Patents by Inventor Yuji Nakahara
Yuji Nakahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6538548Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.Type: GrantFiled: January 18, 2002Date of Patent: March 25, 2003Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
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Patent number: 6488259Abstract: A valve device comprising a stator 22 having a predetermined number of coils arranged with substantially equal intervals in peripheral directions of a stator core, a rotor having a plurality of permanent magnet magnetic poles 29 at positions corresponding to the coils on an outer peripheral surface of the stator 22, a current carrying means 37 commutating a direct current supplied from a power source through the rotor 28 and applying the current to the coils of the stator 22, a shaft member located in a center of the rotor 28 and being movable in a direction of the shaft in response to rotation of the rotor 28, and a valve member 45 opening and closing by movement of the shaft member 30 for providing excellent responsiveness of valve opening and closing operations.Type: GrantFiled: July 31, 2000Date of Patent: December 3, 2002Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Youichi Fujita, Osamu Yatsuki, Toshihiko Miyake, Sotsuo Miyoshi, Yuji Nakahara
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Publication number: 20020163277Abstract: The present invention relates to a structure of a stacked stator core formed when rotary motors are manufactured and to a method of manufacturing the stacked stator core. It is possible to improve the workability in the winding process and the productivity of the stator and the rotary motor because the stacked stator core includes a plurality of stator cores 300, each of which is made up of a prescribed number of stacked sheet magnetic materials, a plurality of yoke members 301 forming each stator core, a bendable bent portion 304 provided between the yoke members, and an interconnecting portion 401 for connecting the plurality of stator cores 300 one another while providing a difference in level, by connecting the top end of one stator core with the bottom end of the other stator core.Type: ApplicationFiled: April 29, 2002Publication date: November 7, 2002Inventors: Nobuaki Miyake, Akio Matsui, Yuji Nakahara, Yasuki Nakanishi, Akira Hashimoto, Masaya Motohashi
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Patent number: 6476533Abstract: In a stator, which is composed of a stacked core, for a starter motor according to the present invention, the stacked core being arranged such that a plurality of sheet members each having a yoke portion and a pole portion are disposed like a band, adjacent sheet members are stacked and coupled with each other so that the ends of the yoke portions thereof are overlapped, the plurality of sheet members are made to an annular shape by being bent at the coupled portions thereof to cause the pole portions to face the center of the annular shape, and the plurality of sheet members are formed in at least an approximately linear shape when developed, resin winding cores are interposed between the pole potions and wires wound around the pole portions. With this arrangement, there can be obtained a stator for a starter motor the cost of which can be reduced.Type: GrantFiled: January 25, 2001Date of Patent: November 5, 2002Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Satoru Akutsu, Yuji Nakahara
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Publication number: 20020130750Abstract: A core has a plurality of plate-shape core pieces with a magnetic pole tooth and having connecting portions formed at one end and having a first circular arc end surface and having at the other end a second end surface which can mate with the first end surface of an adjoining core piece. The core pieces are arranged in the shape of a strip through the end surfaces to form a first core member and a second core member. The core members are stacked so that the ends of adjoining core pieces in the stacking direction overlap and such that adjoining connecting portions can freely rotate through connecting means to form a ring with the magnetic pole teeth on the inside. A cutout is formed in the corner of the outer side of the core in the second end surface of each core piece.Type: ApplicationFiled: March 13, 2002Publication date: September 19, 2002Inventors: Nobuaki Miyake, Yuji Nakahara, Hiroyuki Akita
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Publication number: 20020075121Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.Type: ApplicationFiled: January 18, 2002Publication date: June 20, 2002Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
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Publication number: 20020067094Abstract: The invention provides a small-sized and inexpensive electric motor in which connection of a stator coil is easily and connecting portion occupies a small space. Stable torque characteristic is obtained by making electric resistance values uniform.Type: ApplicationFiled: June 5, 2001Publication date: June 6, 2002Applicant: MITSUBISHI DENKI KABUSHIKI KAISHAInventors: Masafumi Okazaki, Yasuhide Yagyu, Hideki Megata, Takeshi Sugiyama, Yuji Nakahara, Akira Hashimoto
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Publication number: 20020050541Abstract: A wire-winding machine for forming coils (20) on individual magnetic pole teeth (11a) of a core member (13) which is produced by joining a plurality of core segments (11), each of the core segments (11) having a yoke portion (11c) and a magnetic pole tooth (11a) projectingly formed on an inside surface (11d) of the yoke portion (11c), comprises a core member positioner including a rotating roller (14), large-diameter guide rollers (21) and small-diameter guide rollers (22) which together serve to bend the core member (13) and hold it in a position where the core segments (11.3, 11.5) adjacent to the core segment (11.4) on which the coil (20) is currently wound do not project in the direction of its magnetic pole tooth (11a) beyond a boundary surface (S) of the yoke portion (11c) of the core segment (11.4) on which the coil (20) is currently wound.Type: ApplicationFiled: August 7, 2001Publication date: May 2, 2002Inventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Kazuya Omura, Keiji Takai, Kazunari Tomita, Naoki Kawasugi
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Publication number: 20020050395Abstract: A coil conductor for a dynamoelectric machine which is a coil conductor to be inserted into slots of an iron core of a dynamoelectric machine, the coil conductor being made of a plurality of wire elements compression-bonded to each other by press-forming so as to have a substantially rectangular cross-section. The wire elements may be twisted by at least 360 degrees or this twisted wire elements may be furhter twisted. The coil conductor comprises straight sections and crossover sections, providing an overall shape of a crank wound in a serpentine manner and the straight sections have different intervals that are different in accordance with the different periodical numbers nth and (n+1) th. The coil conductor for a dynamoelectric machine may further comprises an electrical insulating material disposed around the conductor of a square cross-sectional shape that is formed by simultaneously pressing the conductor bundle with an electrical insulating material placed therearound before press-forming.Type: ApplicationFiled: February 16, 2001Publication date: May 2, 2002Inventors: Katsuhiko Kusumoto, Shinji Nishimura, Keiichi Komurasaki, Akiyoshi Kariyama, Akihiro Yamamura, Yuji Nakahara, Hidekazu Satake, Yoshikazu Ugai
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Publication number: 20020047475Abstract: In a stator for a dynamo-electric machine, a winding includes a conductor having a rectangular cross-sectional shape in a direction perpendicular to an axial direction, an overall shape of the conductor being a crank shape when flattened out, and the conductor includes straight portions laminated within slots, and bridge portions connecting the straight portions to each other, the bridge portions protruding from both end surfaces of the stator core in the axial direction.Type: ApplicationFiled: November 20, 2001Publication date: April 25, 2002Applicant: MITSUBISHI DENKI KABUSHIKI KAISHAInventors: Katsuhiko Kusumoto, Keiichi Komurasaki, Yuji Nakahara, Hiroyuki Akita, Kazuhiro Odawara
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Patent number: 6369687Abstract: The magnetic performance, rigidity and mechanical precision of an iron core assembly can be improved. A plurality of plate-shaped core segments are disposed in succession to form a plurality of first and second core members respectively. Edge portions of adjacent core segments of the first and second core members are coupled with each other. The first and second core members are alternately laminated one over another in such a manner that first inter-segment positions each defined between adjacent two first core segments of the first core member are offset from second inter-segment positions each defined between adjacent two second core segments of the second core member in a longitudinal direction of the first and second core members, with those edge portions of the respective first and second core segments which adjoin each other in a laminating direction in which the first and second core members are laminated being overlapped each other.Type: GrantFiled: June 29, 1999Date of Patent: April 9, 2002Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Hiroyuki Akita, Yuji Nakahara, Nobuaki Miyake, Ken-Ichi Azuma, Takashi Anamura
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Patent number: 6362553Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.Type: GrantFiled: December 23, 1998Date of Patent: March 26, 2002Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yuji Nakahara, Kenichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
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Publication number: 20020008434Abstract: In a stator, which is composed of a stacked core, for a starter motor according to the present invention, the stacked core being arranged such that a plurality of sheet members each having a yoke portion and a pole portion are disposed like a band, adjacent sheet members are stacked and coupled with each other so that the ends of the yoke portions thereof are overlapped, the plurality of sheet members are made to an annular shape by being bent at the coupled portions thereof to cause the pole portions to face the center of the annular shape, and the plurality of sheet members are formed in at least an approximately linear shape when developed, resin winding cores are interposed between the pole potions and wires wound around the pole portions. With this arrangement, there can be obtained a stator for a starter motor the cost of which can be reduced.Type: ApplicationFiled: January 25, 2001Publication date: January 24, 2002Inventors: Satoru Akutsu, Yuji Nakahara
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Patent number: 6323571Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.Type: GrantFiled: July 11, 2000Date of Patent: November 27, 2001Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
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Patent number: 6225724Abstract: A motor embedded with magnets having good properties and productivity. A rotor of this motor includes a rotor core with laminated rotor core plates punched out of an electromagnetic steel plate and studded with bonded magnets of a powdered permanent magnet material and a resin in groups of slits located in the rotor core for each pole of the rotor.Type: GrantFiled: July 21, 1999Date of Patent: May 1, 2001Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yukari Toide, Akihiro Daikoku, Yuji Nakahara, Toyomi Ohshige, Yoshikazu Ugai
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Patent number: 6218755Abstract: A dynamo-electric machine comprises a shaft, a core secured to the shaft having slots formed therein extending in the axial direction, a winding composed of a wiring wound by a lap winding method through the slots, a commutator having commutator segments disposed at one end of the core and secured to the shaft, and equalizing connectors electrically connecting commutator segments which should have the same electric potential to each other, wherein the equalizing connectors are disposed in close contact with an end surface of the commutator.Type: GrantFiled: May 24, 1999Date of Patent: April 17, 2001Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Toshinori Tanaka, Ryuichi Ikeda, Akihiro Daikoku, Yuji Nakahara, Kyouhei Yamamoto, Kazuhisa Takashima
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Patent number: 6181046Abstract: A commutator assembly for an electric motor includes a commutator having commutator segments arranged circumferentially, brushes contacting the commutator segments, and an equalizer connecting commutator segments so they have the same electric potential, the equalizer including printed circuit boards with insulating substrates and a connecting plate having an electrically conducting film on the insulating substrate, electrically connected to the commutator segments.Type: GrantFiled: August 9, 1999Date of Patent: January 30, 2001Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Akihiro Daikoku, Shigekazu Sakabe, Toshinori Tanaka, Ryuichi Ikeda, Yuji Nakahara, Kyouhei Yamamoto
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Patent number: 6167610Abstract: Magnetic materials which are divided into a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.Type: GrantFiled: January 3, 1996Date of Patent: January 2, 2001Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
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Patent number: 6121711Abstract: An object of the present invention is to provide a low cost, high performance, thin structure rotary motor for driving medium used in magnetic disk drive unit, optical disk drive unit or the like, in order to improve the productivity of terminating processing and the reliability of the coils. Magnetic materials which are divided to a plurality of blocks or divided corresponding to respective magnetic pole teeth are connected by means of thin portions. The respective magnetic pole teeth are wound continuously with wire without cutting the wire at the positions in which the thin portions are connected. When a stator is assembled, a plurality of blocks or magnetic pole teeth are disposed on a substrate by separating or bending the thin portions.Type: GrantFiled: March 24, 1999Date of Patent: September 19, 2000Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Yuji Nakahara, Ken-ichi Azuma, Masaru Matsumoto, Youichi Fujita, Satoru Akutsu, Akira Hashimoto, Yasunori Takai, Tadashi Hasegawa, Hiroshi Miyazaki, Junji Kawada
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Patent number: 6078467Abstract: A radial gap type medium driving motor for rotating a recording medium has first coil units having first windings of a first number of layers and second coil units having second windings of a second number of layers that is larger than the first number of layers. The first and second coil units are formed by winding wire on tooth-like poles of tooth-like pole blocks of a stator. A frame provided with a bearing portion for rotatably supporting the medium driving motor has a first accommodating portion for accommodating the first coil units and second accommodating portions for accommodating the second coil units.Type: GrantFiled: April 29, 1998Date of Patent: June 20, 2000Assignee: Mitsubishi Denki Kabushiki KaishaInventors: Satoru Akutsu, Hitoshi Tamayama, Hirofumi Ouchi, Yuji Nakahara, Nobuaki Miyake