Patents by Inventor Yukio Miyairi

Yukio Miyairi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12121886
    Abstract: A pillar shaped honeycomb structure, including: an outer peripheral wall; and a porous partition wall disposed inside the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, wherein the plurality of cells include two or more types of magnetic substances in which at least two of a maximum magnetic permeability, a Curie point, and an intrinsic resistance value are different.
    Type: Grant
    Filed: July 21, 2021
    Date of Patent: October 22, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Kyohei Kato, Kazuya Hosoda, Takafumi Kimata
  • Patent number: 12116920
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Grant
    Filed: January 3, 2024
    Date of Patent: October 15, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
  • Publication number: 20240328669
    Abstract: A heater element assembly includes a heater element, a cushioning material, and a frame body, the heater element includes: a honeycomb structure portion capable of generating heat when energized; a first electrode layer that covers a part or all of a surface of the partition walls forming the first end surface; a second electrode layer that covers a part or all of a surface of the partition walls forming the second end surface; a first terminal connected to an outer surface of the first electrode layer; and a second terminal connected to an outer surface of the second electrode layer; wherein the frame body includes a first frame portion which is made of resin and has an inner peripheral surface that fits with an outer peripheral surface of the outer peripheral wall of the honeycomb structure portion via the cushioning material.
    Type: Application
    Filed: March 13, 2024
    Publication date: October 3, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Yoshiki KONNO
  • Publication number: 20240334555
    Abstract: A heater element assembly includes a heater element, and frame body, the heater element including: a honeycomb structure portion capable of generating heat when energized; a first electrode layer that covers a part or all of a surface of the partition walls forming the first end surface; a second electrode layer that covers a part or all of a surface of the partition walls forming the second end surface; a first terminal connected to an outer surface of the first electrode layer; and a second terminal connected to an outer surface of the second electrode layer; the frame body comprising a first frame portion made of resin and a second frame portion made of resin for clamping the heater element from a side of the first end surface and a side of the second end surface.
    Type: Application
    Filed: March 11, 2024
    Publication date: October 3, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Yoshiki KONNO
  • Patent number: 12104519
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Grant
    Filed: January 2, 2024
    Date of Patent: October 1, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
  • Patent number: 12078092
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Grant
    Filed: February 14, 2023
    Date of Patent: September 3, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara, Kai Matsumoto, Norihisa Fujie, Yoichi Aoki
  • Patent number: 12065957
    Abstract: A cylindrical can body capable of housing a honeycomb structure therein, the cylindrical can body including: a coil for induction-heating the honeycomb structure; a cylindrical member made of an insulating material; and a cylindrical metal member capable of housing the coil and the cylindrical member therein, wherein, in a cross section parallel to an axial direction of the cylindrical member, (i) the coil is provided radially outward from an inner circumferential surface of the cylindrical member, and at least a part of the coil is embedded in the cross section of the cylindrical member; or (ii) the coil is provided on an outer circumferential portion of the cylindrical member.
    Type: Grant
    Filed: February 7, 2023
    Date of Patent: August 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Shuichi Ichikawa, Takuya Ishihara
  • Publication number: 20240270055
    Abstract: A heater element includes a honeycomb structure, and satisfies either of the following condition (i) or (ii): (i) a first electrode is provided on one end surface, and a second electrode has an electrode portion A provided on the other end surface, and an electrode portion B connected to the electrode portion A and provided on a surface of partition walls; (ii) the first electrode has an electrode portion A provided on the one end surface, and an electrode portion B connected to the electrode portion A and provided on the surface of the partition walls, and the second electrode has an electrode portion A provided on the other end surface, and an electrode portion B connected to the electrode portion A and provided on a surface of the partition walls.
    Type: Application
    Filed: April 23, 2024
    Publication date: August 15, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Takuya NAKASHIMA
  • Publication number: 20240196485
    Abstract: An induction heating coil unit 2 according to the present invention is an induction heating coil unit 2being configured to be able to heat a heating object 1 by induction heating, wherein the induction heating coil unit 2 includes: an induction heating coil 20 wherein conductors 200 are wound around a predetermined axis line AL; and end wall portions 21 made of a soft magnetic material, the end wall portions 21 being disposed to cover at least a part of end portions on both sides of the induction heating coil 20 in an axial direction, and wherein each of the conductors 200 has an opposing surface 201 opposing to an outer peripheral surface or an inner peripheral surface of the heating object 1, and wherein the opposing surface 201 includes a parallel portion 201a extending parallel to the axis line AL.
    Type: Application
    Filed: January 23, 2024
    Publication date: June 13, 2024
    Applicants: NGK INSULATORS, LTD., NATIONAL UNIVERSITY CORPORATION OKAYAMA UNIVERSITY
    Inventors: Kazuhiro UMETANI, Shota KAWAHARA, Daiki MIYAKE, Masataka ISHIHARA, Eiji HIRAKI, Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
  • Publication number: 20240163980
    Abstract: A honeycomb structure according to the present invention includes: a honeycomb structure portion 10 including an outer peripheral wall 100 and partition walls 101 arranged on an inner side of the outer peripheral wall 100, the partition walls 101 defining a plurality of cells 101a each forming a flow path extending one end face to other end face; and a magnetic material powder 11 attached to or filled in at least one of the plurality of cells 101a, wherein a volume and/or weight of the magnetic material powder 11 per unit volume varies in an axial direction AD and/or an axis orthogonal direction OD of the honeycomb structure portion 10.
    Type: Application
    Filed: September 15, 2023
    Publication date: May 16, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shuichi ICHIKAWA, Takuya ISHIHARA, Yukio MIYAIRI
  • Publication number: 20240155743
    Abstract: An induction heating device according to the present invention includes: an induction heating coil 10 with a conductor 100 wound around a predetermined axis line AL; a member 11 including at least one soft magnetic material 110, the at least one soft magnetic material 110 being disposed at or on an outer side of each of axial end portions 102 of the induction heating coil 10 in an extending direction of the axis line AL; and a heating object 2 disposed on an inner side of the induction heating coil 10 and the member 11, the heating object 2 being configured to be heatable by induction heating using a magnetic flux from the induction heating coil 10.
    Type: Application
    Filed: October 30, 2023
    Publication date: May 9, 2024
    Applicants: NGK INSULATORS, LTD., NATIONAL UNIVERSITY CORPORATION OKAYAMA UNIVERSITY
    Inventors: Kazuhiro UMETANI, Shota KAWAHARA, Daiki MIYAKE, Masataka ISHIHARA, Eiji HIRAKI, Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
  • Patent number: 11970961
    Abstract: A pillar shaped honeycomb structure, including: a porous partition wall that define a plurality of cells, the plurality of cells forming flow paths for a fluid, the plurality of cells extending from an inflow end face to an outflow end face; and an outer peripheral wall located at the outermost circumference. The plurality of cells include: a plurality of first cells; and a plurality of second cells having a lower cross-sectional area than that of the plurality of first cells. An interior of each of the second cells is filled with a material comprising a magnetic substance. Each of the second cells are arranged adjacent to at least one of the first cells.
    Type: Grant
    Filed: May 19, 2021
    Date of Patent: April 30, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yukio Miyairi, Masaaki Masuda, Kyohei Kato, Norihiro Wakida
  • Publication number: 20240133330
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Application
    Filed: January 2, 2024
    Publication date: April 25, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI
  • Publication number: 20240133331
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Application
    Filed: January 3, 2024
    Publication date: April 25, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI
  • Publication number: 20240107633
    Abstract: A heater element includes: a honeycomb structure including an outer peripheral wall and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from a first end face to a second end face to form a flow path; a pair of electrode layers provided on the outer peripheral wall and the partition walls on the first end face and the second end face; and terminals capable of electrically connecting the electrode layers to a conducting wire. At least a part of each of the electrode layers has an extending portion extending outwardly from an outer edge of each of the first end face and the second end face. Each of the terminals is connected to the extending portion and disposed to face a side surface of the honeycomb structure.
    Type: Application
    Filed: December 4, 2023
    Publication date: March 28, 2024
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Takuya NAKASHIMA, Hirofumi YAMAGUCHI, Toru HAYASE, Koji KUZUTANI
  • Publication number: 20230382188
    Abstract: A heater element for heating a vehicle interior includes: a honeycomb structure comprising: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells each forming a flow path from a first end face to a second end face, the outer peripheral wall and the partition wall comprising a material having a PTC property; and a pair of electrodes provided on the first end face and the second end face. Each of the first end face and the second end face of the honeycomb structure is rectangular. The heater element for heating the vehicle interior further includes a pair of connectors, each of the connectors being connected to the electrode from one short side of each of the first end face and the second end face.
    Type: Application
    Filed: April 27, 2023
    Publication date: November 30, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Hirofumi YAMAGUCHI, Toru HAYASE, Hiroyuki NAGAOKA
  • Publication number: 20230354479
    Abstract: A heater element includes: a honeycomb structure having an outer peripheral wall and partition walls disposed on an inner side of the outer peripheral wall, the partition walls defining a plurality of cells each forming a flow path from a first end face to a second end face, the outer peripheral wall and the partition walls made of a material having a PTC property; and a pair of electrode layers provided on a surface of the outer peripheral wall. The honeycomb structure has a shape having a long axis and a short axis in a cross section orthogonal to a central axis.
    Type: Application
    Filed: July 10, 2023
    Publication date: November 2, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Yoshifumi TAKAGI, Hirofumi YAMAGUCHI, Toru HAYASE, Takuya NAKASHIMA
  • Publication number: 20230321643
    Abstract: A honeycomb structure including: an outer peripheral wall; a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path; and magnetic particles, wherein the magnetic particles contain secondary particles with primary particles combined, wherein in a cross-sectional image of the honeycomb structure, a ratio of a number of the primary particles forming the secondary particles to a total number of the primary particles of the magnetic particles is 40 to 100%, and wherein a particle size D50 corresponding to a cumulative frequency of 50% by number for the primary particles is 5 to 100 ?m.
    Type: Application
    Filed: June 1, 2023
    Publication date: October 12, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Shuichi ICHIKAWA, Yukio MIYAIRI, Masaaki MASUDA, Takuya ISHIHARA
  • Publication number: 20230309197
    Abstract: A heater includes: a first cordierite substrate; a glass portion provided on the first cordierite substrate; and an electrically heating portion embedded in the glass portion, wherein the glass portion comprises MgO, Al2O3 and SiO2.
    Type: Application
    Filed: November 17, 2022
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Koji KUZUTANI, Shinzou HAYASHI
  • Publication number: 20230193806
    Abstract: A catalyst support for induction heating includes: a honeycomb structure including a pillar shaped honeycomb structure portion having: an outer peripheral wall; and a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from an end face on an inlet side to an end face on an outlet side in a gas flow direction to form a flow path; a catalyst supported onto an interior of the partition wall; and at least one magnetic body provided within the honeycomb structure, wherein the catalyst support has a region A where the catalyst is not supported, at least on the end face side of the catalyst support on the inlet side in the gas flow direction, and wherein the magnetic body is arranged at least in the region A in the gas flow direction.
    Type: Application
    Filed: February 14, 2023
    Publication date: June 22, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Shuichi ICHIKAWA, Takuya ISHIHARA, Kai MATSUMOTO, Norihisa FUJIE, Yoichi AOKI