Patents by Inventor Yuichi Furukawa

Yuichi Furukawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170153571
    Abstract: An image forming apparatus includes a developer; an image carrier on which a latent image is formed; a charge member that charges the image carrier; an exposure part that forms a latent image on the image carrier charged; a developer carrier that carries the developer and develops the latent image on the image carrier as a developer image; and a transfer part that transfers the developer image from the image carrier to a recording medium. The developer is a one-component based developer that is produced by a pulverization method and does not contain a charge adjuvant, and 0.25 (parts by weight) or more of a sol-gel silica to 100 (parts by weight) of a base particle as an external additive is added.
    Type: Application
    Filed: November 18, 2016
    Publication date: June 1, 2017
    Inventors: Yuichi FURUKAWA, Hayato MATSUMOTO
  • Patent number: 9644255
    Abstract: A surface treatment method for a metal material is provided which includes applying diluted sulfuric acid to a surface of the metal material that is composed primarily of iron, performing a heat treatment on the metal material in the presence of at least one of CO, CO2 and organic gas under nitriding conditions under which a nitrided layer is formed in a superficial layer of the metal material after the application of the diluted sulfuric acid to form a carbon film which includes at least one of carbon nanocoils, carbon nanotubes and carbon nanofilaments on a surface of the nitrided layer of the metal material.
    Type: Grant
    Filed: April 12, 2012
    Date of Patent: May 9, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, TOYOTA SCHOOL FOUNDATION, MEC INTERNATIONAL CO. LTD.
    Inventors: Yuichi Furukawa, Masahiro Okumiya, Yoshiki Tsunekawa, Nao Kumemoto, Fumio Kawahara, Katsuhiro Takami
  • Patent number: 9605157
    Abstract: A surface treatment method on a base material coated a surface with a carbon film includes: supplying at least any one of titanium, zirconium, niobium, vanadium, hafnium, tantalum, and tungsten to the carbon film; and heating the carbon film to 400° C. or more under an inert atmosphere, thereby forming a coating film on the base material.
    Type: Grant
    Filed: May 7, 2013
    Date of Patent: March 28, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Shuji Sotozaki
  • Patent number: 9498818
    Abstract: A casting mold includes a carbon film with which at least a surface of the casting mold which forms a cavity is covered, and mold oil with which a surface of the carbon film is coated. In the casting mold, aluminum powder is added to the mold oil.
    Type: Grant
    Filed: August 2, 2013
    Date of Patent: November 22, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomohiro Koyama, Motoaki Ozaki, Yuichi Furukawa, Shuji Sotozaki, Hiroaki Wakai
  • Publication number: 20160332220
    Abstract: An up-drawing continuous casting method according to the present invention is an up-drawing continuous casting method for forming a casting having a predetermined shape by drawing up molten metal held in a holding furnace, and includes: a step of introducing, into the molten metal, a hollow member configured to draw up the molten metal; and a step of flowing inert gas into the hollow member so as to pour the inert gas into the molten metal. The casting is formed by drawing up the molten metal with the hollow member after stopping the flowing of the inert gas into the molten metal.
    Type: Application
    Filed: December 10, 2014
    Publication date: November 17, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi FURUKAWA, Keiichi MORITA
  • Patent number: 9433998
    Abstract: A surface-treated mold that includes a mold, a metal layer that is provided on a surface of the mold and contains at least one metal selected from nickel, chromium, tungsten and brass, and a carbon film that is provided on a surface of the metal layer, wherein the metal layer contains carbon, and the carbon concentration in the metal layer is higher between the boundary with the carbon film and the center of the metal layer than that between the boundary with the mold and the center of the metal layer.
    Type: Grant
    Filed: January 6, 2014
    Date of Patent: September 6, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Jun Yaokawa, Yasushi Iwata
  • Patent number: 9421605
    Abstract: An object is to propose a mold release agent improving the state of a mold surface by repeating casting cycle so as to extend the life of the metal mold actively, and a casting method using the mold release agent. A water-soluble mold release agent applied on a mold surface of a metal mold contains organic acid or organic acid salt which is reducing and ligand, wherein concentration of a total thereof is not less than 0.01 wt % in using concentration and is not more than a fixed concentration which is stability limit of emulsion of the mold release agent in undiluted concentration. Construction weight ratio of the organic acid or organic acid salt which is reducing and the ligand is in the range from 99/1 to 30/70.
    Type: Grant
    Filed: October 23, 2006
    Date of Patent: August 23, 2016
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuichi Furukawa, Toshio Uchida, Setsuyu Hayakawa
  • Patent number: 9382497
    Abstract: An oil-based graphite lubricant for a plunger includes graphite that is used as a solid lubricant, and an organic bentonite swollen by a mineral oil and a surfactant that are used as a graphite dispersant. The lubricant is prepared by a method which includes a first step of causing an organic bentonite to swell in the mineral oil, a second step of adding a surfactant, and a third step of adding and dispersing graphite.
    Type: Grant
    Filed: June 18, 2012
    Date of Patent: July 5, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Hiroshi Kawai, Yasufumi Kondo
  • Publication number: 20160158832
    Abstract: A method for manufacturing a pipe with a rib, in which a rib portion formed inside a pipe portion includes bent portions in accordance with bending of the pipe portion or a twisted portion in accordance with twisting of the pipe portion, includes drawing out molten metal held in a furnace by using a starter, from a surface of the molten metal, and drawing up the molten metal through a shape defining member defining a sectional shape of the pipe with the rib to be cast, and cooling and solidifying the molten metal passed through the shape defining member and drawn up. The bent portions are formed by moving at least one of the starter and the shape defining member in a horizontal direction. The twisted portion is formed by rotating at least one of the starter and the shape defining member about an axis extending along a vertical direction.
    Type: Application
    Filed: February 10, 2016
    Publication date: June 9, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Tetsuya NAKAJIMA, Jun YAOKAWA, Yasushi IWATA, Yoshio SUGIYAMA
  • Patent number: 9347135
    Abstract: A method for rust-proofing a mold, which is capable of reducing the time and the cost required for rust-proofing the mold. The method includes an iron hydroxide-forming step for forming iron hydroxide on a predetermined part of the surface of the mold, and a surface-treating step for forming a film covering the molding surface of the mold, and for changing the iron hydroxide formed on the mold into black rust, by heating the mold, under an oxygen-deficiency atmosphere, on which the iron hydroxide is formed in the iron hydroxide-forming step.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: May 24, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Ikuo Yamauchi, Yuichi Furukawa
  • Patent number: 9163992
    Abstract: A technique for an infrared radiation thermometer used for thermography that detects measurement abnormality of an infrared radiation thermometer and estimates the causes of the measurement abnormality such as contamination of an objective lens and a malfunction in a mechanism section of the infrared radiation thermometer.
    Type: Grant
    Filed: August 6, 2012
    Date of Patent: October 20, 2015
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, MEIWA E-TEC CO., LTD.
    Inventors: Yuichi Furukawa, Shingo Nakamura, Yuji Okada, Fumio Kawahara
  • Publication number: 20150290702
    Abstract: An up-drawing continuous casting apparatus includes a holding furnace that holds molten metal, and a shape defining member that is set near a molten metal surface of a molten metal held in the holding furnace, and defines a section shape of a casting to be cast, as the molten metal passes through the shape defining member. The shape defining member is able to be switched between a joined state and a partitioned state. With such a structure, it becomes possible to form a casting having a branched structure.
    Type: Application
    Filed: January 16, 2014
    Publication date: October 15, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya NAKAJIMA, Yuichi FURUKAWA, Tsukasa KATO, Keiichi MORITA, Naoya KOSAKA
  • Publication number: 20150218385
    Abstract: A surface treatment method on a base material coated a surface with a carbon film includes: supplying at least any one of titanium, zirconium, niobium, vanadium, hafnium, tantalum, and tungsten to the carbon film; and heating the carbon film to 400° C. or more under an inert atmosphere, thereby forming a coating film on the base material.
    Type: Application
    Filed: May 7, 2013
    Publication date: August 6, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Shuji Sotozaki
  • Publication number: 20150202681
    Abstract: An up-drawing continuous casting apparatus includes a holding furnace which holds molten metal, a guide-out member which guides the molten metal out from a surface of the molten metal held in the holding furnace, a shape determining member which is arranged to adjoin the surface of the molten metal and allows the molten metal guided out by the guide-out member to pass through the shape determining member to define a shape of a cross section of a casting, a cooling portion which cools the molten metal after the molten metal passes through the shape determining member, and an impact imparting portion which imparts an impact to the guide-out member or the casting.
    Type: Application
    Filed: October 11, 2013
    Publication date: July 23, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Tetsuya Nakajima, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20150196952
    Abstract: An up-thawing continuous casting apparatus includes a holding furnace that holds molten metal; a shape determining member that is arranged near a molten metal surface of a casting held in the holding furnace, and that determines a sectional shape of the molten metal by the molten metal passing through the shape determining member; a cooling portion that cools and solidifies the molten metal that has passed through the shape determining member; and a molten metal cooling portion that lowers a temperature of the molten metal held in the holding furnace.
    Type: Application
    Filed: September 13, 2013
    Publication date: July 16, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Publication number: 20150165517
    Abstract: A casting mold includes a carbon film with which at least a surface of the casting mold which forms a cavity is covered, and mold oil with which a surface of the carbon film is coated. In the casting mold, aluminum powder is added to the mold oil.
    Type: Application
    Filed: August 2, 2013
    Publication date: June 18, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomohiro Koyama, Motoaki Ozaki, Yuichi Furukawa, Shuji Sotozaki, Hiroaki Wakai
  • Publication number: 20150158205
    Abstract: Disclosed are a porous body with high strength, and a method for producing the porous body. Specifically disclosed is a porous body, which includes a carbon foam which is a porous material consisting primarily of carbon, and a carbon film which is formed on the surface of the carbon foam. The carbon film has a plurality of microscopic carbon fibers which are fibrous nanocarbons such as carbon nanofibers, carbon nanotubes, carbon nanocoils or carbon nanofilaments, and a plurality of fullerenes which are substantially spherical nanocarbons each consisting of a plurality of carbon atoms.
    Type: Application
    Filed: November 4, 2011
    Publication date: June 11, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Shuji Sotozaki, Yuichi Furukawa
  • Publication number: 20150122451
    Abstract: An up-drawing continuous casting apparatus includes a holding furnace that holds molten metal, a shape determining member that is arranged near a molten metal surface of the molten metal held in the holding furnace, and that determines a sectional shape of a casting by the molten metal passing through the shape determining member, and a cooling portion that cools the molten metal that has passed through the shape determining member. The shape determining member includes, on a main surface on the molten metal surface side, at least one of a protruding portion that protrudes from the main surface, or a recessed portion that is recessed from the main surface.
    Type: Application
    Filed: September 13, 2013
    Publication date: May 7, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tetsuya Nakajima, Yuichi Furukawa, Tsukasa Kato, Keiichi Morita, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama
  • Patent number: 8992705
    Abstract: During a process of cooling a hypereutectic Al—Si alloy melt, ultrasonic vibration is applied to the melt to crystallize primary crystal ?-Al using, in combination, an ultrasonic transducer (8) that generates the ultrasonic vibration, an ultrasonic horn (7) that is connected to the ultrasonic transducer (8) and transmits the ultrasonic vibration in a specified direction, a treatment vessel (2) that holds the melt and is in contact with the ultrasonic horn (7), and a treatment vessel fixing device (3) that fixes the treatment vessel (2) by pressing the treatment vessel toward the ultrasonic horn (7).
    Type: Grant
    Filed: August 2, 2010
    Date of Patent: March 31, 2015
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyota School Foundation
    Inventors: Yuichi Furukawa, Yoshiki Tsunekawa
  • Publication number: 20150071817
    Abstract: There are provided a manufacturing method of a casting capable of easily manufacturing a casting having a complex form and of increasing the degree of freedom of form of the casting to be manufactured, a manufacturing device thereof and a casting. At the time of forming a casting by drawing out molten metal from a bath surface of a molten metal bath and solidifying the molten metal which has been drawn out, an outer contour unit configured from a plurality of outer contour defining members for defining the outer contour of a casting is arranged in a region between the bath surface of the molten meth bath and a solid region where the molten metal is solidified and the molten metal which has been drawn out from the bath surface is drawn out through a region determined by the outer contour unit, and the form of the casting is changed by moving at least one of the plurality of outer contour defining members according to the drawing out of the molten metal.
    Type: Application
    Filed: March 13, 2013
    Publication date: March 12, 2015
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, KABUSHIKI KAISHA TOYOTA CHUO KENKYUSHO
    Inventors: Yu Sasaki, Yuichi Furukawa, Norihiro Amano, Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama