Patents by Inventor Yuji Nakahara

Yuji Nakahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6538548
    Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.
    Type: Grant
    Filed: January 18, 2002
    Date of Patent: March 25, 2003
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
  • Patent number: 6488259
    Abstract: A valve device comprising a stator 22 having a predetermined number of coils arranged with substantially equal intervals in peripheral directions of a stator core, a rotor having a plurality of permanent magnet magnetic poles 29 at positions corresponding to the coils on an outer peripheral surface of the stator 22, a current carrying means 37 commutating a direct current supplied from a power source through the rotor 28 and applying the current to the coils of the stator 22, a shaft member located in a center of the rotor 28 and being movable in a direction of the shaft in response to rotation of the rotor 28, and a valve member 45 opening and closing by movement of the shaft member 30 for providing excellent responsiveness of valve opening and closing operations.
    Type: Grant
    Filed: July 31, 2000
    Date of Patent: December 3, 2002
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Youichi Fujita, Osamu Yatsuki, Toshihiko Miyake, Sotsuo Miyoshi, Yuji Nakahara
  • Publication number: 20020163277
    Abstract: The present invention relates to a structure of a stacked stator core formed when rotary motors are manufactured and to a method of manufacturing the stacked stator core. It is possible to improve the workability in the winding process and the productivity of the stator and the rotary motor because the stacked stator core includes a plurality of stator cores 300, each of which is made up of a prescribed number of stacked sheet magnetic materials, a plurality of yoke members 301 forming each stator core, a bendable bent portion 304 provided between the yoke members, and an interconnecting portion 401 for connecting the plurality of stator cores 300 one another while providing a difference in level, by connecting the top end of one stator core with the bottom end of the other stator core.
    Type: Application
    Filed: April 29, 2002
    Publication date: November 7, 2002
    Inventors: Nobuaki Miyake, Akio Matsui, Yuji Nakahara, Yasuki Nakanishi, Akira Hashimoto, Masaya Motohashi
  • Patent number: 6476533
    Abstract: In a stator, which is composed of a stacked core, for a starter motor according to the present invention, the stacked core being arranged such that a plurality of sheet members each having a yoke portion and a pole portion are disposed like a band, adjacent sheet members are stacked and coupled with each other so that the ends of the yoke portions thereof are overlapped, the plurality of sheet members are made to an annular shape by being bent at the coupled portions thereof to cause the pole portions to face the center of the annular shape, and the plurality of sheet members are formed in at least an approximately linear shape when developed, resin winding cores are interposed between the pole potions and wires wound around the pole portions. With this arrangement, there can be obtained a stator for a starter motor the cost of which can be reduced.
    Type: Grant
    Filed: January 25, 2001
    Date of Patent: November 5, 2002
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Satoru Akutsu, Yuji Nakahara
  • Publication number: 20020130750
    Abstract: A core has a plurality of plate-shape core pieces with a magnetic pole tooth and having connecting portions formed at one end and having a first circular arc end surface and having at the other end a second end surface which can mate with the first end surface of an adjoining core piece. The core pieces are arranged in the shape of a strip through the end surfaces to form a first core member and a second core member. The core members are stacked so that the ends of adjoining core pieces in the stacking direction overlap and such that adjoining connecting portions can freely rotate through connecting means to form a ring with the magnetic pole teeth on the inside. A cutout is formed in the corner of the outer side of the core in the second end surface of each core piece.
    Type: Application
    Filed: March 13, 2002
    Publication date: September 19, 2002
    Inventors: Nobuaki Miyake, Yuji Nakahara, Hiroyuki Akita
  • Publication number: 20020075121
    Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.
    Type: Application
    Filed: January 18, 2002
    Publication date: June 20, 2002
    Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
  • Publication number: 20020067094
    Abstract: The invention provides a small-sized and inexpensive electric motor in which connection of a stator coil is easily and connecting portion occupies a small space. Stable torque characteristic is obtained by making electric resistance values uniform.
    Type: Application
    Filed: June 5, 2001
    Publication date: June 6, 2002
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Masafumi Okazaki, Yasuhide Yagyu, Hideki Megata, Takeshi Sugiyama, Yuji Nakahara, Akira Hashimoto
  • Publication number: 20020050541
    Abstract: A wire-winding machine for forming coils (20) on individual magnetic pole teeth (11a) of a core member (13) which is produced by joining a plurality of core segments (11), each of the core segments (11) having a yoke portion (11c) and a magnetic pole tooth (11a) projectingly formed on an inside surface (11d) of the yoke portion (11c), comprises a core member positioner including a rotating roller (14), large-diameter guide rollers (21) and small-diameter guide rollers (22) which together serve to bend the core member (13) and hold it in a position where the core segments (11.3, 11.5) adjacent to the core segment (11.4) on which the coil (20) is currently wound do not project in the direction of its magnetic pole tooth (11a) beyond a boundary surface (S) of the yoke portion (11c) of the core segment (11.4) on which the coil (20) is currently wound.
    Type: Application
    Filed: August 7, 2001
    Publication date: May 2, 2002
    Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Kazuya Omura, Keiji Takai, Kazunari Tomita, Naoki Kawasugi
  • Publication number: 20020050395
    Abstract: A coil conductor for a dynamoelectric machine which is a coil conductor to be inserted into slots of an iron core of a dynamoelectric machine, the coil conductor being made of a plurality of wire elements compression-bonded to each other by press-forming so as to have a substantially rectangular cross-section. The wire elements may be twisted by at least 360 degrees or this twisted wire elements may be furhter twisted. The coil conductor comprises straight sections and crossover sections, providing an overall shape of a crank wound in a serpentine manner and the straight sections have different intervals that are different in accordance with the different periodical numbers nth and (n+1) th. The coil conductor for a dynamoelectric machine may further comprises an electrical insulating material disposed around the conductor of a square cross-sectional shape that is formed by simultaneously pressing the conductor bundle with an electrical insulating material placed therearound before press-forming.
    Type: Application
    Filed: February 16, 2001
    Publication date: May 2, 2002
    Inventors: Katsuhiko Kusumoto, Shinji Nishimura, Keiichi Komurasaki, Akiyoshi Kariyama, Akihiro Yamamura, Yuji Nakahara, Hidekazu Satake, Yoshikazu Ugai
  • Publication number: 20020047475
    Abstract: In a stator for a dynamo-electric machine, a winding includes a conductor having a rectangular cross-sectional shape in a direction perpendicular to an axial direction, an overall shape of the conductor being a crank shape when flattened out, and the conductor includes straight portions laminated within slots, and bridge portions connecting the straight portions to each other, the bridge portions protruding from both end surfaces of the stator core in the axial direction.
    Type: Application
    Filed: November 20, 2001
    Publication date: April 25, 2002
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Katsuhiko Kusumoto, Keiichi Komurasaki, Yuji Nakahara, Hiroyuki Akita, Kazuhiro Odawara
  • Patent number: 6369687
    Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.
    Type: Grant
    Filed: June 29, 1999
    Date of Patent: April 9, 2002
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
  • Patent number: 6362553
    Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: March 26, 2002
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yuji Nakahara, Kenichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
  • Publication number: 20020008434
    Abstract: In a stator, which is composed of a stacked core, for a starter motor according to the present invention, the stacked core being arranged such that a plurality of sheet members each having a yoke portion and a pole portion are disposed like a band, adjacent sheet members are stacked and coupled with each other so that the ends of the yoke portions thereof are overlapped, the plurality of sheet members are made to an annular shape by being bent at the coupled portions thereof to cause the pole portions to face the center of the annular shape, and the plurality of sheet members are formed in at least an approximately linear shape when developed, resin winding cores are interposed between the pole potions and wires wound around the pole portions. With this arrangement, there can be obtained a stator for a starter motor the cost of which can be reduced.
    Type: Application
    Filed: January 25, 2001
    Publication date: January 24, 2002
    Inventors: Satoru Akutsu, Yuji Nakahara
  • Patent number: 6323571
    Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: November 27, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
  • Patent number: 6225724
    Abstract: A motor embedded with magnets having good properties and productivity. A rotor of this motor includes a rotor core with laminated rotor core plates punched out of an electromagnetic steel plate and studded with bonded magnets of a powdered permanent magnet material and a resin in groups of slits located in the rotor core for each pole of the rotor.
    Type: Grant
    Filed: July 21, 1999
    Date of Patent: May 1, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yukari Toide, Akihiro Daikoku, Yuji Nakahara, Toyomi Ohshige, Yoshikazu Ugai
  • Patent number: 6218755
    Abstract: A dynamo-electric machine comprises a shaft, a core secured to the shaft having slots formed therein extending in the axial direction, a winding composed of a wiring wound by a lap winding method through the slots, a commutator having commutator segments disposed at one end of the core and secured to the shaft, and equalizing connectors electrically connecting commutator segments which should have the same electric potential to each other, wherein the equalizing connectors are disposed in close contact with an end surface of the commutator.
    Type: Grant
    Filed: May 24, 1999
    Date of Patent: April 17, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshinori Tanaka, Ryuichi Ikeda, Akihiro Daikoku, Yuji Nakahara, Kyouhei Yamamoto, Kazuhisa Takashima
  • Patent number: 6181046
    Abstract: A commutator assembly for an electric motor includes a commutator having commutator segments arranged circumferentially, brushes contacting the commutator segments, and an equalizer connecting commutator segments so they have the same electric potential, the equalizer including printed circuit boards with insulating substrates and a connecting plate having an electrically conducting film on the insulating substrate, electrically connected to the commutator segments.
    Type: Grant
    Filed: August 9, 1999
    Date of Patent: January 30, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Akihiro Daikoku, Shigekazu Sakabe, Toshinori Tanaka, Ryuichi Ikeda, Yuji Nakahara, Kyouhei Yamamoto
  • Patent number: 6167610
    Abstract: Magnetic materials which are divided into a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.
    Type: Grant
    Filed: January 3, 1996
    Date of Patent: January 2, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
  • Patent number: 6121711
    Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: September 19, 2000
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
  • Patent number: 6078467
    Abstract: A radial gap type medium driving motor for rotating a recording medium has first coil units having first windings of a first number of layers and second coil units having second windings of a second number of layers that is larger than the first number of layers. The first and second coil units are formed by winding wire on tooth-like poles of tooth-like pole blocks of a stator. A frame provided with a bearing portion for rotatably supporting the medium driving motor has a first accommodating portion for accommodating the first coil units and second accommodating portions for accommodating the second coil units.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: June 20, 2000
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Satoru Akutsu, Hitoshi Tamayama, Hirofumi Ouchi, Yuji Nakahara, Nobuaki Miyake