Patents by Inventor Yuki Osada

Yuki Osada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9548187
    Abstract: A microwave radiation antenna includes an antenna body having a microwave radiation surface; a processing gas inlet configured to introduce a processing gas into the antenna body; a gas diffusion space configured to diffuse the processing gas in the antenna body; a plurality of gas outlets provided in the antenna body and configured to discharge the processing gas into the chamber; a plurality of slots provided in the antenna body under a state where the slots are separated from the gas diffusion space and the gas outlets; and an annular dielectric member provided in the microwave radiation surface side of the antenna body to cover a slot formation region where the slots are formed. A metal surface wave is formed in the microwave radiation surface by the microwave radiated through the slots and the annular dielectric member and a surface wave plasma is generated by the metal surface wave.
    Type: Grant
    Filed: December 3, 2013
    Date of Patent: January 17, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Taro Ikeda, Tomohito Komatsu, Shigeru Kasai, Hiroyuki Miyashita, Yuki Osada, Akira Tanihara, Yutaka Fujino
  • Patent number: 9520272
    Abstract: A microwave emission mechanism includes: a transmission path through which a microwave is transmitted; and an antenna section that emits into a chamber the microwave transmitted through the transmission path. The antenna section includes an antenna having a slot through which the microwave is emitted, a dielectric member through which the microwave emitted from the antenna is transmitted and a closed circuit in which a surface current and a displacement current flow. A surface wave is formed in a surface of the dielectric member. The closed circuit has at least: an inner wall of the slot; and the surface and an inner portion of the dielectric member. When a wavelength of the microwave is ?0, a length of the closed circuit is n?0±?, where n is a positive integer and ? is a fine-tuning component including 0.
    Type: Grant
    Filed: December 14, 2012
    Date of Patent: December 13, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Taro Ikeda, Hiroyuki Miyashita, Yuki Osada, Yutaka Fujino, Tomohito Komatsu
  • Patent number: 9520273
    Abstract: A tuner (43) includes a microwave transmission path (51), having a coaxial structure, configured to transmit a supplied microwave to a planar slot antenna (101); slugs (61a) and (61b made of a dielectric material and configured to be moved along the microwave transmission path (51); a slug driving unit (70) configured to move the slugs (61a) and (61b) along the microwave transmission path (51); and a control unit (80) configured to perform impedance matching by controlling positions of the slugs such that they are located at a matching position where a reflection coefficient is small, and configured to control, based on a state of the plasma, a matching track through which the slugs (61a) and (61b) reach the matching position.
    Type: Grant
    Filed: March 18, 2016
    Date of Patent: December 13, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Yuki Osada, Hiroyuki Miyashita
  • Publication number: 20160276139
    Abstract: A tuner 43 includes a microwave transmission path 51, having a coaxial structure, configured to transmit a supplied microwave to a planar slot antenna 101; slugs 61a and 61b made of a dielectric material and configured to be moved along the microwave transmission path 51; a slug driving unit 70 configured to move the slugs 61a and 61b along the microwave transmission path 51; and a control unit 80 configured to perform impedance matching by controlling positions of the slugs such that they are located at a matching position where a reflection coefficient is small, and configured to control, based on a state of the plasma, a matching track through which the slugs 61a and 61b reach the matching position.
    Type: Application
    Filed: March 18, 2016
    Publication date: September 22, 2016
    Inventors: Yuki Osada, Hiroyuki Miyashita
  • Publication number: 20160222516
    Abstract: A plasma processing device processes a substrate by generating plasma using a surface wave formed on a surface of a shower plate by a supplied microwave, which includes a plasma generating antenna equipped with the shower plate for supplying first and second gases into a processing vessel, and a drooping member installed to protrude downward from a lower end surface of the shower plate. An outer surface of the drooping member spreads outward as it goes from a top end to a bottom end thereof. The shower plate includes first and second gas supply holes through which the first and second gases are supplied into the processing vessel, respectively. The first gas supply holes are disposed inward of the outer surface of the drooping member. The second gas supply holes are disposed outward of the outer surface of the drooping member.
    Type: Application
    Filed: September 4, 2014
    Publication date: August 4, 2016
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Taro IKEDA, Shigeru KASAI, Emiko HARA, Yutaka FUJINO, Yuki OSADA, Jun NAKAGOMI, Tomohito KOMATSU
  • Patent number: 9281154
    Abstract: The microwave introducing mechanism includes an antenna unit having a planar antenna radiating a microwave into a chamber; a tuner for performing impedance matching; and a heat dissipation device for dissipating a heat from the antenna unit. The tuner has a tuner main body including a tubular outer conductor and a tubular inner conductor to serve as a part of a microwave transmission line; slugs provided between the outer conductor and the inner conductor to be movable along a longitudinal direction of the inner conductor; and a driving device for moving the slugs. The heat dissipation device has a heat pipe configured to transfer the heat of the antenna unit from its heat input end to its heat dissipation end.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: March 8, 2016
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Taro Ikeda, Yuki Osada, Shigeru Kasai, Hiroyuki Miyashita
  • Publication number: 20150348758
    Abstract: An impedance matching slug that performs an impedance matching process in a waveguide is axially movably interposed between an outer conductor and an inner conductor of the waveguide. The impedance matching slug includes: a cylindrical first part and a cylindrical second part which are coupled to each other, wherein each of the first part and the second part has an inner circumferential surface facing the inner conductor and an outer circumferential surface facing the outer conductor, wherein the second part is disposed in the outside of the first part in such a manner that the inner circumferential surface of the second part is in contact with the outer circumferential surface of the first part, wherein one of the first part and the second part is constituted by a conductor, and wherein the other of the first part and the second part is constituted by a dielectric.
    Type: Application
    Filed: May 19, 2015
    Publication date: December 3, 2015
    Inventors: Hiroyuki MIYASHITA, Taro IKEDA, Yuki OSADA, Tomohito KOMATSU
  • Publication number: 20150212127
    Abstract: A plasma processing apparatus (1) includes a processing container (2) and a microwave introduction device (5) having a plurality of microwave introduction modules (61). A microwave is introduced for each of the plurality of microwave introduction modules (61), and S-parameters for each of combinations of the plurality of microwave introduction modules (61) are obtained based on the introduced microwave and a reflected microwave reflected from the processing container (2) into the plurality of microwave introduction modules (61).
    Type: Application
    Filed: June 11, 2013
    Publication date: July 30, 2015
    Inventors: Taro Ikeda, Yutaka Fujino, Hikaru Adachi, Hiroyuki Miyashita, Yuki Osada, Nobuhiko Yamamoto
  • Patent number: 9072158
    Abstract: An electromagnetic-radiation power-supply mechanism includes a microwave power introduction port provided on the side of the coaxial waveguide, a power line being connected to the microwave power introduction port; and a power supply antenna for radiating the electromagnetic wave power into the waveguide, the power supply antenna being connected to the power line. The power supply antenna includes an antenna body having a first pole connected to the power line and a second pole connected to an inner conductor of the waveguide; and a ring-shaped reflection portion extending from opposite sides of the antenna body.
    Type: Grant
    Filed: July 17, 2012
    Date of Patent: June 30, 2015
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Taro Ikeda, Yuki Osada, Shigeru Kasai
  • Patent number: 8945342
    Abstract: A surface wave plasma generating antenna serves to generate a surface wave plasma in a chamber by radiating into the chamber a microwave transmitted from a microwave output section through a coaxial waveguide including an outer conductor and an inner conductor. The surface wave plasma generating antenna is formed in a planar shape and has a plurality of slots arranged in a circumferential direction, and each joint portion between two adjacent slots in the circumferential direction is overlapped with at least one of the slots in a diametrical direction.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: February 3, 2015
    Assignee: Tokyo Electron Limited
    Inventors: Taro Ikeda, Shigeru Kasai, Yuki Osada
  • Publication number: 20140361684
    Abstract: A microwave emission mechanism includes: a transmission path through which a microwave is transmitted; and an antenna section that emits into a chamber the microwave transmitted through the transmission path. The antenna section includes an antenna having a slot through which the microwave is emitted, a dielectric member through which the microwave emitted from the antenna is transmitted and a closed circuit in which a surface current and a displacement current flow. A surface wave is formed in a surface of the dielectric member. The closed circuit has at least: an inner wall of the slot; and the surface and an inner portion of the dielectric member. When a wavelength of the microwave is ?0, a length of the closed circuit is n?0±?, where n is a positive integer and ? is a fine-tuning component including 0.
    Type: Application
    Filed: December 14, 2012
    Publication date: December 11, 2014
    Inventors: Taro Ikeda, Hiroyuki Miyashita, Yuki Osada, Yutaka Fujino, Tomohito Komatsu
  • Publication number: 20140158302
    Abstract: A microwave radiation antenna includes an antenna body having a microwave radiation surface; a processing gas inlet configured to introduce a processing gas into the antenna body; a gas diffusion space configured to diffuse the processing gas in the antenna body; a plurality of gas outlets provided in the antenna body and configured to discharge the processing gas into the chamber; a plurality of slots provided in the antenna body under a state where the slots are separated from the gas diffusion space and the gas outlets; and an annular dielectric member provided in the microwave radiation surface side of the antenna body to cover a slot formation region where the slots are formed. A metal surface wave is formed in the microwave radiation surface by the microwave radiated through the slots and the annular dielectric member and a surface wave plasma is generated by the metal surface wave.
    Type: Application
    Filed: December 3, 2013
    Publication date: June 12, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Taro IKEDA, Tomohito KOMATSU, Shigeru KASAI, Hiroyuki MIYASHITA, Yuki OSADA, Akira TANIHARA, Yutaka FUJINO
  • Publication number: 20140034636
    Abstract: A microwave irradiation apparatus, for performing a predetermined process by irradiating a microwave to a target substrate, includes a processing chamber configured to accommodate the target substrate, a support member configured to support the target substrate in the processing chamber, and a microwave introduction mechanism configured to generate microwaves and introduce the microwaves into the processing chamber. The microwave irradiation apparatus further includes microwave introduction ports through which the microwave generated by the microwave introducing mechanism is introduced into the processing chamber, electric field sensors configured to measure an electric field formed by the microwave introduced into the processing chamber, and a control unit configured to control powers of the microwaves introduced into the processing chamber through the microwave introduction ports from the microwave introduction mechanism based on the electric field measured by the electric field sensors.
    Type: Application
    Filed: July 23, 2013
    Publication date: February 6, 2014
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Nobuhiko YAMAMOTO, Junichi Kitagawa, Sumi Tanaka, Yuki Osada
  • Publication number: 20120299671
    Abstract: An electromagnetic-radiation power-supply mechanism includes a microwave power introduction port provided on the side of the coaxial waveguide, a power line being connected to the microwave power introduction port; and a power supply antenna for radiating the electromagnetic wave power into the waveguide, the power supply antenna being connected to the power line. The power supply antenna includes an antenna body having a first pole connected to the power line and a second pole connected to an inner conductor of the waveguide; and a ring-shaped reflection portion extending from opposite sides of the antenna body.
    Type: Application
    Filed: July 17, 2012
    Publication date: November 29, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Taro IKEDA, Yuki OSADA, Shigeru KASAI
  • Patent number: 8308898
    Abstract: A tuner for matching impedance includes: a body having a tubular outer conductor and a tubular inner conductor coaxially provided in the outer conductor, the body forming a part of the microwave transmission path; an annular dielectric slug provided between the outer conductor and the inner conductor, the slug being movable along a longitudinal direction of the inner conductor; and a drive mechanism for moving the slug and including a drive part for applying a driving force; a drive transmission part for transmitting the driving force to the slug; a drive guide part for guiding movement of the slug; and a holding part for holding the slug at the drive transmission part, and wherein the drive transmission part, the drive guide part and the holding part are accommodated in the inner conductor.
    Type: Grant
    Filed: September 27, 2011
    Date of Patent: November 13, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kasai, Taro Ikeda, Yuki Osada
  • Publication number: 20120222816
    Abstract: A surface wave plasma generating antenna serves to generate a surface wave plasma in a chamber by radiating into the chamber a microwave transmitted from a microwave output section through a coaxial waveguide including an outer conductor and an inner conductor. The surface wave plasma generating antenna is formed in a planar shape and has a plurality of slots arranged in a circumferential direction, and each joint portion between two adjacent slots in the circumferential direction is overlapped with at least one of the slots in a diametrical direction.
    Type: Application
    Filed: March 2, 2012
    Publication date: September 6, 2012
    Applicant: Tokyo Electron Limited
    Inventors: Taro IKEDA, Shigeru Kasai, Yuki Osada
  • Patent number: 8163128
    Abstract: A plasma processing apparatus includes a chamber for containing a substrate to be processed, a gas supply unit for supplying a processing gas into the chamber, and a microwave introducing unit for introducing plasma generating microwaves into the chamber. The microwave introducing unit includes a microwave oscillator for outputting a plurality of microwaves having specified outputs, and an antenna section having a plurality of antennas to which the microwaves outputted from the microwave oscillator are respectively transmitted.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: April 24, 2012
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kasai, Yuki Osada, Takashi Ogino
  • Publication number: 20120090782
    Abstract: There are provided a microwave plasma source and a plasma processing apparatus capable of improving uniformity of a plasma density distribution within a processing chamber by controlling positions of nodes and antinodes of a standing wave of microwave within the processing chamber not to be fixed. The microwave plasma source 2 includes a microwave supply unit 40. The microwave supply unit 40 includes multiple microwave introducing devices 43 each introducing microwave into the processing chamber; and multiple phase controllers 46 for adjusting phases of the microwaves inputted to the microwave introducing devices 43. Here, the phases of the microwaves inputted to the microwave introducing devices 43 are adjusted by fixing an input phase of the microwave inputted to one of two adjacent microwave introducing devices 43 while varying an input phase of the microwave inputted to the other microwave introducing device 43 according to a periodic waveform.
    Type: Application
    Filed: October 19, 2011
    Publication date: April 19, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Taro Ikeda, Yuki Osada
  • Publication number: 20120067523
    Abstract: A tuner matching an impedance of a load in the chamber to a characteristic impedance of the microwave power source is provided. The tuner includes: a body having a tubular outer conductor and a tubular inner conductor coaxially provided in the outer conductor, the body forming a part of the microwave transmission path; an annular dielectric slug provided between the outer conductor and the inner conductor, the slug being movable along a longitudinal direction of the inner conductor; and a drive mechanism for moving the slug and including a drive part for applying a driving force; a drive transmission part for transmitting the driving force to the slug; a drive guide part for guiding movement of the slug; and a holding part for holding the slug at the drive transmission part. The drive transmission part, the drive guide part and the holding part are accommodated in the inner conductor.
    Type: Application
    Filed: September 27, 2011
    Publication date: March 22, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Shigeru KASAI, Taro Ikeda, Yuki Osada
  • Patent number: 7915827
    Abstract: A microwave generation device includes: a magnetron having a cathode containing a filament and an anode containing a hollow resonator arranged to oppose to each other; a filament current measuring unit; and an application voltage measuring unit for measuring voltage applied to the filament. Based on the current and the voltage obtained by the current measuring unit and the voltage measuring unit, a resistance value calculation unit obtains a resistance value of the filament. A temperature calculation unit calculates the filament temperature from the resistance value and the resistance-temperature dependent characteristic. A filament power source is controlled by a power control unit so that the filament temperature is within a predetermined temperature range.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: March 29, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Shigeru Kasai, Yuki Osada