Patents by Inventor Yuichi Satsu

Yuichi Satsu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20080117008
    Abstract: A magnet comprising magnetic powder containing at least one rare earth metal element, and an oxide binder for binding the magnetic powder, wherein an inter-face distance of the binder determined by diffraction analysis is 0.25 to 2.94 nm. The disclosure also discloses a method of manufacturing a magnet comprising; compacting magnetic powder containing at least one rare earth element under pressure in a mold; impregnating the compacted magnetic powder molding with a precursor solution of an oxide material; and heat-treating the compacted magnetic molding impregnated with the precursor thereby to impart an inter-face distance determined by diffraction analysis to the binder in the compacted molding. The distance is 0.25 to 2.94 nm.
    Type: Application
    Filed: November 20, 2007
    Publication date: May 22, 2008
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Hiroyuki Suzuki
  • Publication number: 20080100154
    Abstract: A compacted magnetic core with a high resistance, which comprises compacted magnetic powder of an iron powder or an alloy powder containing iron as a main ingredient and a layer of a rare earth metal fluoride or an alkaline earth metal fluoride on the surface of the powder, wherein the rare earth metal fluoride or the alkaline earth metal fluoride contains fluorine-depleted crystal lattice at a rate of 10% or less.
    Type: Application
    Filed: October 26, 2007
    Publication date: May 1, 2008
    Inventors: Takao Imagawa, Yuichi Satsu, Matahiro Komuro
  • Publication number: 20080092994
    Abstract: A fluoride coating film formed with a fluoride-containing solution wherein a rare earth fluoride or an alkaline earth metal fluoride, in particular, fluoride of Pr, Nd, Dy, Tb and Ho, is swollen in a solvent comprising a major amount of an alcohol, and the solution is a colloidal solution in which the rare earth fluoride or the alkaline earth metal fluoride is dispersed homogeneously in the solvent comprising a major amount of an alcohol improves magnetic properties of NdFeB rare earth magnets including not only sintered magnets but also bonded magnets.
    Type: Application
    Filed: September 27, 2007
    Publication date: April 24, 2008
    Inventors: YUICHI SATSU, MATAHIRO KOMURO, YOSHII MORISHITA, SHIGEAKI FUNYU, MITSUO KATAYOSE
  • Patent number: 7352184
    Abstract: Eddy current generated around a magnetic circuit in an MRI apparatus is one of the causes of deviation from an ideal magnetic field gradient waveform and causes image distortion, loss of strength, ghost generation, loss of signal, and spectral distortion. An object of the present invention is to suppress the generation of the eddy current. In an MRI apparatus, a ferromagnetic material formed from powder is used in a part of a magnetic circuit: the powder mainly comprising a mother phase containing iron or cobalt and showing ferromagnetism; and a high-resistance layer having a resistance not less than ten times as high as the mother phase and a Vickers hardness lower than that of the mother phase being formed in layers along parts of the surface of the powder on parts or the entire of the surface.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: April 1, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi
  • Publication number: 20080054738
    Abstract: A magnet comprising grains of a ferromagnetic material whose main component is iron and a fluorine compound layer or an oxy-fluorine compound layer of fluoride compound particles of alkali metals, alkaline earth metals and rare earth elements, present on the surface of the ferromagnetic material grains, wherein an amount of iron atoms in the fluorine compound particles is 1 to 50 atomic %.
    Type: Application
    Filed: August 14, 2007
    Publication date: March 6, 2008
    Inventors: MATAHIRO KOMURO, YUICHI SATSU, TAKAO IMAGAWA
  • Publication number: 20080008897
    Abstract: A magnetic powder according to the present invention comprises powder made of the iron element as a main component, and an insulator covering the surface of the powder. The powder has a spherical shape or a smoothed surface. The insulator comprises rare earth fluorides, alkaline metal fluorides, or alkaline earth metal fluorides. A soft magnetic composite formed by using this magnetic powder can suppress its eddy current loss in a wide frequency band and can also suppress its hysteresis loss due to compressed residual distortion in soft magnetic powder.
    Type: Application
    Filed: July 6, 2007
    Publication date: January 10, 2008
    Inventors: Takao IMAGAWA, Yuichi Satsu, Matahiro Komuro
  • Publication number: 20070209737
    Abstract: The object of the present invention is to both reduce costs and improve magnetic characteristics of rare-earth bond magnets in which magnetic material is bound with a binding agent. In order to achieve this object, magnetic characteristics of a magnet are improved by performing cold forming on rare-earth magnetic powder by itself with no resin added. Then, in order to provide strength for the magnet, a low-viscosity SiO2 precursor is infiltrated and thermoset in the magnet shaped body. As a result, it is possible to obtain a rare-earth bond magnet in which magnetic characteristics are improved and costs are reduced.
    Type: Application
    Filed: March 12, 2007
    Publication date: September 13, 2007
    Applicant: Hitachi, Ltd.
    Inventors: Yuichi Satsu, Matahiro Komuro, Takao Imagawa, Takashi Yasuhara, Yutaka Matsunobu
  • Publication number: 20070159171
    Abstract: Eddy current generated around a magnetic circuit in an MRI apparatus is one of the causes of deviation from an ideal magnetic field gradient waveform and causes image distortion, loss of strength, ghost generation, loss of signal, and spectral distortion. An object of the present invention is to suppress the generation of the eddy current. In an MRI apparatus, a ferromagnetic material formed from powder is used in a part of a magnetic circuit: the powder mainly comprising a mother phase containing iron or cobalt and showing ferromagnetism; and a high-resistance layer having a resistance not less than ten times as high as the mother phase and a Vickers hardness lower than that of the mother phase being formed in layers along parts of the surface of the powder on parts or the entire of the surface.
    Type: Application
    Filed: December 20, 2006
    Publication date: July 12, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi
  • Publication number: 20070151632
    Abstract: A lamellar high resistance layer having resistivity ten times or higher than that of a mother phase containing iron or cobalt is formed and an oxygen content is controlled to 10 to 10000 ppm so that the reliability and residual magnetic flux density are increased.
    Type: Application
    Filed: December 20, 2006
    Publication date: July 5, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Takao Imagawa, Katsumi Ishikawa, Takeyuki Itabashi, Yuzo Kozono
  • Publication number: 20070144615
    Abstract: It is an object to mold a high-resistance magnet at low temperature, including room temperature. The magnet comprises magnetic powders, non-ferrous metallic powders having a lower hardness than the magnetic powders and a high-resistance layer, wherein the magnetic powders occupy a larger volume than the metallic powders. In particular, the high-resistance layer contains a fluorine compound and is placed between the magnetic powder and non-ferrous metallic powders.
    Type: Application
    Filed: December 19, 2006
    Publication date: June 28, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Takashi Yasuhara
  • Publication number: 20070145847
    Abstract: A dynamoelectric machine comprising a stator having a plurality of slots and teeth, armature windings wound around the teeth, and a rotor disposed inside the stator, wherein a degauss alloy member is disposed in the inner periphery of the stator and the magnetic compensator has its surface or inside thereof a high resistance layer.
    Type: Application
    Filed: December 20, 2006
    Publication date: June 28, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Noriaki Hino
  • Publication number: 20070134519
    Abstract: The object of the present invention is to provide a rare earth magnet which enables to achieve a good balance between high coercive force and high residual magnetic flux density, and its manufacturing method. The present invention provides a rare earth magnet in which a layered grain boundary phase is formed on a surface or a potion of a grain boundary of Nd2Fe14B which is a main phase of an R—Fe—B (R is a rare-earth element) based magnet, and wherein the grain boundary phase contains a fluoride compound, and wherein a thickness of the fluoride compound is 10 ?m or less, or a thickness of the fluoride compound is from 0.1 ?m to 10 ?m, and wherein the coverage of the fluoride compound over a main phase particle is 50% or more on average.
    Type: Application
    Filed: January 12, 2007
    Publication date: June 14, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu
  • Patent number: 7220481
    Abstract: A high dielectric composite material obtained by subjecting submicron particles of an inorganic filler containing a metal as its essential component to an insulating treatment such as a chemical treatment, further subjecting to a surface treatment for improving their compatibility with organic resins, and then dispersing in an organic resin, has a dielectric constant of 15 or above, with its dielectric loss tangent in the frequency region of from 100 MHz to 80 GHz being 0.1 or less, and can therefore be used effectively for multilayer wiring boards and module substrates.
    Type: Grant
    Filed: February 5, 2002
    Date of Patent: May 22, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Yuichi Satsu, Akio Takahashi, Tadashi Fujieda, Takumi Ueno, Haruo Akahoshi
  • Publication number: 20070071979
    Abstract: A magnetic material is including magnetic particles including a rare earth element, wherein a fluorine compound including an alkaline earth element or a rare earth element is formed on a surface of the magnetic particles, an oxygen concentration of the fluorine compound is higher than an oxygen concentration of the magnetic particle and the fluorine compound includes at least one type of element selected from the group consisting of the Li, Mg, Ca, Sc, V, Cr, Mn, Fe, Co, Ni, Zn, Al, Ga, Sr, Y, Zr, Nb, Ag, In, Sn, Ba, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Pb, and Bi elements.
    Type: Application
    Filed: September 25, 2006
    Publication date: March 29, 2007
    Inventors: Matahiro Komuro, Yuichi Satsu, Yuzo Kozono, Yasuo Kondo
  • Publication number: 20070065677
    Abstract: A magnet, wherein a surface of each of magnetic particles constituting the magnet is covered by a film with two or more types of fluoride are main components, wherein the main components of the film are fluoride including an element selected from the group consisting of Mg, La, Ce, Pr and Nd and fluoride including an element selected from the group consisting of Ca, Sr, Ba, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, or Lu.
    Type: Application
    Filed: September 21, 2006
    Publication date: March 22, 2007
    Inventors: Yuichi Satsu, Matahiro Komuro, Noboru Baba, Yuzo Kozono, Kunihiro Maeda
  • Patent number: 7179340
    Abstract: The object of the present invention is to provide a rare earth magnet which enables to achieve a good balance between high coercive force and high residual magnetic flux density, and its manufacturing method. The present invention provides a rare earth magnet in which a layered grain boundary phase is formed on a surface or a potion of a grain boundary of Nd2Fe14B which is a main phase of an R—Fe—B (R is a rare-earth element) based magnet, and wherein the grain boundary phase contains a fluoride compound, and wherein a thickness of the fluoride compound is 10 ?m or less, or a thickness of the fluoride compound is from 0.1 ?m to 10 ?m, and wherein the coverage of the fluoride compound over a main phase particle is 50% or more on average.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: February 20, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Matahiro Komuro, Yuichi Satsu
  • Publication number: 20060222848
    Abstract: A fluoride coating composition forms a coating of a rare earth fluoride and/or an alkaline earth metal fluoride on a surface of an article to be coated. The composition contains the rare earth fluoride and/or alkaline earth metal fluoride, and a medium mainly containing at least one alcohol. In the composition, the rare earth fluoride and/or alkaline earth metal fluoride is swollen by the medium, is gelatinous, and is dispersed in the medium.
    Type: Application
    Filed: February 15, 2006
    Publication date: October 5, 2006
    Inventors: Yuichi Satsu, Matahiro Komuro, Noboru Baba, Yuzo Kozono, Kunihiro Maeda
  • Patent number: 7112634
    Abstract: A thermosetting resin composition is produced by heat treating a mixture of a polyaddition thermosetting resin, a silicic compound of the formula wherein R is an organic group containing a functional group that causes an addition reaction with the curing agent and R5 and R6 are independently a methyl group or an ethyl group, and water and adding a curing agent of the polyaddition thermosetting resin to the mixture that has undergone heat treatment.
    Type: Grant
    Filed: January 8, 2004
    Date of Patent: September 26, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Yuichi Satsu, Harukazu Nakai, Akio Takahashi, Masao Suzuki, Katsuo Sugawara
  • Patent number: 7108939
    Abstract: A catalytic material and electrode of the present invention are characterized in that the catalyst carrier constituting the above-mentioned catalytic material and electrode includes at least one member selected from the group consisting of nitrogen atoms, oxygen atoms, phosphor atoms, and sulfur atoms. Since the cohesion or growth of catalyst grains can hereby be suppressed, it is possible to provide a highly active catalyst, a high-performance electrode, and a high-output-density fuel cell which uses the same.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: September 19, 2006
    Assignee: Hitachi, Ltd.
    Inventors: Shuichi Suzuki, Chahn Lee, Yuichi Satsu, Kishio Hidaka, Mitsuo Hayashibara, Yoshiyuki Takamori, Tomoichi Kamo, Yasuhisa Aono
  • Patent number: 7105246
    Abstract: A catalytic material and electrode of the present invention are characterized in that the catalyst carrier constituting the above-mentioned catalytic material and electrode includes at least one member selected from the group consisting of nitrogen atoms, oxygen atoms, phosphor atoms, and sulfur atoms. Since the cohesion or growth of catalyst grains can hereby be suppressed, it is possible to provide a highly active catalyst, a high-performance electrode, and a high-output-density fuel cell which uses the same.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: September 12, 2006
    Assignee: Hiatchi Ltd.
    Inventors: Shuichi Suzuki, Chahn Lee, Yuichi Satsu, Kishio Hidaka, Mitsuo Hayashibara, Yoshiyuki Takamori, Tomoichi Kamo, Yasuhisa Aono