Patents by Inventor Yukinori Nakamura

Yukinori Nakamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6649288
    Abstract: A Group III nitride film is directly grown on a crystalline substrate along the C-axis of the substrate, and includes at least Al. The Group III nitride film has a hexagonal crystal system, and the lattice constant “c” of the c-axis of the Group III nitride film and the lattice constant “a” of the crystal face perpendicular to the main surface of the substrate satisfies the relation of “C>2.636a-3.232”.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: November 18, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6649493
    Abstract: A method for fabricating a Group III nitride film is provided, including the steps of preparing a substrate, forming an underfilm and then forming the Group III nitride film on the underfilm. The underfilm is a Group III nitride comprising at least one Group III element and includes at least 50 atomic percent of elemental Al with respect to all of the Group III elements of the Group III nitride of the underfilm. The surface of the underfilm is contoured (concave-convex) and includes flat regions, and less than 50% of the underfilm surface is occupied by the flat regions.
    Type: Grant
    Filed: November 7, 2001
    Date of Patent: November 18, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Keiichiro Asai, Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6623877
    Abstract: An epitaxial wafer includes a base material made of sapphire-SiC single crystal or the like, a III nitride underfilm including at least Al epitaxially grown on the base material and a GaN film, preferably having a thickness of 50 Å or more, formed on the underfilm. In fabricating III nitride films on the epitaxial wafer, the oxidized surface layer of the GaN film is removed through an etching process, and subsequently, another III nitride film is formed thereon.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: September 23, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6554896
    Abstract: An AlxGayInzN(x+y+z=1,x,y,z≧0) film is epitaxially grown, for example to a thickness of about 1.0 &mgr;m, on a surface of a base material. A surface of the AlxGayInzN film opposing the base material is polished and thus, flattened to have a surface roughness Ra of less than 10 Å and a thickness of about 1.0 &mgr;m. A high crystallinity nitride film is interposed between the base material and the AlxGayInzN film.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: April 29, 2003
    Assignee: NGK Insulators, Ltd.
    Inventors: Keiichiro Asai, Tomohiko Shibata, Yukinori Nakamura
  • Publication number: 20020170495
    Abstract: The back side space of a tubular member is evacuated by means of a pressure difference-creating means constructed of a pressure regulating chamber and a pump, and then, the pressure in the back side space of the tubular member is set to be tenth or below of the pressure in the front space of the tubular member. Then, a raw material gas is introduced and excited to generate a plasma raw material gas, which is introduced into the tubular member and onto an inner wall of the tubular member, efficiently commensurate with the pressure difference created by means of the pressure difference-creating means. As a result, a desired thin film is formed on the inner wall of the tubular member through the chemical reaction of the plasma raw material gas.
    Type: Application
    Filed: May 13, 2002
    Publication date: November 21, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukinori Nakamura, Yoshimasa Kondo, Naoto Otake
  • Publication number: 20020172765
    Abstract: The back side space of a mouth ring for forming a honeycomb-shaped green product is evacuated by means of a pressure difference-creating means constructed of a pressure regulating chamber and a pump, and then, the pressure in the back side space of the mouth ring is set to be tenth or below of the pressure in the front space of the mouth ring. Then, a raw material gas is introduced and excited to generate a plasma raw material gas, which is introduced into the mouth ring efficiently commensurate with the pressure difference created by means of the pressure difference-creating means. As a result, a thin film made of diamond or diamond-like carbon is made in the mouth ring in good quality.
    Type: Application
    Filed: May 13, 2002
    Publication date: November 21, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukinori Nakamura, Yoshimasa Kondo
  • Publication number: 20020125491
    Abstract: On a substrate made of e.g., sapphire single crystal is formed an Al underlayer having a crystallinity of 90 seconds or below in FWHM of X-ray rocking curve. Then, on the AlN underlayer is formed a buffer layer having a composition of AlpGaqIn1-p-qN (0≦p≦1, 0≦y≦q), and on the buffer layer is formed a GaN-based semiconductor layer group.
    Type: Application
    Filed: December 14, 2001
    Publication date: September 12, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Keiichiro Asai, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020124965
    Abstract: A substrate is set on a susceptor installed in a reactor arranged horizontally. Then, a cooling jacket is provided at the opposite portion of the inner wall of the reactor to the susbtrate. By flowing a given cooling medium through the cooling jacket with a pump connected to the jacket, at least the opposite portion of the inner wall is cooled down, to inhibit the reaction between raw material gases introduced into the reactor. As a result, in fabricating a III-V nitride film, the film growth rate is developed and the crystal quality is developed.
    Type: Application
    Filed: December 6, 2001
    Publication date: September 12, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020123246
    Abstract: On a given substrate is formed an underfilm including a surface of concave-convex structure in which 50% or over is occupied by the flat region and made of a III nitride including 50 atomic percentages or over of Al element for all of the III elements constituting the III nitride. Then, a desired III nitride film is formed on the underfilm by a normal MOCVD method.
    Type: Application
    Filed: November 7, 2001
    Publication date: September 5, 2002
    Applicant: NGK Insulators, Ltd
    Inventors: Keiichiro Asai, Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020119642
    Abstract: In fabricating a semiconducting nitride film by a MOCVD method, a susceptor tray is employed. The susceptor tray is constructed of a base plate and an outer member detachable for the base plate. A substrate for the film to be formed is set in the recessed portion formed by disposing the outer member on the base plate.
    Type: Application
    Filed: January 30, 2002
    Publication date: August 29, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka, Keiichiro Asai
  • Patent number: 6426519
    Abstract: Strip-shaped ditches are formed on a sapphire substrate as a base material. Then, the sapphire substrate is set into a CVD chamber, and an AlxGayInzN (x+y+z=1,x>0,y,z≧0)film is epitaxially grown on the sapphire substrate so as to embed the ditches by a selective lateral epitaxial growth method. As a result, the AlxGayInzN film has low dislocation density areas on at least one of the concave portions and the convex portions of the strip-shaped ditches.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: July 30, 2002
    Assignee: NGK Insulators, Ltd.
    Inventors: Keiichiro Asai, Tomohiko Shibata, Yukinori Nakamura
  • Publication number: 20020094682
    Abstract: At least one of the interior wall of a reactor and a susceptor installed in the reactor is coated with an AlaGabIncN (a+b+c=1, a>0) film, which is heated to about 1000° C. or over when a substrate is heated to a predetermined temperature so as to generate the MOCVD reaction between a III raw material gas and a V raw material gas. Therefore, the AlpGaqInrN (p+q+r=1) compound generated from the raw material gases is deposited on the coated AlaGablncN (a+b+c=1, a>0) film, and thus, particles composed of the AlpGaqlnrN compound are not almost created. As a result, the resulting AlxGaylnzN (x+y+z=1) film is not affected by the particles, and can have its desirable quality.
    Type: Application
    Filed: November 2, 2001
    Publication date: July 18, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka, Keiichiro Asai
  • Publication number: 20020093055
    Abstract: A III nitride buffer film including at least Al element and having a screw-type dislocation density of 1×108/cm2 or below is formed on a base made of a sapphire single crystal, etc., to fabricate an epitaxial base substrate. Then, a III nitride underfilm is formed on the III nitride buffer film, to fabricate an epitaxial substrate.
    Type: Application
    Filed: January 9, 2002
    Publication date: July 18, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Mitsuhiro Tanaka, Osamu Oda, Yukinori Nakamura
  • Publication number: 20020081463
    Abstract: A III nitride film is directly grown on a crystalline substrate along the C-axis, and includes at least Al element. Then, the III nitride film has hexagonal crystal system, and the lattice constant “c” of the main axis and the lattice constant “a” of the crystal face perpendicular to the main surface satisfies the relation of “C>2.363a-3.232”.
    Type: Application
    Filed: October 16, 2001
    Publication date: June 27, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020070636
    Abstract: A base material made of C-faced sapphire single crystal is set on a susceptor installed in a reactor arranged horizontally. Then, a trimethylaluminum and an ammonia are introduced as raw material gases into the reactor and supplied onto the substrate, to form an AlN film. In this case, the temperature of the base material is set to 1100° C. or over, and the ratio (V raw material gas/III raw material gas) is set to 800 or below, and the forming pressure is set within a range of 7-17 Torr. As a result, the crystallinity of the AlN film is developed to 90 arcsec or below in FWHM of X-ray rocking curve, and the surface flatness of the AlN film is developed to 20 Å or below. Therefore, a substrate composed of the base material and the AlN film is preferably usable for an acoustic surface wave device, and if the substrate is employed, the deviation from the theoretical propagation velocity is set to 1.5 m/sec or below.
    Type: Application
    Filed: November 30, 2001
    Publication date: June 13, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020061655
    Abstract: A III nitride film including Al element is fabricated by a MOCVD method with monitoring the dew point of the reactor to be used in the MOCVD method. An organic metal vapor flown in the reactor, the dew point is preferably set to a temperature of −90° C. or below. Then, the film is fabricated.
    Type: Application
    Filed: September 25, 2001
    Publication date: May 23, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Publication number: 20020058162
    Abstract: An epitaxial wafer has a base material made of sapphire-SiC single crystal or the like, a III nitride underfilm including at least Al element epitaxially grown on the base material and a GaN film, preferably having a thickness of 50 Å or over, formed on the underfilm. In a fabricating a III nitride films on the epitaxial wafer, the oxidized surface layer of the GaN film is removed through etching process, and subsequently, the III nitride film is formed.
    Type: Application
    Filed: September 25, 2001
    Publication date: May 16, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura, Mitsuhiro Tanaka
  • Patent number: 6342748
    Abstract: A sapphire single crystal wafer 11 having a diameter not less than two inches and having an off-angled surface which is obtained by rotating an R (1-102) surface about an axis in a negative direction by a given off-angle not less than 2° is introduced in a CVD apparatus. While the sapphire substrate is kept at a temperature of about 950° C., a buffer layer made of gallium nitride or aluminum-gallium nitride is first deposited with an average thickness of 0.1-0.2 &mgr;m, and then an aluminum nitride single crystal layer is deposited with an average thickness not less than 2 &mgr;m. The thus obtained aluminum nitride single crystal layer does not have a significant amount of cracks, has an excellent piezoelectric property, and has a high propagating velocity.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: January 29, 2002
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukinori Nakamura, Tomohiko Shibata
  • Patent number: 6183555
    Abstract: A sapphire single crystal wafer 11 having a diameter not less than two inches and having an off-angled surface which is obtained by rotating an R (1-102) surface about a [11-20] axis by a given off-angle is introduced in a CVD apparatus, and a double-layer structure of first and second aluminum single crystal layers 12 and 13 is deposited on the off-angled surface of the sapphire single crystal wafer by MOCVD. The thus deposited aluminum single crystal layer 13 has (1-210) surface. The first aluminum nitride single crystal layer 12 serves as a buffer layer and has a thickness of 5-50 nm, and the second aluminum nitride single crystal layer 13 has a thickness not less than 1 &mgr;m. The off-angle is preferably set to a value not less than ±1°, much preferably a value ±2°, more preferably a value not less than −3°, and particularly preferable to a value within a range from −2°-+10°.
    Type: Grant
    Filed: May 11, 1999
    Date of Patent: February 6, 2001
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura
  • Patent number: 5936329
    Abstract: A sapphire single crystal wafer 11 having a diameter not less than two inches and having an off-angled surface which is obtained by rotating an R (1-102) surface about a ?11-20! axis by a given off-angle is introduced in a CVD apparatus, and a double-layer structure of first and second aluminum single crystal layers 12 and 13 is deposited on the off-angled surface of the sapphire single crystal wafer by MOCVD. The thus deposited aluminum single crystal layer 13 has (1-210) surface. The first aluminum nitride single crystal layer 12 serves as a buffer layer and has a thickness of 5-50 nm, and the second aluminum nitride single crystal layer 13 has a thickness not less than 1 .mu.m. The off-angle is preferably set to a value not less than .+-.1.degree., much preferably a value .+-.2.degree., more preferably a value not less than -3.degree., and particularly preferable to a value within a range from -2.degree.-+10.degree..
    Type: Grant
    Filed: September 24, 1997
    Date of Patent: August 10, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Tomohiko Shibata, Yukinori Nakamura