Patents by Inventor Yoshiyasu Kawasaki

Yoshiyasu Kawasaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170327919
    Abstract: A high-strength steel sheet with excellent formability and high yield ratio that has TS of 980 MPa or more and YR of 68% or more is obtained by providing a predetermined chemical composition and a steel microstructure that contains, in area ratio, 15 to 55% of polygonal ferrite, 8% or more of non-recrystallized ferrite, and 15 to 30% of martensite, and that contains, in volume fraction, 12% or more of retained austenite, in which the polygonal ferrite has a mean grain size of 4 ?m or less, the martensite has a mean grain size of 2 ?m or less, the retained austenite has a mean grain size of 2 ?m or less, and a value obtained by dividing an Mn content in the retained austenite (in mass %) by an Mn content in the polygonal ferrite (in mass %) equals 2.0 or more.
    Type: Application
    Filed: October 29, 2015
    Publication date: November 16, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takeshi YOKOTA, Takako YAMASHITA, Kazuhiro SETO
  • Publication number: 20170314091
    Abstract: Disclosed is a steel sheet having a predetermined chemical composition and a steel microstructure that contains, in area ratio, 35% or more and 80% or less of polygonal ferrite and 5% or more and 25% or less of martensite, and that contains, in volume fraction, 8% or more of retained austenite, in which the polygonal ferrite, the martensite, and the retained austenite have a mean grain size of 6 ?m or less, 3 ?m or less, and 3 ?m or less, respectively, and each have a mean grain aspect ratio of 2.0 or less, and in which a value obtained by dividing an Mn content in the retained austenite in mass % by an Mn content in the polygonal ferrite in mass % equals 2.0 or more.
    Type: Application
    Filed: October 29, 2015
    Publication date: November 2, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takeshi YOKOTA, Takako YAMASHITA, Kazuhiro SETO
  • Publication number: 20170306435
    Abstract: A high-strength steel sheet with excellent formability and high yield ratio that has TS of 590 MPa or more and YR of 68% or more is obtained by providing a predetermined chemical composition and a steel microstructure that contains, in area ratio, 35 to 80% of polygonal ferrite, 5% or more of non-recrystallized ferrite, and 5 to 25% of martensite, and that contains, in volume fraction, 8% or more of retained austenite, in which the polygonal ferrite has a mean grain size of 6 ?m or less, the martensite has a mean grain size of 3 ?m or less, the retained austenite has a mean grain size of 3 ?m or less, and a value obtained by dividing an Mn content in the retained austenite (in mass %) by an Mn content in the polygonal ferrite (in mass %) equals 2.0 or more.
    Type: Application
    Filed: October 29, 2015
    Publication date: October 26, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takako YAMASHITA, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20170298482
    Abstract: Disclosed is a steel sheet having a predetermined chemical composition and a steel microstructure that contains, in area ratio, 15% or more and 55% or less of polygonal ferrite and 15% or more and 30% or less of martensite, and that contains, in volume fraction, 12% or more of retained austenite, in which the polygonal ferrite, the martensite, and the retained austenite have a mean grain size of 4 ?m or less, 2 ?m or less, and 2 ?m or less, respectively, and each have a mean grain aspect ratio of 2.0 or less, and in which a value obtained by dividing an Mn content in the retained austenite in mass % by an Mn content in the polygonal ferrite in mass % equals 2.0 or more.
    Type: Application
    Filed: October 29, 2015
    Publication date: October 19, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takeshi YOKOTA, Takako YAMASHITA, Kazuhiro SETO
  • Patent number: 9765413
    Abstract: A high-strength galvanized steel sheet with high yield ratio having excellent ductility and stretch flange formability, the steel sheet having a chemical composition containing, by mass %, C: 0.04% or more and 0.13% or less, Si: 0.9% or more and 2.3% or less, Mn: 0.8% or more and 2.4% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 0.1% or less, N: 0.008% or less, and the balance being Fe and inevitable impurities and a microstructure including, in terms of area ratio, 94% or more of a ferrite phase and 2% or less of a martensite ferrite phase, wherein mean grain size of ferrite is 10 ?m or less, Vickers hardness of ferrite is 140 or more, mean grain size of carbide particles existing at grain boundaries of ferrite is 0.5 ?m or less, and aspect ratio of carbide particles existing at the grain boundaries of ferrite is 2.0 or less.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: September 19, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki, Keisuke Fukushi
  • Patent number: 9758848
    Abstract: A high strength steel sheet including, by mass, C: 0.03% or more and 0.25% or less, Si: 0.4% or more and 2.5% or less, Mn: 3.5% or more and 10.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 2.5% or less, N: 0.008% or less, Si+Al: 1.0% or more, the balance being Fe and inevitable impurities. The area ratio of ferrite is 30% or more and 80% or less, the area ratio of martensite is 0% or more and 17% or less, the volume fraction of retained austenite is 8% or more, and the average grain size of retained austenite is 2 ?m or less.
    Type: Grant
    Filed: April 20, 2012
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Hiroshi Hasegawa, Shinjiro Kaneko, Yasunobu Nagataki
  • Patent number: 9758847
    Abstract: Provided is a hot-rolled steel sheet having a composition containing 0.04 mass percent to 0.20 mass percent C, 0.7 mass percent to 2.3 mass percent Si, 0.8 mass percent to 2.8 mass percent Mn, 0.1 mass percent or less P, 0.01 mass percent or less S, 0.1 mass percent or less Al, and 0.008 mass percent or less N, the remainder being Fe and inevitable impurities. Internal oxides containing one or more selected from the group consisting of Si, Mn, and Fe are present at grain boundaries and in grains in a base metal. The internal oxides present at the grain boundaries in the base metal are located within 5 ?m from the surface of the base metal. The difference between the depths at which the internal oxides are formed in the cross direction of the steel sheet is 2 ?m or less.
    Type: Grant
    Filed: November 2, 2012
    Date of Patent: September 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Mai Miyata, Yoshitsugu Suzuki, Yasunobu Nagataki, Yoshiyasu Kawasaki, Hirokazu Sugihara
  • Publication number: 20170218475
    Abstract: Disclosed is a method comprising: preparing a steel slab with a predetermined chemical composition; subjecting the steel slab to hot rolling by heating it to a temperature of 1100-1300° C., hot rolling it with a finisher delivery temperature of 800-1000° C. to form a hot-rolled steel sheet, and coiling the steel sheet at a mean coiling temperature of 200-500° C.; subjecting the steel sheet to pickling treatment; and subjecting the steel sheet to annealing by retaining the steel sheet at a temperature of 740-840° C. for 10-900 s, then cooling the steel sheet at a mean cooling rate of 5-50° C./s to a cooling stop temperature of higher than 350° C. and 550° C. or lower, and retaining the steel sheet in a temperature range of higher than 350° C. to 550° C. for 10 s or more.
    Type: Application
    Filed: August 5, 2015
    Publication date: August 3, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takeshi YOKOTA, Yoshimasa FUNAKAWA, Kazuhiro SETO, Yukihiro MATSUBARA
  • Publication number: 20170218472
    Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, stretch flangeability, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, 1-10% of martensite, and 5-15% of tempered martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, the retained austenite has a mean free path of 1.2 ?m or less, and the tempered martensite has a mean free path of 1.2 ?m or less.
    Type: Application
    Filed: August 5, 2015
    Publication date: August 3, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Kazunori TAHARA, Takeshi YOKOTA, Kaneharu OKUDA, Kazuhiro SETO
  • Publication number: 20170211163
    Abstract: Disclosed is a high-strength steel sheet having a tensile strength (TS) of 780 MPa or more and excellent in ductility, fatigue properties, balance between high strength and ductility, surface characteristics, and sheet passage ability that can be obtained by providing a predetermined chemical composition and a steel microstructure that contains, by area, 20-50% of ferrite, 5-25% of bainitic ferrite, and 5-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and the retained austenite has a mean free path of 1.2 ?m or less.
    Type: Application
    Filed: August 5, 2015
    Publication date: July 27, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Kazunori TAHARA, Takeshi YOKOTA, Kaneharu OKUDA, Kazuhiro SETO
  • Publication number: 20170204490
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, and 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, an area ratio of retained austenite having a mean C content in mass % at least 2.1 times the C content in the steel sheet in mass % is 60% or more of an area ratio of the entire retained austenite.
    Type: Application
    Filed: August 5, 2015
    Publication date: July 20, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Yoshie OBATA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20170204491
    Abstract: Disclosed is a method comprising: preparing a steel slab with a predetermined chemical composition; subjecting the steel slab to hot rolling by heating it to a temperature of 1100-1300° C., hot rolling it with a finisher delivery temperature of 800-1000° C. to form a hot-rolled steel sheet, and coiling the steel sheet at a mean coiling temperature of 200-500° C.; subjecting the steel sheet to pickling treatment; subjecting the steel sheet to annealing by retaining the steel sheet at a temperature of 740-840° C. for 10-900 s, and the cooling the steel sheet at a mean cooling rate of 5-30° C./s to a cooling stop temperature of 150-350° C.; and subjecting the steel sheet to reheating treatment by reheating the steel sheet to a reheating temperature of higher than 350° C. and 550° C. or lower, and retaining the steel sheet at the reheating temperature for 10 s or more.
    Type: Application
    Filed: August 5, 2015
    Publication date: July 20, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Takeshi YOKOTA, Yoshimasa FUNAKAWA, Kazuhiro SETO, Yukihiro MATSUBARA
  • Publication number: 20170175219
    Abstract: Disclosed is a high-strength steel sheet having a predetermined chemical composition, satisfying the condition that Mn content divided by B content equals 2100 or less, and a steel microstructure that contains, by area, 25-80% of ferrite and bainitic ferrite in total, 3-20% of martensite, and that contains, by volume, 10% or more of retained austenite, in which the retained austenite has a mean grain size of 2 ?m or less, a mean Mn content in the retained austenite in mass % is at least 1.2 times the Mn content in the steel sheet in mass %, and an aggregate of retained austenite formed by seven or more identically-oriented retained austenite grains accounts for 60% or more by area of the entire retained austenite.
    Type: Application
    Filed: August 5, 2015
    Publication date: June 22, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yoshiyasu KAWASAKI, Hiroshi MATSUDA, Yoshie OBATA, Shinjiro KANEKO, Takeshi YOKOTA, Kazuhiro SETO
  • Publication number: 20170166990
    Abstract: Disclosed is a high-strength hot-dip galvanized steel sheet produced from a steel sheet containing Si and Mn as a base material and excellent in coating appearance, corrosion resistance, resistance to coating delamination during severe forming, and formability during severe forming. Also disclosed is a method for producing the high-strength hot-dip galvanized steel sheet. In a heating process for annealing, the following (Condition 1) to (Condition 3) are used: (Condition 1) In the heating process for annealing, the rate of temperature rise when the temperature inside an annealing furnace is in a temperature range of from 450° C. to A° C. inclusive (where A is an arbitrary value selected in a range of 500?A) is 7° C./sec. or more; (Condition 2) The maximum steel sheet temperature reached during the annealing is 600° C. or higher and 750° C. or lower; (Condition 3) When the temperature of the steel sheet is in a temperature range of from 600° C. to 750° C.
    Type: Application
    Filed: February 6, 2015
    Publication date: June 15, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki
  • Patent number: 9617614
    Abstract: A method of manufacturing a high strength steel sheet having excellent formability suitable for the material of an automotive part has a tensile strength (TS) of 980 MPa or more and total elongation (EL) is 25% or more. A steel slab has a chemical composition containing C: 0.03% to 0.35%, Si: 0.5% to 3.0%, Mn: 3.5% to 10.0%, P: 0.100% or less, S: 0.02% or less, and the remainder includes Fe and incidental impurities on a percent by mass basis is hot-rolled, a heat treatment is performed, in which an achieved temperature of Ac1 to Ac1+100° C. is held for 3 minutes or more, subsequently, cold rolling is performed at a rolling reduction of 20% or more and, annealing is performed, in which an achieved temperature of Ac1?30° C. to Ac1+100° C. is held for 1 minute or more.
    Type: Grant
    Filed: October 17, 2012
    Date of Patent: April 11, 2017
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Hasegawa, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki
  • Publication number: 20170067131
    Abstract: A steel sheet contains, by mass %, 0.03% to 0.35% C, 0.01% to 0.50% Si, 3.6% to 8.0% Mn, 0.01% to 1.0% Al, 0.10% or less P, and 0.010% or less S, the remainder being Fe and inevitable impurities. The steel sheet is continuously annealed, heated at a heating rate of 7° C./s or more in a temperature range corresponding to an annealing furnace inside temperature of 450° C. to A° C. (where 500?A?600), the maximum end-point temperature of the steel sheet in an annealing furnace is 600° C. to 700° C., the transit time of the steel sheet in a temperature range corresponding to a steel sheet temperature of 600° C. to 700° C. is 30 seconds to 10 minutes, and the concentration of hydrogen in an atmosphere is 20% by volume or more in a heating step.
    Type: Application
    Filed: February 3, 2015
    Publication date: March 9, 2017
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki
  • Patent number: 9580779
    Abstract: A method for manufacturing the high strength steel sheet having excellent formability includes hot-rolling a steel slab having a chemical composition containing, by mass %, C: 0.03% or more and 0.35% or less, Si: 0.5% or more and 3.0% or less, Mn: 3.5% or more and 10.0% or less, P: 0.1% or less, S: 0.01% or less, N: 0.008% or less and the balance comprising Fe and inevitable impurities, coiling the hot-rolled steel sheet at a temperature range of the Ar1 transformation point to the Ar1 transformation point+(the Ar3 transformation point?the Ar1 transformation point)/2, cooling the coiled steel sheet down to 200° C. or lower, heating and holding the cooled steel sheet at a temperature range of the Ac1 transformation point?200° C.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: February 28, 2017
    Assignee: JFE Steel Corporation
    Inventors: Yoshiyasu Kawasaki, Hiroshi Hasegawa, Tatsuya Nakagaito, Shinjiro Kaneko, Yasunobu Nagataki
  • Patent number: 9580785
    Abstract: The present invention provides a method for manufacturing a high-strength galvannealed steel sheet. The method includes hot-rolling a slab to produce a hot-rolled sheet having a microstructure in which a total area ratio of bainite and martensite is 80% or more, cold-rolling the hot-rolled sheet to produce a cold-rolled steel sheet, continuously annealing the cold-rolled steel sheet by heating to 750° C. to 900° C. at an average heating rate of 8° C./s or more from 500° C. to an A1 transformation point, holding the steel sheet for 10 seconds or more, and then cooling the steel sheet to a temperature region of 300° C. to 530° C. at an average cooling rate of 3° C./s or more from 750° C. to 530° C., galvanizing the steel sheet, and further coating-alloying the steel sheet in a temperature region of 540° C. to 600° C. for 5 to 60 seconds.
    Type: Grant
    Filed: April 3, 2014
    Date of Patent: February 28, 2017
    Assignee: JFE Steel Corporation
    Inventors: Tatsuya Nakagaito, Yoshiyasu Kawasaki, Shinjiro Kaneko, Saiji Matsuoka, Yoshitsugu Suzuki
  • Publication number: 20160362760
    Abstract: A high-strength steel sheet has excellent workability, excellent phosphatability, and excellent corrosion resistance after electrodeposition coating has been performed, even when the contents of Si and Mn are high. Condition 1 through Condition 3 below are used when continuous annealing is performed on a steel sheet. Condition 1: In a heating process of continuous annealing, a steel sheet is heated at a heating rate of 7° C./s or more in a temperature range in an annealing furnace of 450° C. or higher and A° C. or lower (A: 500?A). Condition 2: The maximum end-point temperature of a steel sheet is 600° C. or higher and 750° C. or lower in continuous annealing. Condition 3: In a steel sheet temperature range of 600° C. or higher and 750° C. or lower in continuous annealing, the traveling time of the steel sheet through the temperature range is 30 seconds or more and 10 minutes or less, and the dew point of the atmosphere is ?10° C. or higher in the temperature range.
    Type: Application
    Filed: February 17, 2015
    Publication date: December 15, 2016
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki
  • Publication number: 20160289784
    Abstract: A high-strength steel sheet and a method for manufacturing a high-strength steel sheet having excellent phosphatability and excellent corrosion resistance after electrodeposition coating has been performed, even in the case where the contents of Si and Mn are high. The method may comprise annealing a steal sheet by using a continuous annealing method, performing a heating process, controlling the maximum end-point temperature of a steel sheet in the annealing furnace, controlling the traveling time of the steel sheet, and controlling the dew point of the atmosphere.
    Type: Application
    Filed: November 13, 2014
    Publication date: October 6, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Yusuke FUSHIWAKI, Yoshiyasu KAWASAKI