Patents by Inventor Youlu Yu

Youlu Yu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11339279
    Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 15 g/10 min, a density from 0.91 to 0.945 g/cm3, a CY-a parameter at 190° C. from 0.2 to 0.6, an average number of long chain branches per 1,000,000 total carbon atoms of the polymer in a molecular weight range of 500,000 to 2,000,000 g/mol of less than 5, and a maximum ratio of ?E/3? at an extensional rate of 0.03 sec?1 in a range from 3 to 15. The ethylene polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in the lower molecular weight fraction, such that polymer melt strength and bubble stability are maintained for the fabrication of blown films and other articles of manufacture.
    Type: Grant
    Filed: April 1, 2020
    Date of Patent: May 24, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Errun Ding, Chung Ching Tso, Max P. McDaniel, Ashish M. Sukhadia, Youlu Yu, Randall S. Muninger, Aaron M. Osborn, Christopher E. Wittner
  • Publication number: 20220153887
    Abstract: Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 ?m and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
    Type: Application
    Filed: February 3, 2022
    Publication date: May 19, 2022
    Inventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius, Youlu Yu
  • Publication number: 20220144985
    Abstract: Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 ?m and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
    Type: Application
    Filed: July 8, 2021
    Publication date: May 12, 2022
    Inventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius, Youlu Yu
  • Patent number: 11325997
    Abstract: Supported chromium catalysts containing a solid oxide and 0.1 to 15 wt. % chromium, in which the solid oxide or the supported chromium catalyst has a particle size span from 0.5 to 1.4, less than 3 wt. % has a particle size greater than 100 ?m, and less than 10 wt. % has a particle size less than 10 ?m, can be contacted with an olefin monomer in a loop slurry reactor to produce an olefin polymer. Representative ethylene-based polymers produced using the chromium catalysts have a HLMI of 4 to 70 g/10 min, a density from 0.93 to 0.96 g/cm3, from 150 to 680 ppm solid oxide (such as silica), from 1.5 to 6.8 ppm chromium, and a film gel count of less than 15 catalyst particle gels per ft2 of 25 micron thick film and/or a gel count of less than or equal to 50 catalyst particles of greater than 100 ?m per five grams of the ethylene polymer.
    Type: Grant
    Filed: December 7, 2021
    Date of Patent: May 10, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius, Youlu Yu
  • Patent number: 11326005
    Abstract: Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 ?m and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
    Type: Grant
    Filed: July 8, 2021
    Date of Patent: May 10, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius, Youlu Yu
  • Publication number: 20220127395
    Abstract: Ethylene-based polymers are characterized by a melt index less than 1 g/10 min, a density from 0.94 to 0.965 g/cm3, a Mw from 100,000 to 250,000 g/mol, a relaxation time from 0.5 to 3 sec, and an average number of long chain branches (LCBs) per 1,000,000 total carbon atoms in a molecular weight range of 300,000 to 900,000 g/mol that is greater than that in a molecular weight range of 1,000,000 to 2,000,000 g/mol, or an average number of LCBs per 1,000,000 total carbon atoms in a molecular weight range of 1,000,000 to 2,000,000 g/mol of less than or equal to about 5 and a maximum ratio of ?E/3? at an extensional rate of 0.1 sec?1 from 1.2 to 10. These polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in a lower molecular weight fraction, such that polymer melt strength and parison stability are maintained for the fabrication of blow molded products and other articles of manufacture.
    Type: Application
    Filed: January 10, 2022
    Publication date: April 28, 2022
    Inventors: Jeremy M. Praetorius, Alfred E. Brown, Jr., Yongwoo Inn, Youlu Yu, Qing Yang, Ashish M. Sukhadia
  • Publication number: 20220119627
    Abstract: A bimodal polymer composition comprising a lower molecular weight homopolymer and a higher molecular weight copolymer wherein the bimodal polymer composition has a density of from about 0.930 gram per cubic centimeter (g/cc) to about 0.970 g/cc, a ratio of high load melt index:melt index of from about 10 to about 150 and an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561. A chromium-catalyzed polymer composition comprising (i) a lower molecular weight homopolymer and (ii) a higher molecular weight copolymer, wherein the bimodal polymer composition has an Environmental Stress Crack Resistance (ESCR) of from about 25 hours to about 300 hours when measured in accordance with ASTM D1693 or ASTM D2561.
    Type: Application
    Filed: October 15, 2020
    Publication date: April 21, 2022
    Inventors: Youlu YU, Eric D. SCHWERDTFEGER, Jeffrey S. FODOR, David A. SOULES
  • Patent number: 11267919
    Abstract: Ethylene-based polymers are characterized by a melt index less than 1 g/10 min, a density from 0.94 to 0.965 g/cm3, a Mw from 100,000 to 250,000 g/mol, a relaxation time from 0.5 to 3 sec, and an average number of long chain branches (LCBs) per 1,000,000 total carbon atoms in a molecular weight range of 300,000 to 900,000 g/mol that is greater than that in a molecular weight range of 1,000,000 to 2,000,000 g/mol, or an average number of LCBs per 1,000,000 total carbon atoms in a molecular weight range of 1,000,000 to 2,000,000 g/mol of less than or equal to about 5 and a maximum ratio of ?E/3? at an extensional rate of 0.1 sec?1 from 1.2 to 10. These polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in a lower molecular weight fraction, such that polymer melt strength and parison stability are maintained for the fabrication of blow molded products and other articles of manufacture.
    Type: Grant
    Filed: June 11, 2020
    Date of Patent: March 8, 2022
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Jeremy M. Praetorius, Alfred E. Brown, Jr., Yongwoo Inn, Youlu Yu, Qing Yang, Ashish M. Sukhadia
  • Publication number: 20210388130
    Abstract: Ethylene-based polymers are characterized by a melt index less than 1 g/10 min, a density from 0.94 to 0.965 g/cm3, a Mw from 100,000 to 250,000 g/mol, a relaxation time from 0.5 to 3 sec, and an average number of long chain branches (LCBs) per 1,000,000 total carbon atoms in a molecular weight range of 300,000 to 900,000 g/mol that is greater than that in a molecular weight range of 1,000,000 to 2,000,000 g/mol, or an average number of LCBs per 1,000,000 total carbon atoms in a molecular weight range of 1,000,000 to 2,000,000 g/mol of less than or equal to about 5 and a maximum ratio of ?E/3? at an extensional rate of 0.1 sec?1 from 1.2 to 10. These polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in a lower molecular weight fraction, such that polymer melt strength and parison stability are maintained for the fabrication of blow molded products and other articles of manufacture.
    Type: Application
    Filed: June 11, 2020
    Publication date: December 16, 2021
    Inventors: Jeremy M. Praetorius, Alfred E. Brown, JR., Yongwoo Inn, Youlu Yu, Qing Yang, Ashish M. Sukhadia
  • Publication number: 20210309841
    Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 15 g/10 min, a density from 0.91 to 0.945 g/cm3, a CY-a parameter at 190° C. from 0.2 to 0.6, an average number of long chain branches per 1,000,000 total carbon atoms of the polymer in a molecular weight range of 500,000 to 2,000,000 g/mol of less than 5, and a maximum ratio of ?E/3? at an extensional rate of 0.03 sec?1 in a range from 3 to 15. The ethylene polymers have substantially no long chain branching in the high molecular weight fraction of the polymer, but instead have significant long chain branching in the lower molecular weight fraction, such that polymer melt strength and bubble stability are maintained for the fabrication of blown films and other articles of manufacture.
    Type: Application
    Filed: April 1, 2020
    Publication date: October 7, 2021
    Inventors: Errun Ding, Chung Ching Tso, Max P. McDaniel, Ashish M. Sukhadia, Youlu Yu, Randall S. Muninger, Aaron M. Osborn, Christopher E. Wittner
  • Patent number: 11124586
    Abstract: Catalyst compositions containing a metallocene compound, a solid activator, and a co-catalyst, in which the solid activator or the supported metallocene catalyst has a d50 average particle size of 15 to 50 ?m and a particle size distribution of 0.5 to 1.5, can be contacted with an olefin in a loop slurry reactor to produce an olefin polymer. A representative ethylene-based polymer produced using the catalyst composition has excellent dart impact strength and low gels, and can be characterized by a HLMI from 4 to 10 g/10 min, a density from 0.944 to 0.955 g/cm3, a higher molecular weight component with a Mn from 280,000 to 440,000 g/mol, and a lower molecular weight component with a Mw from 30,000 to 45,000 g/mol and a ratio of Mz/Mw ranging from 2.3 to 3.4.
    Type: Grant
    Filed: November 9, 2020
    Date of Patent: September 21, 2021
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Max P. McDaniel, Carlton E. Ash, Kathy S. Clear, Eric D. Schwerdtfeger, Carlos A. Cruz, Jeremy M. Praetorius, Youlu Yu
  • Publication number: 20210277153
    Abstract: A method of determining multimodal polyethylene quality comprising the steps of (a) providing a multimodal polyethylene resin sample; (b) determining, in any sequence, the following: that the multimodal polyethylene resin sample has a melt index within 30% of a target melt index; that the multimodal polyethylene resin sample has a density within 2.5% of a target density; that the multimodal polyethylene resin sample has a dynamic viscosity deviation (% MVD) from a target dynamic viscosity of less than about 100%; that the multimodal polyethylene resin sample has a weight average molecular weight (Mw) deviation (% MwD) from a target Mw of less than about 20%; and that the multimodal polyethylene resin sample has a gel permeation chromatography (GPC) curve profile deviation (% GPCD) from a target GPC curve profile of less than about 15%; and (c) responsive to step (b), designating the multimodal polyethylene resin sample as a high quality resin.
    Type: Application
    Filed: May 14, 2021
    Publication date: September 9, 2021
    Inventors: Youlu Yu, Paul J. DesLauriers, Yongwoo Inn
  • Patent number: 11098139
    Abstract: A method of determining multimodal polyethylene quality comprising the steps of (a) providing a multimodal polyethylene resin sample; (b) determining, in any sequence, the following: that the multimodal polyethylene resin sample has a melt index within 30% of a target melt index; that the multimodal polyethylene resin sample has a density within 2.5% of a target density; that the multimodal polyethylene resin sample has a dynamic viscosity deviation (% MVD) from a target dynamic viscosity of less than about 100%; that the multimodal polyethylene resin sample has a weight average molecular weight (Mw) deviation (% MwD) from a target Mw of less than about 20%; and that the multimodal polyethylene resin sample has a gel permeation chromatography (GPC) curve profile deviation (% GPCD) from a target GPC curve profile of less than about 15%; and (c) responsive to step (b), designating the multimodal polyethylene resin sample as a high quality resin.
    Type: Grant
    Filed: February 28, 2018
    Date of Patent: August 24, 2021
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Youlu Yu, Paul J. DesLauriers, Yongwoo Inn
  • Patent number: 11014997
    Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 1 g/10 min, a density from 0.93 to 0.965 g/cm3, a CY-a parameter at 190° C. of less than 0.2, an average number of short chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 40,000 to 60,000 g/mol, and an average number of long chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 4,000,000 to 6,000,000 g/mol.
    Type: Grant
    Filed: May 16, 2019
    Date of Patent: May 25, 2021
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Errun Ding, Qing Yang, Randall S. Muninger, Youlu Yu, Yongwoo Inn
  • Publication number: 20210147661
    Abstract: Ethylene-based polymers are characterized by a density from 0.92 to 0.955 g/cm3, a HLMI of less than 35 g/10 min, and a ratio of a number of short chain branches (SCBs) per 1000 total carbon atoms at Mz to a number of SCBs per 1000 total carbon atoms at Mn in a range from 11.5 to 22. These polymers can have a higher molecular weight (HMW) component and a lower molecular weight (LMW) component, in which a ratio of a number of SCBs per 1000 total carbon atoms at Mn of the HMW component to a number of SCBs per 1000 total carbon atoms at Mn of the LMW component is in a range from 10.5 to 22. These ethylene polymers can be produced using a dual catalyst system containing an unbridged metallocene compound with an indenyl group having at least one halogen-substituted hydrocarbyl substituent with at least two halogen atoms, and a single atom bridged metallocene compound with a fluorenyl group and a cyclopentadienyl group.
    Type: Application
    Filed: January 28, 2021
    Publication date: May 20, 2021
    Inventors: Graham R. Lief, Qing Yang, Youlu Yu
  • Publication number: 20210139619
    Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 1 g/10 min, a density from 0.93 to 0.965 g/cm3, a CY-a parameter at 190° C. of less than 0.2, an average number of short chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 40,000 to 60,000 g/mol, and an average number of long chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 4,000,000 to 6,000,000 g/mol.
    Type: Application
    Filed: January 6, 2021
    Publication date: May 13, 2021
    Inventors: Errun Ding, Qing Yang, Randall S. Muninger, Youlu Yu, Yongwoo Inn
  • Patent number: 10927201
    Abstract: Catalyst systems having both a metallocene catalyst component and a Ziegler-Natta component are disclosed. Such catalyst systems can contain a metallocene compound, an activator-support, an organoaluminum compound, and a Ziegler-Natta component comprising titanium supported on magnesium chloride.
    Type: Grant
    Filed: August 29, 2019
    Date of Patent: February 23, 2021
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Errun Ding, Chung C. Tso, Youlu Yu, Qing Yang, Richard M. Buck
  • Publication number: 20200362064
    Abstract: Disclosed herein are ethylene-based polymers generally characterized by a melt index of less than 1 g/10 min, a density from 0.93 to 0.965 g/cm3, a CY-a parameter at 190° C. of less than 0.2, an average number of short chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 40,000 to 60,000 g/mol, and an average number of long chain branches per 1000 total carbon atoms of the polymer in a molecular weight range of 400,000 to 600,000 g/mol that is greater than that in a molecular weight range of 4,000,000 to 6,000,000 g/mol.
    Type: Application
    Filed: May 16, 2019
    Publication date: November 19, 2020
    Inventors: Errun Ding, Qing Yang, Randall S. Muninger, Youlu Yu, Yongwoo Inn
  • Patent number: 10654948
    Abstract: An ethylene polymer having a density greater than about 0.930 g/ml and a level of long chain branching ranging from about 0.001 LCB/103 carbons to about 1.5 LCB/103 carbons as determined by SEC-MALS. An ethylene polymer having a level of short chain branching ranging from about 0 to about 10 mol. % and a level of long chain branching ranging from about 0.001 LCB/103 carbons to about 1.5 LCB/103 carbons as determined by SEC-MALS. An ethylene polymer having a polydispersity index ranging from about 8 to about 25 and a level of long chain branching ranging from about 0.001 LCB/103 carbons to about 1.5 LCB/103 carbons as determined by SEC-MALS.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: May 19, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Carlos A. Cruz, Qing Yang, Max P. McDaniel, Joel L. Martin, Tony R. Crain, Steve M. Wharry, Jared L. Barr, Youlu Yu
  • Patent number: 10577440
    Abstract: A radically coupled polymer having a density of from about 0.915 g/ml to about 0.975 g/ml characterized by a crossover modulus measured in Pascals (Pa) that is equal to or less than ymn where ymn=180,000e?0.15x and x is the number average molecular weight of the radically coupled polymer divided by 1,000. An ethylene polymer having a level of short chain branching ranging from about 0 to about 10 mol. %; a level of long chain branching ranging from about 0.001 LCB/103 carbons to about 1.5 LCB/103 carbons as determined by SEC-MALS; and characterized by a crossover modulus measured in Pa that is equal to or less than ymn where ymn=180,000?0.15x and x is the number average molecular weight of the radically coupled polymer divided by 1,000.
    Type: Grant
    Filed: November 5, 2015
    Date of Patent: March 3, 2020
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Carlos A. Cruz, Max P. McDaniel, Qing Yang, Jared L. Barr, Youlu Yu