu—Ni-based sintered alloy, which is able to be obtained at a low cost, having excellent corrosion and abrasion resistances. The bearing contains 10 to 20% by mass of Ni, 5 to 13% by mass of Sn, 0.1 to 0.8% by mass of P, 1 to 6% by mass of C, and a remainder containing Cu and inevitable impurities, and is formed with a Ni—Sn—Cu—P phase containing at least 30% by mass of Sn in a grain boundary, and has a 8 to 18% porosity. The Ni—Sn—Cu—P phase contains 30 to 49% by mass of Ni, 10 to 30% by mass of Cu, 0.5 to 1.5% by mass of P, and a remainder containing Sn and inevitable impurities.
    Type: Application
    Filed: November 7, 2011
    Publication date: July 25, 2013
    Applicant: DIAMET CORPORATION
    Inventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura