Patents by Inventor Yoshio Miyasaka
Yoshio Miyasaka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11858177Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.Type: GrantFiled: July 18, 2022Date of Patent: January 2, 2024Assignee: FUJI KIHAN CO., LTD.Inventor: Yoshio Miyasaka
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Patent number: 11745393Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.Type: GrantFiled: November 27, 2018Date of Patent: September 5, 2023Assignee: FUJI KIHAN CO., LTD.Inventor: Yoshio Miyasaka
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Patent number: 11731242Abstract: A method of treating a surface of a mold. A preliminary treatment of dry-ejecting an angular carbide powder against the surface of the mold so as to cause elemental carbon present within the carbide powder to be diffused into the surface of the mold. The carbide powder has particle diameters not larger than those of a 220 grit and the carbide powder being dry-ejected at an ejection pressure of 0.2 MPa or greater. An after-treatment of dry-ejecting a spherical powder against the surface of the mold to cause the spherical powder to impact the surface of the mold and form innumerable circular arc shaped fine depressions. The spherical powder has a hardness not less than the hardness of a base material of metal of the mold and particle diameters not larger than those of a 220 grit and dry-ejected at an ejection pressure of 0.2 MPa or greater.Type: GrantFiled: February 1, 2017Date of Patent: August 22, 2023Assignee: FUJI KIHAN CO., LTD.Inventor: Yoshio Miyasaka
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Publication number: 20230191560Abstract: The present invention improves surface roughness by knocking down protruding parts while leaving recessed parts in the surface of a metal product, protrusions/recesses having been formed in said surface via blasting, and improves surface hardness and compressive residual stress. Treatment is performed upon a metal product in which protrusions/recesses have been formed in the surface thereof via blasting. Spherical shot that are less hard than the surface hardness of the metal product and have a particle size that is greater than the width of recessed parts of the protrusions/recesses are sprayed toward and collide against the surface of the metal product as crushing shot, and the protruding parts of the protrusions/recesses formed on the surface of the metal product are selectively knocked down, thereby providing a metal product surface member in which the surface roughness of the metal product has been improved.Type: ApplicationFiled: December 13, 2018Publication date: June 22, 2023Inventor: Yoshio MIYASAKA
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Publication number: 20220347893Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.Type: ApplicationFiled: July 18, 2022Publication date: November 3, 2022Inventor: Yoshio MIYASAKA
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Patent number: 11124868Abstract: A method of treating a surface of a gear for a strain wave reduction gear mechanism. The method includes: taking a gear for a strain wave reduction gear mechanism as a workpiece, the gear is formed from a machine structural steel containing at least 0.2% carbon and being subjected to heat treatment after having been machined; performing a first process in which carbide particles are ejected against a surface of the workpiece so as to remove machining marks on the surface of the workpiece and so as to cause elemental carbon in the carbide particles to diffuse and permeate into the surface of the gear; and after the first process, performing a second process in which spherical particles are ejected against a surface of the workpiece for increasing an internal compressive residual stress of the gear surface by a magnitude of at least ?50 MPa.Type: GrantFiled: October 24, 2019Date of Patent: September 21, 2021Assignee: FUJI KIHAN CO. LTD.Inventor: Yoshio Miyasaka
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Publication number: 20210269922Abstract: A food product contact member that makes contact with a food product. The food product contact member is configured from a metal or a substance containing a metal. The food product contact member includes a contact surface making contact with the food product and having a micronized structure. Plural smooth circular arc shaped depressions without pointed protrusions are formed over an entirety of the contact surface. Titanium oxide is diffused and penetrated at a proximity to a surface of the contact surface contacting the food product.Type: ApplicationFiled: November 27, 2018Publication date: September 2, 2021Inventor: Yoshio MIYASAKA
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Publication number: 20210230729Abstract: Spherical shaped ejection particles are ejected against a surface of a sintered body including hard particles and a binder metal phase bonding the hard particles together, with a compressed gas at an ejection pressure of from 0.2 MPa to 0.6 MPa or at an ejection velocity of from 80 m/s to 200 m/s and the spherical ejection particles having a hardness not less than the hardness of the binder metal phase and that is a hardness of 1000 HV or less and being particles having an average particle diameter from 20 ?m to 149 ?m. Thus, plastic deformation resulting from such impact and the instantaneous temperature rise and cooling occurring at the impact sites micronizes the structure of the binder metal phase, causes a change to a dense structure, and imparts compressive residual stress thereto. This results in strengthening, and enables prevention of brittle fracture in the sintered body.Type: ApplicationFiled: August 24, 2020Publication date: July 29, 2021Inventor: Yoshio MIYASAKA
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Patent number: 11041245Abstract: A method for preventing adhesion of aluminum onto the surface of a metallic product, which can be performed by a simple treatment, at low cost and within a short time. Tin granules having an average particle diameter of 10 to 100 ?m and each having an oxide film formed thereon are sprayed onto the surface of a metallic product under a spraying pressure of 0.5 MPa or more or at a spraying velocity of 200 m/sec or more to form a tin oxide coating film at a thickness of 1 ?m or less on a portion of the surface of the metallic product, wherein the portion of the surface of the metallic product is a portion at which the metallic product is in contact with aluminum or an aluminum alloy. By forming the tin oxide coating film, it becomes possible to prevent the adhesion of aluminum onto a metallic product.Type: GrantFiled: February 1, 2017Date of Patent: June 22, 2021Assignee: FUJI KIHAN CO., LTD.Inventor: Yoshio Miyasaka
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Publication number: 20210138692Abstract: Surface material of a mold molding surface and surface treatment method. A molding surface of material including metal and in which the molding surface reaches 50° C. or higher during molding is subjected to rapid thermal processing by injecting a substantially spherical shot with a hardness equal to or greater than the surface hardness of the mold and a size of #220 (JIS R6001-1973) or smaller at an injection pressure of 0.2 MPa or more and bombarding the surface with the shot, causing the temperature to rise locally and instantaneously at a bombarded portion to refine the surface structure of the surface and to form numerous smooth arc-shaped indentations on the entire surface of the surface. Then, powder including titanium having size of #100 or smaller is injected at an injection pressure of 0.2 MPa or more to form a coating of titanium oxide on the surface of the surface.Type: ApplicationFiled: November 27, 2018Publication date: May 13, 2021Inventor: Yoshio MIYASAKA
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Publication number: 20200248296Abstract: A method of treating a surface of a gear for a strain wave reduction gear mechanism. The method includes: taking a gear for a strain wave reduction gear mechanism as a workpiece, the gear is formed from a machine structural steel containing at least 0.2% carbon and being subjected to heat treatment after having been machined; performing a first process in which carbide particles are ejected against a surface of the workpiece so as to remove machining marks on the surface of the workpiece and so as to cause elemental carbon in the carbide particles to diffuse and permeate into the surface of the gear; and after the first process, performing a second process in which spherical particles are ejected against a surface of the workpiece for increasing an internal compressive residual stress of the gear surface by a magnitude of at least ?50 MPa.Type: ApplicationFiled: October 24, 2019Publication date: August 6, 2020Inventor: Yoshio MIYASAKA
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Publication number: 20190085464Abstract: A method for preventing adhesion of aluminum onto the surface of a metallic product, which can be performed by a simple treatment, at low cost and within a short time. Tin granules having an average particle diameter of 10 to 100 ?m and each having an oxide film formed thereon are sprayed onto the surface of a metallic product under a spraying pressure of 0.5 MPa or more or at a spraying velocity of 200 m/sec or more to form a tin oxide coating film at a thickness of 1 ?m or less on a portion of the surface of the metallic product, wherein the portion of the surface of the metallic product is a portion at which the metallic product is in contact with aluminum or an aluminum alloy. By forming the tin oxide coating film, it becomes possible to prevent the adhesion of aluminum onto a metallic product.Type: ApplicationFiled: February 1, 2017Publication date: March 21, 2019Inventor: Yoshio MIYASAKA
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Publication number: 20190022824Abstract: A method of treating a surface of a mold. A preliminary treatment of dry-ejecting an angular carbide powder against the surface of the mold so as to cause elemental carbon present within the carbide powder to be diffused into the surface of the mold. The carbide powder has particle diameters not larger than those of a 220 grit and the carbide powder being dry-ejected at an ejection pressure of 0.2 MPa or greater. An after-treatment of dry-ejecting a spherical powder against the surface of the mold to cause the spherical powder to impact the surface of the mold and form innumerable circular arc shaped fine depressions. The spherical powder has a hardness not less than the hardness of a base material of metal of the mold and particle diameters not larger than those of a 220 grit and dry-ejected at an ejection pressure of 0.2 MPa or greater.Type: ApplicationFiled: February 1, 2017Publication date: January 24, 2019Inventor: Yoshio MIYASAKA
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Patent number: 9995242Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.Type: GrantFiled: October 8, 2013Date of Patent: June 12, 2018Assignees: Art Metal Mfg. Co., Ltd., Fuji Kihan Co., Ltd.Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
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Publication number: 20160221036Abstract: The present invention provides a method for enhancing adhesion of low-temperature ceramic coating in which a ceramic film with high adhesion strength can be formed on a metal product with the low-temperature ceramic coating. The method comprises: a blasting step comprising mixing substantially spherical shot having three or more approximate but different particle sizes, the shot having hardness equal to or higher than hardness of a base material of the metal product, and intermittently ejecting the shot with compressed air onto the metal product; a smoothing step comprising polishing a surface to be treated of the metal product to form smooth portions; and a low-temperature ceramic coating step comprising forming the ceramic film on the surface of the metal product at equal to or lower than tempering temperature of the base material, wherein the blasting and smoothing steps are carried out before the low-temperature ceramic coating step.Type: ApplicationFiled: December 16, 2015Publication date: August 4, 2016Inventor: Yoshio Miyasaka
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Publication number: 20160193658Abstract: To provide a method for surface treatment of a powdery metal material used for manufacture of harmonic structure metal in which a fine grain region and a coarse grain region are harmonically arranged. The method includes the steps of: using a blasting machine which ejects ejection powder with a compressed gas in a cabinet and causes the ejection powder to collide against an object to be collided and comprises dust collecting means; and performing blasting of causing a powdery metal material and a medium substance having hardness equal to or higher than that of the powdery metal material to collide with each other repeatedly, and exfoliate surface oxides from the powdery metal material and also form the fine grain region having a crystal grain diameter smaller than a crystal grain diameter of a center part in the vicinity of a surface of the powdery metal material.Type: ApplicationFiled: September 14, 2014Publication date: July 7, 2016Inventor: Yoshio Miyasaka
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Publication number: 20150233320Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.Type: ApplicationFiled: October 8, 2013Publication date: August 20, 2015Applicants: Art Metal Mfg. Co., Ltd., Fuji Kihan co., Ltd.Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
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Patent number: 8893538Abstract: Uniform nano-scale microstructures can be reliably formed on the surface layer of this metal product while still improving the surface roughness and make the surface layer robust enough not to disappear due to wear. The surface of the metal product is repeatedly subjected to instantaneous rapid heating and rapid cooling by intermittently ejecting onto the surface of the metal product shot with a mixture of three or more approximate but different particle sizes for a high ejection density, thereby forming uniform microstructures near the surface of the metal product and forming micro-diameter dimples in the metal surface.Type: GrantFiled: November 10, 2011Date of Patent: November 25, 2014Assignee: Fuji Kihan Co., Ltd.Inventor: Yoshio Miyasaka
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Patent number: 8652227Abstract: An abrasive cleaning agent is provided which can be used for a polishing process for polishing a surface of a workpiece to form a mirror surface, which suppresses generation of static electricity and adhesion of stains to the workpiece, which decreases a crushing ratio, and which has a low environmental burden when the abrasive cleaning agent is disposed of. The above abrasive cleaning agent includes an elastic material containing a soluble nitrogen substance as a primary component, which is obtained from tubers of devil's tongue and which contains mannan as a primary component, and a 10% to 30% of water; and 1 to 30 percent by weight, with respect to the elastic material, of abrasive grains of size 53 micron or less, which are supported on surfaces of the elastic material and/or are buried therein, so that the grain diameter on the whole is in the range of 88 to 1,190 ?m.Type: GrantFiled: June 26, 2013Date of Patent: February 18, 2014Assignee: Fuji Kihan Co. LtdInventor: Yoshio Miyasaka
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Publication number: 20140021174Abstract: In order to extend a lifetime of a welding tip in a simple way, a surface reinforcing layer 2 is formed by ejecting a metal powder shot onto at least an inner peripheral surface of a welding tip 1 (1, 12) formed of any material of copper, a copper alloy or ceramic-dispersed copper at an ejection velocity of 100 m/sec or higher. The metal powder shot has an average particle diameter of 40 to 150 ?m and hardness equal to or higher than the material of the welding tip 1 (11, 12). Then, a semiconductor film 3 is formed on the surface reinforcing layer 2 by further ejecting a tin powder with an average particle diameter of 10 ?m to 100 ?m having a tin oxide film formed thereon onto the surface reinforcing layer 2 at an ejection velocity of 200 m/sec or higher.Type: ApplicationFiled: April 22, 2013Publication date: January 23, 2014Applicant: FUJI KIHAN CO., LTD.Inventor: Yoshio MIYASAKA