Abstract: A coating system selecting kinds of coating heads and operation sequences with no errors even when two or more kinds of coating heads are used in exchange in a single coating line. The coating system uses an automatic discriminating device which automatically discriminates at least kinds of a plurality of coating heads used in exchange in a single coating line, thereby discriminating the kind of the coating head which is set in the coating line.

Abstract: In a coating apparatus, a nozzle connects a feed pipe for feeding a coat solution to a manifold of a die with an opening of the manifold. The nozzle satisfies conditions: 1.5≦B/A≦5.0 and 0.8≦C/B≦8.0, when A is an equivalent diameter of an end of the nozzle to be connected with the tube, B is an equivalent diameter of another end of the nozzle to be connected with the opening, and C is a length of the nozzle. The coat solution fed from the feed pipe enters in the nozzle. In the nozzle, the coating solution diverges along with an inner wall of the nozzle to enter into the manifold. In the manifold the coating solution flows in a widthwise direction and flows out through a slit extending from the manifold to a lip of the die, such that a moving web is coated with the coating solution uniformly.

Abstract: In a simultaneous coating of multiple layers on a web using a slide hopper type coating apparatus, the gelatin concentration of the coating liquid for the bottom layer is set to be lower than the gelatin concentration of the coating liquid for the middle layer by at least 2 points in percentage, the ratio A/B, which is the flow amount ratio of the coating liquid for the bottom layer with respect to the entire multi-layered coating liquid, is set to be between 0.05 and 0.2, and the ratio C/D, which is the viscosity ratio between the coating liquid for the bottom layer and the coating liquid of the middle layer, is set to be between 0.2 and 0.67. Thereby, the flow of the multi-layered coating liquid flowing down on the slide surface can be stabilized.

Abstract: In curtain coating for multiple layers consisting of lower most layer, uppermost layer and intermediate layer, using coating liquid having viscosity more than 300 mPas for one layer or more of multiple layers improves amazingly the curtain coating stability against disturbance such as passing spliced portion of running web. The one layer or more layers for which coating liquid having viscosity more than 300 mPas is to be used is selected from intermediate layer. The curtain coating stability is further improved by combining the high viscosity coating liquid for intermediate layer with other technologies such as electrifying web, heating web upstream of coating point and/or keeping web tension higher than some specified value.

Abstract: The curtain coating apparatus of the invention comprises a sliding face on which a coating solution flows down, a coating width regulating plate which is located on each of both sides of the sliding face and regulates the width of the flow of the coating solution, and an edge guide which is connected to the width regulating plate, and keeps both side edges of free falling stream of the coating solution from the sliding face, wherein a contact angle of water with the coating width regulating plate is greater than a contact angle of water with the edge guide, and the apparatus has solved problems of streaks and uneven thickness at side end portions of a free falling film caused by contraction and teapot phenomenon (residence), by changing wett properties at a coating width regulating plate and an edge guide.

Abstract: An object of the invention is to provide a method to obtain and keep a uniform charge distribution on a web to be coated at the time of coating to establish stable high-speed coating. It was identified after some research that non-uniform charging is caused by not only non-uniformity at electrifying the web but also leakage of charge to transporting rollers from lateral edge area of the web while the web is transported contacting the rollers. An electrostatic charge on the electrified web leaks from one side surface when the one side contacts the roller and the amount of the leakage depends on a surface resistivity of the surface portion of web. If the leakage happens from a back surface (surface usually not to be coated), which causes leakage from a front surface area (surface to be coated) corresponding to the back surface area where the leakage happened.

Abstract: The coating apparatus has an air shielding device to prevent a curtain of coating liquids, which free-falls from a coating head, from being disturbed by an air carried along by a traveling web. The coating apparatus also has a device to move the air shielding device. Before and at the start of coating, the air shielding device is kept far from an impingement position where the free-falling curtain impinges onto the web. Just after the start of coating, the air shielding device is moved close to the impingement position. This prevents the air shielding device from being contaminated with splashes of the coating liquids, and the like.

Abstract: A coating system selecting kinds of coating heads and operation sequences with no errors even when two or more kinds of coating heads are used in exchange in a single coating line. The coating system uses an automatic discriminating device which automatically discriminates at least kinds of a plurality of coating heads used in exchange in a single coating line, thereby discriminating the kind of the coating head which is set in the coating line.

Abstract: Before the start of coating, a deflector receives a curtain of a coating liquid free-falling from a coating hopper in order to prevent a continuously-running web from being coated with the coating liquid. At the start of the coating, the deflector is moved relatively to the coating hopper, so that the coating liquid can start to be applied to the web. A receding part is formed at the end of the deflector.

Abstract: A curtain coating apparatus includes a hopper with a slide plane on which the coating solution flows and a hopper lip from where the coating solution begins to freely fall down as a free falling curtain. The apparatus also includes at least a pair of outlets disposed in a position along the edge part of the free falling curtain and situated at a fixed distance down from the hopper lip. Auxiliary solutions are introduced from the width directions so as to maintain the curtain in the width direction.

Abstract: A curtain coating method of coating a continuously travelling web with at least two kinds of coating solutions superposed upon one another in layers includes the steps of supplying said coating solutions to flow as a free falling curtain and impinging the coating solutions on the web, in which differences in gelatin concentration and viscosity between a coating solution for a lowest layer and a coating solution for an adjacent layer are adjusted to 0-2 weight percent and 0-20 cp respectively.

Abstract: In a simultaneous coating of multiple layers on a web using a slide hopper type coating apparatus, the gelatin concentration of the coating liquid for the bottom layer is set to be lower than the gelatin concentration of the coating liquid for the middle layer by at least 2 points in percentage, the ratio A/B, which is the flow amount ratio of the coating liquid for the bottom layer with respect to the entire multi-layered coating liquid, is set to be between 0.05 and 0.2, and the ratio C/D, which is the viscosity ratio between the coating liquid for the bottom layer and the coating liquid of the middle layer, is set to be between 0.2 and 0.67. Thereby, the flow of the multi-layered coating liquid flowing down on the slide surface can be stabilized.

Abstract: A cell electrode of a stripe rectangle shape having at least one electrode depolarizing mix layer on a current collector. A thickness of one end portion of the electrode depolarizing mix layer is thicker than an average thickness of the electrode depolarizing mix layer by 2 to 25%.

Abstract: A method of making a cell electrode of a stripe rectangle shape having at least one electrode depolarizing mix layer on a current collector. A thickness of one end portion of the electrode depolarizing mix layer is thicker than an average thickness of the electrode depolarizing mix layer by 2 to 25%. The method comprises sequentially bond adhesive tape pieces to a strip conductive sheet, coating on electrode depolarizing mix solution on the surface of the stripe conductive sheet and peeling off the adhesive tape piece.

Abstract: A cell electrode of a stripe rectangle shape having at least one electrode depolarizing mix layer on a current collector. The thickness of two end portions of the electrode depolarizing mix layer are thicker than an average thickness of the electrode depolarizing mix layer by 2 to 25%.

Abstract: A film applying method in which a coating solution is applied by a solution injector having an edge guide onto a support member as a freely falling coating film, includes forming a solution contact surface of the edge guide to have one of a radius greater than 1.0 mm or a width d greater than 0.7 mm when the coating solution has at least one of a viscosity greater than 45 cp and a dynamic surface tension difference greater than 8 dyne/cm. The edge guide solution contacting surface is narrowed to have a radius less than 1.0 mm or a width d less than 0.7 mm when the coating solution has at least one of a viscosity less than 45 cp and a dynamic surface tension difference less than 8. In a second embodiment, the coating solution is prepared to have at least one of a viscosity greater than 45 cp and a dynamic surface tension difference greater than 8 dyne/cm when the solution contacting part of the edge guide has either a radius r greater than 1.0 mm or a width d greater than 0.7 mm.