Patents by Inventor Yukio Inazuki

Yukio Inazuki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9812300
    Abstract: A silicon target for sputtering film formation which enables formation of a high-quality silicon-containing thin film by inhibiting dust generation during sputtering film formation is provided. An n-type silicon target material 10 and a metallic backing plate 20 are attached to each other via a bonding layer 40. A conductive layer 30 made of a material having a smaller work function than that of the silicon target material 10 is provided on a surface of the silicon target material 10 on the bonding layer 40 side. That is, the silicon target material 10 is attached to the metallic backing plate 20 via the conductive layer 30 and the bonding layer 40. In a case of single-crystal silicon, a work function of n-type silicon is generally 4.05 eV. A work function of a material of the conductive layer 30 needs to be smaller than 4.05 eV.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: November 7, 2017
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroki Yoshikawa, Yukio Inazuki, Hideo Kaneko
  • Patent number: 9798229
    Abstract: A method for designing a photomask blank comprising a transparent substrate and an optical film thereon is provided. The photomask blank is processed into a transmissive photomask having a pattern of optical film such that the film pattern may be transferred when exposure light is transmitted by the photomask. The optical film is selected using a specific reflectance, which is equal to the reflectance divided by the film thickness, as an index.
    Type: Grant
    Filed: July 16, 2015
    Date of Patent: October 24, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kouhei Sasamoto, Hideo Kaneko, Yukio Inazuki, Souichi Fukaya
  • Patent number: 9778559
    Abstract: A halftone phase shift film containing Si and N and/or O is deposited on a transparent substrate by reactive sputtering of a Si-containing target with a reactive gas containing N and/or O. One layer is sputter deposited while the reactive gas flow rate is set equal to or lower than the lower limit of the reactive gas flow rate in the hysteresis region, and another layer is sputter deposited while the reactive gas flow rate is set inside the lower and upper limits of the reactive gas flow rate in the hysteresis region. The phase shift film exhibits satisfactory in-plane uniformity of optical properties.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: October 3, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takuro Kosaka, Yukio Inazuki
  • Publication number: 20170255095
    Abstract: A photomask blank comprising a transparent substrate and a light-shielding film disposed thereon is provided. The light-shielding film is constructed by a single layer or multiple layers including a light-shielding layer containing Si and N, having a N content of 3-50 at % based on the sum of Si and N, being free of a transition metal.
    Type: Application
    Filed: February 17, 2017
    Publication date: September 7, 2017
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Takuro KOSAKA, Yukio INAZUKI, Hideo KANEKO
  • Publication number: 20170212417
    Abstract: A halftone phase shift film is formed on a transparent substrate by reactive sputtering using a silicon target, an inert gas, and a nitrogen-containing reactive gas. A hysteresis curve is drawn by sweeping the flow rate of the reactive gas, and plotting the sputtering voltage or current during the sweep versus the flow rate of the reactive gas. In a transition mode sputtering step of sputtering in a region corresponding to a range from more than the lower limit of reactive gas flow rate providing the hysteresis to less than the upper limit, the target power, the inert gas flow rate and/or the reactive gas flow rate is increased or decreased continuously or stepwise.
    Type: Application
    Filed: January 11, 2017
    Publication date: July 27, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takuro KOSAKA, Yukio INAZUKI, Hideo KANEKO
  • Patent number: 9709885
    Abstract: A method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate includes forming the silicon-containing inorganic film such that a surface has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent, the silicon-containing inorganic film being an SiO film or an SiON film and serving as a hard mask film.
    Type: Grant
    Filed: October 3, 2016
    Date of Patent: July 18, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio Inazuki, Takashi Yoshii, Toyohisa Sakurada, Akira Ikeda, Hideo Kaneko, Satoshi Watanabe, Yoshio Kawai
  • Patent number: 9689066
    Abstract: The method for manufacturing a photomask blank according to the present invention, when manufacturing a photomask blank having at least one functional layer on a transparent substrate, in a step of film-formation of such a functional film where the functional film includes a chromium-containing element and an a metallic element that is capable of bringing a mixture of the metallic element and the chromium into a liquid phase at a temperature of 400° C. or lower, a chromium target (target A) and a target (target B) mainly containing at least one kind of the metallic element are simultaneously sputtered (co-sputtered). The present invention provides a technique for manufacturing a functional film having a small variation in its characteristics such as optical density and a low detect, and showing a high etching rate.
    Type: Grant
    Filed: May 13, 2013
    Date of Patent: June 27, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Hiroki Yoshikawa, Souichi Fukaya, Yukio Inazuki, Hideo Nakagawa
  • Patent number: 9651858
    Abstract: A binary photomask blank has a light-shielding film on a transparent substrate, the light-shielding film composed mainly of transition metal M and Si, or M, Si and N, and having an optical density of at least 3.0. The light-shielding film includes a layer containing M, Si and N so as to meet the formula: B?0.68×A+0.23 wherein A is an atomic ratio M/Si and B is an atomic ratio N/Si, and has a thickness of up to 47 nm. The binary photomask blank has a thin light-shielding film capable of fully shielding exposure light.
    Type: Grant
    Filed: July 14, 2015
    Date of Patent: May 16, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio Inazuki, Takuro Kosaka, Kazuhiro Nishikawa
  • Patent number: 9645485
    Abstract: A halftone phase shift photomask blank comprising a transparent substrate and a halftone phase shift film consisting of silicon, nitrogen and optional oxygen, and providing a phase shift of 150°-200° relative to light of wavelength up to 200 nm. The phase shift film includes at least one layer meeting the formula: 2×O/Si+3×N/Si?3.5 wherein Si is a silicon content (at %), N is a nitrogen content (at %), and O is an oxygen content (at %). The phase shift film exhibits satisfactory in-plane uniformity of transmittance.
    Type: Grant
    Filed: August 3, 2015
    Date of Patent: May 9, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Takuro Kosaka, Yukio Inazuki, Hideo Kaneko, Toyohisa Sakurada
  • Publication number: 20170123306
    Abstract: In a chamber (50), a quartz substrate (10) having a main surface on which an optical film (20) is formed is put on a susceptor (30). A flash lamp (60) is housed in a lamp house (90), and the optical film (20) is irradiated with flash light through two quartz plates (70a and 70b). A transmittance adjustment region (80) is formed on a surface of the quartz plate (70b) of the two quartz plates (70a and 70b), and the amount of light with which the optical film (20) is irradiated has in-plane distribution. If the optical film (20) is irradiated with the flash light, optical characteristics of the optical film (20) change depending on the received irradiation energy. Hence, for example, the characteristics of the optical film are not uniform, the optical film is irradiated with flash light having such irradiation energy distribution that cancels the in-plane distribution.
    Type: Application
    Filed: January 12, 2017
    Publication date: May 4, 2017
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Souichi FUKAYA, Yukio INAZUKI
  • Publication number: 20170110355
    Abstract: The present invention provides a substrate cleaning apparatus for a substrate related to a photomask, including a holder for holding only an end face of the substrate, a rotation mechanism for rotating the holder, and a nozzle for supplying liquid at least to the front surface of the substrate rotating with the holder by the rotation mechanism; wherein at least one of the holder has a conductive surface and is earthed. The present invention also provides a method for cleaning a substrate related to a photomask. These inventions can prevent adhesion of contaminants to the substrate when performing a cleaning treatment.
    Type: Application
    Filed: October 3, 2016
    Publication date: April 20, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Tsuneo NUMANAMI, Yukio INAZUKI, Toyohisa SAKURADA
  • Patent number: 9618838
    Abstract: A photomask blank includes a chromium-based material film as a light-shielding film, wherein the chromium-based material film has an optical density per unit thickness at a wavelength of 193 nm of at least 0.050/nm, and the chromium-based material film has a tensile stress or compressive stress corresponding to an amount of warp of up to 50 nm. The present invention provides a photomask blank having a thin film of chromium-based material which is lowered in film stress while retaining a high optical density per unit film thickness. This enables high-accuracy patterning of a chromium-based material film.
    Type: Grant
    Filed: September 11, 2015
    Date of Patent: April 11, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Souichi Fukaya, Yukio Inazuki
  • Publication number: 20170068154
    Abstract: A photomask blank comprising a transparent substrate and a chromium-containing film is provided. The chromium-containing film is constructed by one or more chromium compound layers which are formed of a chromium compound containing Cr, N and optionally O, and have a composition having a Cr content?30 at % and a total Cr+N+O content?93 at %, and meeting the formula: 3Cr?2O+3N. A chromium compound layer meeting a first composition having an N/Cr atomic ratio?0.95, a Cr content?40 at %, a total Cr+N content?80 at %, and an O content?10 at % is included to a thickness of more than 70% to 100% of the overall thickness of the chromium-containing film.
    Type: Application
    Filed: August 17, 2016
    Publication date: March 9, 2017
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kouhei Sasamoto, Yukio INAZUKI
  • Patent number: 9581892
    Abstract: In a chamber (50), a quartz substrate (10) having a main surface on which an optical film (20) is formed is put on a susceptor (30). A flash lamp (60) is housed in a lamp house (90), and the optical film (20) is irradiated with flash light through two quartz plates (70a and 70b). A transmittance adjustment region (80) is formed on a surface of the quartz plate (70b) of the two quartz plates (70a and 70b), and the amount of light with which the optical film (20) is irradiated has in-plane distribution. If the optical film (20) is irradiated with the flash light, optical characteristics of the optical film (20) change depending on the received irradiation energy. Hence, for example, the characteristics of the optical film are not uniform, the optical film is irradiated with flash light having such irradiation energy distribution that cancels the in-plane distribution.
    Type: Grant
    Filed: June 17, 2014
    Date of Patent: February 28, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Souichi Fukaya, Yukio Inazuki
  • Publication number: 20170031237
    Abstract: In a photomask blank comprising a transparent substrate, a resistance layer, and a conductive layer, the resistivity and thickness of the conductive layer and the resistivity and thickness of the resistance layer are selected so as to meet a specific equation (1). In EB lithography, a ground can be established at a necessary fully low resistance value, and EB writing be carried out at a high accuracy.
    Type: Application
    Filed: July 11, 2016
    Publication date: February 2, 2017
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kouhei SASAMOTO, Souichi FUKAYA, Yukio INAZUKI
  • Publication number: 20170023855
    Abstract: A method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate includes forming the silicon-containing inorganic film such that a surface has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent, the silicon-containing inorganic film being an SiO film or an SiON film and serving as a hard mask film.
    Type: Application
    Filed: October 3, 2016
    Publication date: January 26, 2017
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio INAZUKI, Takashi YOSHII, Toyohisa SAKURADA, Akira IKEDA, Hideo KANEKO, Satoshi WATANABE, Yoshio KAWAI
  • Patent number: 9541823
    Abstract: A photomask blank comprising a transparent substrate and a chromium-containing film deposited thereon is provided. The chromium-containing film comprises at least one CrC compound layer comprising up to 50 at % of Cr, at least 25 at % of O and/or N, and at least 5 at % of C. From the blank, a photomask having a photomask pattern formed on the substrate is produced, the photomask being used in photolithography of forming a resist pattern with a line width of up to 0.1 ?m, using exposure light having a wavelength of up to 250 nm.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: January 10, 2017
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Kouhei Sasamoto, Yukio Inazuki, Souichi Fukaya, Hideo Nakagawa, Hideo Kaneko
  • Patent number: 9488907
    Abstract: In the chromium-containing material film of the present invention, an element is added thereto and is capable of bringing a mixture of the element and the chromium into a liquid phase at a temperature of 400° C. or lower. The use of such a chromium-containing material film as an optical film (e.g., a light-shielding film, an etching mask film, or an etching stopper film) of a photo mask blank can achieve an improvement in chlorine-dry etching while retaining the same optical characteristics and the like as those of the conventional chromium-containing material film, thereby increasing the patterning precision.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: November 8, 2016
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hiroki Yoshikawa, Souichi Fukaya, Yukio Inazuki, Tsuneo Yamamoto, Hideo Nakagawa
  • Patent number: 9488906
    Abstract: The present invention relates to a photomask blank obtained by forming a resist film after performing a silylation process on a silicon-containing inorganic film and provides a method for manufacturing a photomask blank having at least a silicon-containing inorganic film over a transparent substrate and a resist film on the silicon-containing inorganic film, comprising: forming the silicon-containing inorganic film such that a surface that will contact the resist film has an oxygen concentration not less than 55 atomic percent and not more than 75 atomic percent; performing a silylation process after forming the silicon-containing inorganic film; and then forming the resist film by application. The method can inhibit generation of defects due to resist residues or the like after development.
    Type: Grant
    Filed: September 17, 2014
    Date of Patent: November 8, 2016
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Yukio Inazuki, Takashi Yoshii, Toyohisa Sakurada, Akira Ikeda, Hideo Kaneko, Satoshi Watanabe, Yoshio Kawai
  • Publication number: 20160291454
    Abstract: A halftone phase shift film containing Si and N and/or O is deposited on a transparent substrate by reactive sputtering of a Si-containing target with a reactive gas containing N and/or O. One layer is sputter deposited while the reactive gas flow rate is set equal to or lower than the lower limit of the reactive gas flow rate in the hysteresis region, and another layer is sputter deposited while the reactive gas flow rate is set inside the lower and upper limits of the reactive gas flow rate in the hysteresis region. The phase shift film exhibits satisfactory in-plane uniformity of optical properties.
    Type: Application
    Filed: March 23, 2016
    Publication date: October 6, 2016
    Applicant: Shin-Etsu Chemical Co., Ltd.
    Inventors: Takuro KOSAKA, Yukio INAZUKI