Patents by Inventor Yuki Toji

Yuki Toji has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9994941
    Abstract: A high strength cold rolled steel sheet has a chemical composition including, by mass %, C: 0.06 to 0.13%, Si: 1.2 to 2.3%, Mn: 0.6 to 1.6%, P: not more than 0.10%, S: not more than 0.010%, Al: 0.01 to 0.10% and N: not more than 0.010%, the balance comprising Fe and inevitable impurities. The steel sheet includes a microstructure containing not less than 90% in terms of volume fraction of ferrite with an average grain diameter of less than 20 ?m and 1.0 to 10% in terms of volume fraction of pearlite with an average grain diameter of less than 5 ?m. The ferrite has an average Vickers hardness of not less than 130. The steel sheet has a yield ratio of not less than 65% and a tensile strength of not less than 590 MPa.
    Type: Grant
    Filed: December 3, 2012
    Date of Patent: June 12, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Patent number: 9914988
    Abstract: Provided are a high-strength cold-rolled steel sheet having excellent formability, excellent ductility, excellent hole expansibility, and high yield ratio and a method for producing the same. The high-strength cold-rolled steel sheet contains 0.05% to 0.15% C, 0.10% to 0.90% Si, 1.0% to 2.0% Mn, 0.005% to 0.05% P, 0.0050% or less S, 0.01% to 0.10% Al, 0.0050% or less N, and 0.010% to 0.100% Nb, which are chemical components, on a mass basis, the balance being Fe and unavoidable impurities; has a microstructure which is a multi-phase structure containing 90% or more of a ferrite phase and 0.5% to less than 5.0% of a martensite phase on a volume fraction basis, the remainder being low-temperature transformation phases; and has a yield ratio of 70% or more.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: March 13, 2018
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Patent number: 9574254
    Abstract: A hot rolled steel sheet has a chemical composition including, by mass %, C: 0.060% to 0.120%; Si: 0.10% to 0.70%; Mn: 1.00% to 1.80%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%, wherein Nb is contained so that content of solute Nb is 5% or more relative to the total Nb content; the balance being Fe and incidental impurities. The hot rolled steel sheet has a microstructure containing ferrite of not more than 15 ?m in average crystal grain diameter by a volume fraction of not less than 75%, the balance being low-temperature-induced phases. The hot rolled steel sheet can be suitably utilized for manufacturing a cold rolled steel sheet or hot-dip galvanized steel sheet having a tensile strength of 590 MPa or more, excellent in material homogeneity and capable of giving excellent cold rolling property.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: February 21, 2017
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa, Shinya Yamaguchi
  • Publication number: 20160369369
    Abstract: A high-strength cold-rolled steel sheet has a chemical composition containing, by mass %, C: 0.15% or more and 0.30% or less, Si: 0.8% or more and 2.4% or less, Mn: 2.4% or more and 3.5% or less, P: 0.08% or less, S: 0.005% or less, Al: 0.01% or more and 0.08% or less, N: 0.010% or less, Ti: 0.002% or more and 0.05% or less, B: 0.0002% or more and 0.0050% or less, and the balance being Fe and inevitable impurities, a microstructure including ferrite having an average grain diameter of 3 ?m or less and a volume fraction of 5% or less (including 0%), retained austenite having a volume fraction of 10% or more and 20% or less, martensite having an average grain diameter of 4 ?m or less and a volume fraction of 20% or less (including 0%), and the balance including bainite and/or tempered martensite.
    Type: Application
    Filed: January 21, 2015
    Publication date: December 22, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20150322552
    Abstract: A high strength cold rolled steel sheet with a low yield ratio has a chemical composition containing C: 0.05% to 0.10%, Si: 0.6% to 1.3%, Mn: 1.4% to 2.2%, P: 0.08% or less, S: 0.010% or less, Al: 0.01% to 0.08%, N: 0.010% or less, and the remainder being Fe and incidental impurities, on a percent by mass basis, and a microstructure in which the average grain size of ferrite is 15 ?m or less, the volume fraction of ferrite is 70% or more, the volume fraction of bainite is 3% or more, the volume fraction of retained austenite is 4% to 7%, the average grain size of martensite is 5 ?m or less, and the volume fraction of martensite is 1% to 6%, wherein the average C concentration (percent by mass) in the retained austenite is 0.30% to 0.70%, yield ratio is 64% or less, and the tensile strength is 590 MPa or more.
    Type: Application
    Filed: December 4, 2013
    Publication date: November 12, 2015
    Inventors: Katsutoshi Takashima, Yuki Toji, Hideyuki Kimura, Kohei Hasegawa
  • Patent number: 9145594
    Abstract: A method for manufacturing an ultra high strength member includes heating a steel sheet at a first heating temperature within a temperature range of 700 to 1000° C.; forming the steel sheet into a shape of a member at the first heating temperature and simultaneously cooling the steel sheet; after completion of the cooling, shear punching the steel sheet into a desired shape to obtain an ultra high strength member; and after the shear punching, subjecting the ultra high strength member to a first heat treatment including heating the ultra high strength member at second heating temperature within a temperature range of 100° C. or higher, but lower than 300° C. and retaining the member at the second heating temperature for 1 second to 60 minutes, wherein the resulting ultra high strength member has a tensile strength of 1180 MPa or more.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: September 29, 2015
    Assignee: JFE Steel Corporation
    Inventors: Yuki Toji, Kohei Hasegawa
  • Patent number: 9057123
    Abstract: Provided is a hot-rolled steel sheet that has a chemical composition including, by mass %: C: 0.060% to 0.150%; Si: 0.15% to 0.70%; Mn: 1.00% to 1.90%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%; and the balance including Fe and incidental impurities. The hot-rolled steel sheet has a microstructure containing ferrite of 18 ?m or less in average grain size by a volume fraction of at least 75% and pearlite of at least 2 ?m in average grain size by a volume fraction of at least 5%, the balance being low-temperature-induced phases, the pearlite having a mean free path of at least 5.0 ?m.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: June 16, 2015
    Assignee: JFE Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Patent number: 9011614
    Abstract: A high-strength galvanized steel sheet has excellent mechanical properties such as a TS of 1200 MPa or more, an El of 13% or more, and a hole expansion ratio of 50% or more and a method for manufacturing the same. A high-strength galvanized steel sheet excellent in formability contains 0.05% to 0.5% C, 0.01% to 2.5% Si, 0.5% to 3.5% Mn, 0.003% to 0.100% P, 0.02% or less S, and 0.010% to 0.5% Al on a mass basis, the remainder being Fe and unavoidable impurities, and has a microstructure which contains 0% to 10% ferrite, 0% to 10% martensite, and 60% to 95% tempered martensite on an area basis as determined by structure observation and which further contains 5% to 20% retained austenite as determined by X-ray diffractometry.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: April 21, 2015
    Assignee: JFE Steel Corporation
    Inventors: Tatsuya Nakagaito, Saiji Matsuoka, Yoshitsugu Suzuki, Yuki Toji
  • Publication number: 20140332119
    Abstract: A high strength cold rolled steel sheet has a chemical composition including, by mass %, C: 0.06 to 0.13%, Si: 1.2 to 2.3%, Mn: 0.6 to 1.6%, P: not more than 0.10%, S: not more than 0.010%, Al: 0.01 to 0.10% and N: not more than 0.010%, the balance comprising Fe and inevitable impurities. The steel sheet includes a microstructure containing not less than 90% in terms of volume fraction of ferrite with an average grain diameter of less than 20 ?m and 1.0 to 10% in terms of volume fraction of pearlite with an average grain diameter of less than 5 ?m. The ferrite has an average Vickers hardness of not less than 130. The steel sheet has a yield ratio of not less than 65% and a tensile strength of not less than 590 MPa.
    Type: Application
    Filed: December 3, 2012
    Publication date: November 13, 2014
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20140299238
    Abstract: A hot rolled steel sheet has a chemical composition including, by mass %, C: 0.060% to 0.120%; Si: 0.10% to 0.70%; Mn: 1.00% to 1.80%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%, wherein Nb is contained so that content of solute Nb is 5% or more relative to the total Nb content; the balance being Fe and incidental impurities. The hot rolled steel sheet has a microstructure containing ferrite of not more than 15 ?m in average crystal grain diameter by a volume fraction of not less than 75%, the balance being low-temperature-induced phases. The hot rolled steel sheet can be suitably utilized for manufacturing a cold rolled steel sheet or hot-dip galvanized steel sheet having a tensile strength of 590 MPa or more, excellent in material homogeneity and capable of giving excellent cold rolling property.
    Type: Application
    Filed: September 27, 2012
    Publication date: October 9, 2014
    Applicant: JEF Steel Corporation
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa, Shinya Yamaguchi
  • Publication number: 20140246128
    Abstract: Provided is a hot-rolled steel sheet that has a chemical composition including, by mass %: C: 0.060% to 0.150%; Si: 0.15% to 0.70%; Mn: 1.00% to 1.90%; P: 0.10% or less; S: 0.010% or less; Al: 0.01% to 0.10%; N: 0.010% or less; Nb: 0.010% to 0.100%; and the balance including Fe and incidental impurities. The hot-rolled steel sheet has a microstructure containing ferrite of 18 ?m or less in average grain size by a volume fraction of at least 75% and pearlite of at least 2 ?m in average grain size by a volume fraction of at least 5%, the balance being low-temperature-induced phases, the pearlite having a mean free path of at least 5.0 ?m.
    Type: Application
    Filed: September 27, 2012
    Publication date: September 4, 2014
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20140234655
    Abstract: A high-strength hot-dip galvanized steel sheet has excellent workability, namely, excellent ductility and hole expansion formability, and high yield ratio. The steel sheet has a chemical composition containing by mass %: C: 0.05-0.15%; Si: 0.10-0.90%; Mn: 1.0-1.9%; P: 0.005-0.10%; S: 0.0050% or less; Al: 0.01-0.10%; N: 0.0050% or less; Nb: 0.010-0.100%; and the balance being Fe and incidental impurities, in which: the steel sheet has a complex phase that includes: ferrite having an average crystal grain size of 15 ?m or less to at least 90% in volume fraction; martensite having an average crystal grain size of 3.0 ?m or less to 0.5% or more and less than 5.0% in volume fraction; pearlite to 5.0% or less in volume fraction; and the balance being a phase generated at low temperature.
    Type: Application
    Filed: September 27, 2012
    Publication date: August 21, 2014
    Inventors: Katsutoshi Takashima, Yuki Toji, Nobusuke Kariya, Kohei Hasegawa
  • Publication number: 20130340898
    Abstract: Provided are a high-strength cold-rolled steel sheet having excellent formability, excellent ductility, excellent hole expansibility, and high yield ratio and a method for producing the same. The high-strength cold-rolled steel sheet contains 0.05% to 0.15% C, 0.10% to 0.90% Si, 1.0% to 2.0% Mn, 0.005% to 0.05% P, 0.0050% or less S, 0.01% to 0.10% Al, 0.0050% or less N, and 0.010% to 0.100% Nb, which are chemical components, on a mass basis, the balance being Fe and unavoidable impurities; has a microstructure which is a multi-phase structure containing 90% or more of a ferrite phase and 0.5% to less than 5.0% of a martensite phase on a volume fraction basis, the remainder being low-temperature transformation phases; and has a yield ratio of 70% or more.
    Type: Application
    Filed: November 30, 2011
    Publication date: December 26, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Katsutoshi Takashima, Yuki Toji, Kohei Hasegawa
  • Publication number: 20130199679
    Abstract: A method for manufacturing an ultra high strength member includes heating a steel sheet at a first heating temperature within a temperature range of 700 to 1000° C.; forming the steel sheet into a shape of a member at the first heating temperature and simultaneously cooling the steel sheet; after completion of the cooling, shear punching the steel sheet into a desired shape to obtain an ultra high strength member; and after the shear punching, subjecting the ultra high strength member to a first heat treatment including heating the ultra high strength member at second heating temperature within a temperature range of 100° C. or higher, but lower than 300° C. and retaining the member at the second heating temperature for 1 second to 60 minutes, wherein the resulting ultra high strength member has a tensile strength of 1180 MPa or more.
    Type: Application
    Filed: February 18, 2011
    Publication date: August 8, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Yuki Toji, Kohei Hasegawa
  • Publication number: 20110198002
    Abstract: A high-strength galvanized steel sheet has excellent mechanical properties such as a TS of 1200 MPa or more, an El of 13% or more, and a hole expansion ratio of 50% or more and a method for manufacturing the same. A high-strength galvanized steel sheet excellent in formability contains 0.05% to 0.5% C, 0.01% to 2.5% Si, 0.5% to 3.5% Mn, 0.003% to 0.100% P, 0.02% or less S, and 0.010% to 0.5% Al on a mass basis, the remainder being Fe and unavoidable impurities, and has a microstructure which contains 0% to 10% ferrite, 0% to 10% martensite, and 60% to 95% tempered martensite on an area basis as determined by structure observation and which further contains 5% to 20% retained austenite as determined by X-ray diffractometry.
    Type: Application
    Filed: January 28, 2009
    Publication date: August 18, 2011
    Applicant: JFE Steel Corporation
    Inventors: Tatsuya Nakagaito, Saiji Matsuoka, Yoshitsugu Suzuki, Yuki Toji