Patents by Inventor Yoshiro Kabe

Yoshiro Kabe has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7981785
    Abstract: A polysilicon electrode layer (103) (a first electrode layer) is formed by forming a polysilicon film on a gate oxide film (102) on a silicon wafer (101). A tungsten layer (105) (a second electrode layer) is formed on this polysilicon electrode layer (103). In addition, a barrier layer (104) is formed on the polysilicon electrode layer (103) before the formation of the tungsten layer (105). Etching is then conducted using a silicon nitride layer (106) as the etching mask. Next, an oxide insulating film (107) is formed on an exposed surface of the polysilicon layer (103) by plasma oxidation wherein a process gas containing oxygen gas and hydrogen gas is used at a process temperature not less than 300° C. With this method, a selective oxidation of the polysilicon electrode layer (103) can be carried out without oxidizing the tungsten layer (105).
    Type: Grant
    Filed: March 1, 2004
    Date of Patent: July 19, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Masaru Sasaki, Yoshiro Kabe
  • Publication number: 20110171835
    Abstract: A method of forming a silicon oxide film on silicon exposed on a surface of a workpiece includes mounting the workpiece on a mounting table in a processing chamber; generating plasma of a process gas containing oxygen by supplying the process gas into the processing chamber; applying a bias to the workpiece by supplying high-frequency power to the mounting table; and forming the silicon oxide film by applying the plasma to the biased workpiece and oxidizing the silicon. A ratio of oxygen in the process gas is set to be in the range of 0.1% to 10%. A pressure in the processing chamber is set to be in the range of 1.3 Pa to 266.6 Pa upon forming the silicon oxide film. An output of the high-frequency power is set to be in the range of 0.14 W/cm2 to 2.13 W/cm2 per unit area of the workpiece.
    Type: Application
    Filed: March 29, 2011
    Publication date: July 14, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiro KABE, Hideo NAKAMURA, Junichi KITAGAWA
  • Patent number: 7910495
    Abstract: A plasma oxidizing method includes a step of placing an object to be processed and having a surface containing silicon on a susceptor disposed in a processing vessel of a plasma processing apparatus, a step of producing a plasma from a processing gas containing oxygen in the processing vessel, a step of supplying high-frequency electric power to the susceptor and applying a high-frequency bias to the object to be processed when the plasma is produced, and a step of forming a silicon oxide film by oxidizing silicon in the surface of the object to be processed by the plasma.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: March 22, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Toshihiko Shiozawa, Yoshiro Kabe, Takashi Kobayashi, Hikaru Adachi, Junichi Kitagawa, Nobuhiko Yamamoto
  • Publication number: 20110039418
    Abstract: In order to form an insulating film, which constitutes a flat interface with silicon, by CVD, a surface of silicon is oxidized to form a silicon oxide film using a plasma treatment apparatus in which microwaves are introduced into a chamber through a flat antenna having a plurality of holes. A silicon oxide film is formed as an insulating film on the silicon oxide film by CVD. Further, in the plasma treatment apparatus, a treating gas containing a noble gas and oxygen is introduced into the chamber, and, further, microwaves are introduced into the chamber through the flat antenna. Plasma is generated under a pressure in the range of not less than 6.7 Pa and not more than 533 Pa to modify the insulating film with the plasma.
    Type: Application
    Filed: February 6, 2009
    Publication date: February 17, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiro Kabe, Junichi Kitagawa, Kikuo Yamabe
  • Patent number: 7887637
    Abstract: In a substrate processing apparatus for performing a plasma process on a substrate including a tungsten-containing film, cleaning is performed for a process chamber. This cleaning includes, after the plasma process, supplying a gas containing O2 into the process chamber without setting the process chamber opened to the atmosphere, and generating plasma of the gas to clean the process chamber.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: February 15, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Shigenori Ozaki, Hideyuki Noguchi, Yoshiro Kabe, Kazuhiro Isa, Masaru Sasaki
  • Publication number: 20110024048
    Abstract: In a plasma oxidation processing apparatus (100) which supplies a high-frequency bias power to an electrode (7) embedded in a stage (5), the interior surface, which is to be exposed to a plasma, of an aluminum lid (27) which functions as an opposite electrode for the stage (5) is coated with a silicon film (48) as a protective film. Positioned adjacent to the silicon film (48), an upper liner (49a) and a thicker lower liner (49b) are provided on the interior surfaces of a second container (3) and a first container (2). This prevents a short circuit or abnormal electrical discharge to the interior surfaces, making it possible to form a proper high-frequency current path and enhance the efficiency of power consumption.
    Type: Application
    Filed: March 31, 2009
    Publication date: February 3, 2011
    Applicant: Tokyo Electron Limited
    Inventors: Hideo Nakamura, Jun Yamashita, Junichi Kitagawa, Yoshiro Kabe, Yoshinori Fukuda
  • Publication number: 20110017586
    Abstract: In oxidation of a silicon having irregularities, a silicon oxide film having a thickness as small as possible is formed in the side wall as compared with the bottom. A plasma is generated, using a plasma processing apparatus (100) which introduces microwave into a chamber (1) through a plane antenna (31) having plural microwave radiating holes (32), while applying a high-frequency power to a stage (2), under the conditions that the proportion of oxygen in the processing gas is in the range of 0.1 to 50% and the processing pressure is in the range of 1.3 to 667 Pa. By using this plasma, the ratio of the thickness of the silicon oxide film formed on the side wall surfaces of the irregularities to the thickness of the silicon oxide film formed on the bottom wall surfaces of the recessed portions of the irregularities is made not more than 0.6, while the thickness of the silicon oxide films formed on the bottom wall surfaces is not less than 6 nm and not more than 20 nm.
    Type: Application
    Filed: July 22, 2010
    Publication date: January 27, 2011
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Hideo Nakamura, Yoshiro Kabe, Junichi Kitagawa
  • Publication number: 20100291319
    Abstract: A plasma processing apparatus for plasma-processing a target substrate is provided. The plasma processing apparatus includes a metallic processing container forming a processing space in which a plasma process is performed, and a substrate mounting table provided in the processing space to mount a target substrate thereon, a quartz member which shields a sidewall of the metallic processing container from the processing space and whose lower end extends to a position lower than a substrate mounting surface of the substrate mounting table, an annular member which is made of quartz and is provided between a bottom surface of the quartz member and a bottom wall of the metallic processing container to shield the bottom wall of the metallic processing container from the processing space, and a processing gas inlet part for introducing a processing gas into the processing space from a vicinity of an outer periphery of the substrate mounting table.
    Type: Application
    Filed: September 29, 2008
    Publication date: November 18, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Jun Yamashita, Yoshiro Kabe, Junichi Kitagawa
  • Publication number: 20100247805
    Abstract: An object to be processed which has silicon on its surface is loaded in a processing chamber. A plasma of a processing gas containing oxygen gas and nitrogen gas is generated in the processing chamber. The silicon on the surface of the object to be processed is oxidized by the plasma, thereby forming a silicon oxide film.
    Type: Application
    Filed: May 22, 2007
    Publication date: September 30, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiro Kabe, Junichi Kitagawa, Sunao Muraoka
  • Publication number: 20100184267
    Abstract: To form a good quality silicon oxide film provided with both a superior Qbd characteristic and Rd characteristic, a wafer W is loaded into a plasma treatment apparatus where the surface of a silicon layer 501 of the wafer W is treated by plasma oxidation to form on the silicon layer 501 to a film thickness T1 a silicon oxide film 503. Next, the wafer W on which the silicon oxide film 503 is formed is transferred to a thermal oxidation treatment apparatus where the silicon oxide film 503 is treated by thermal oxidation to thereby form a silicon oxide film 505 having a target film thickness T2.
    Type: Application
    Filed: August 31, 2009
    Publication date: July 22, 2010
    Applicants: TOKYO ELECTRON LIMITED, University of Tsukuba
    Inventors: Yoshiro Kabe, Junichi Kitagawa, Kikuo Yamabe
  • Publication number: 20100136797
    Abstract: A silicon oxide film is formed in a processing chamber of a plasma processing apparatus by performing oxidation process, by using plasma to a processing object having a patterned irregularity, wherein the plasma is generated while high-frequency power is supplied to a mount table under the conditions that the oxygen content in a process gas is not less than 0.5% and less than 10% and the process pressure is 1.3 to 665 Pa.
    Type: Application
    Filed: March 28, 2008
    Publication date: June 3, 2010
    Inventors: Yoshiro Kabe, Takashi Kobayashi, Toshihiko Shiozawa, Junichi Kitagawa
  • Publication number: 20100105216
    Abstract: A plasma oxidizing method in which a plasma is produced in a processing chamber of a plasma processing apparatus under a processing condition that the proportion of oxygen in the processing gas is 20% or more and the processing pressure is 400 to 1333 Pa, and silicon exposed from the surface of an object to be processed is oxidized by the plasma to form a silicon oxide film.
    Type: Application
    Filed: September 27, 2007
    Publication date: April 29, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Takashi Kobayashi, Junichi Kitagawa, Yoshiro Kabe, Toshihiko Shiozawa
  • Publication number: 20100093179
    Abstract: A pattern forming method includes preparing a target object including silicon with an initial pattern formed thereon and having a first line width; performing a plasma oxidation process on the silicon surface inside a process chamber of a plasma processing apparatus and thereby forming a silicon oxide film on a surface of the initial pattern; and removing the silicon oxide film. The pattern forming method is arranged to repeatedly perform formation of the silicon oxide film and removal of the silicon oxide film so as to form an objective pattern having a second line width finer than the first line width on the target object.
    Type: Application
    Filed: December 20, 2007
    Publication date: April 15, 2010
    Applicants: National University Corporation Nagoya University, TOKYO ELECTRON LIMITED
    Inventors: Masaru Hori, Yoshiro Kabe, Toshihiko Shiozawa, Junichi Kitagawa
  • Publication number: 20100093185
    Abstract: The present invention provides a method for forming a silicon oxide film, with a substantially uniform film thickness and without being so influenced by dense sites and scattered sites in a pattern provided on an object to be processed, while keeping advantageous points of a plasma oxidation process performed under a lower-pressure and lower-oxygen-concentration condition. In this method, plasma of a processing gas is applied to a surface of the object having a concavo-convex pattern, in a processing chamber of a plasma processing apparatus, so as to oxidize silicon on the surface of the object, thereby forming the silicon oxide film. The plasma is generated under the condition that a ratio of oxygen in the processing gas is within a range of 0.1% to 10% and pressure is within a range of 0.133 Pa to 133.3 Pa.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 15, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiro Kabe, Takashi Kobayashi, Toshihiko Shiozawa, Junichi Kitagawa
  • Publication number: 20100029093
    Abstract: A silicon oxide film forming method includes a step of placing an object to be processed and having a surface having a projecting/recessed pattern and containing silicon in a processing vessel of a plasma processing apparatus, a step of producing a plasma from a processing gas containing oxygen at a proportion of 5 to 20% under a processing pressure of 267 to 400 Pa in the processing vessel, and a step of forming a silicon oxide film by oxidizing silicon in the surface of the object to be processed by the plasma.
    Type: Application
    Filed: September 27, 2007
    Publication date: February 4, 2010
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Toshihiko Shiozawa, Yoshiro Kabe, Takashi Kobayashi, Junichi Kitagawa, Kazuhiro Isa
  • Publication number: 20100015815
    Abstract: A plasma oxidizing method includes a step of placing an object to be processed and having a surface containing silicon on a susceptor disposed in a processing vessel of a plasma processing apparatus, a step of producing a plasma from a processing gas containing oxygen in the processing vessel, a step of supplying high-frequency electric power to the susceptor and applying a high-frequency bias to the object to be processed when the plasma is produced, and a step of forming a silicon oxide film by oxidizing silicon in the surface of the object to be processed by the plasma.
    Type: Application
    Filed: September 27, 2007
    Publication date: January 21, 2010
    Applicant: Tokyo Electron Limited
    Inventors: Toshihiko Shiozawa, Yoshiro Kabe, Takashi Kobayashi, Hikaru Adachi, Junichi Kitagawa, Nobuhiko Yamamoto
  • Publication number: 20090263919
    Abstract: A plasma oxidation process is performed to form a silicon oxide film on the surface of a target object by use of plasma with an O(1D2) radical density of 1×1012 [cm?3] or more generated from a process gas containing oxygen inside a process chamber of a plasma processing apparatus. During the plasma oxidation process, the O(1D2) radical density in the plasma is measured by a VUV monochromator 63, and a correction is made to the plasma process conditions.
    Type: Application
    Filed: August 27, 2007
    Publication date: October 22, 2009
    Applicants: National University Corporation Nagoya University, Tokyo Electron Limited
    Inventors: Masaru Hori, Toshihiko Shiozawa, Yoshiro Kabe, Junichi Kitagawa
  • Patent number: 7524774
    Abstract: An object of the present invention is to prevent an increase in film thickness and inhibit a reduction in capacity of a capacitor. In a semiconductor device having a capacitor, the capacitor includes a lower electrode, an upper electrode, and an insulating film interposed between the lower electrode and the upper electrode. A surface of the lower electrode on an insulating layer side is nitrided. If the lower electrode is made of polysilicon, nitriding the surface thereof increases oxidation resistance at the time of heat treatment in a post process. Particularly in a DRAM, the capacity of the capacitor is large, and therefore, this effect is significant. Further, leakage current inside the capacitor is also reduced.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: April 28, 2009
    Assignee: Tokyo Electron Limited
    Inventors: Masaru Sasaki, Yoshiro Kabe
  • Publication number: 20080032511
    Abstract: A selective oxidation process is performed on a gate electrode in a plasma processing apparatus 100. A wafer W with the gate electrode formed thereon is placed on a susceptor 2 within a chamber 1. Ar gas, H2 gas, and O2 gas are supplied from an Ar gas supply source 17, an H2 gas supply source 18, and an O2 gas supply source 19 in a gas supply system 16 through a gas feed member 15 into the chamber 1. At this time, a flow rate ratio H2/O2 of H2 gas relative to O2 gas is set to be 1.5 or more and 20 or less, preferably to be 4 or more, and more preferably to be 8 or more. Further, the pressure inside the chamber is set to be 3 to 700 Pa, such as 6.7 Pa (50 mTorr).
    Type: Application
    Filed: August 11, 2005
    Publication date: February 7, 2008
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Yoshiro Kabe, Masaru Sasaki
  • Publication number: 20070224836
    Abstract: A polysilicon electrode layer (103) (a first electrode layer) is formed by forming a polysilicon film on a gate oxide film (102) on a silicon wafer (101). A tungsten layer (105) (a second electrode layer) is formed on this polysilicon electrode layer (103). In addition, a barrier layer (104) is formed on the polysilicon electrode layer (103) before the formation of the tungsten layer (105). Etching is then conducted using a silicon nitride layer (106) as the etching mask. Next, an oxide insulating film (107) is formed on an exposed surface of the polysilicon layer (103) by plasma oxidation wherein a process gas containing oxygen gas and hydrogen gas is used at a process temperature not less than 300° C. With this method, a selective oxidation of the polysilicon electrode layer (103) can be carried out without oxidizing the tungsten layer (105).
    Type: Application
    Filed: March 1, 2004
    Publication date: September 27, 2007
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Masaru Sasaki, Yoshiro Kabe