Patents by Inventor Yukio Miyairi

Yukio Miyairi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170014747
    Abstract: A honeycomb filter includes a honeycomb structure body having porous partition walls defining a plurality of cells, inflow side plugging portions, and outflow side plugging portions, and in a cross section perpendicular to a cell extending direction, the whole periphery of each of outflow cells is surrounded by an inflow cell group, inflow cells are defined by inflow/outflow partition walls which are the partition walls defining the outflow cell and inflow/inflow partition walls which are the partition walls intersecting the inflow/outflow partition walls, a surface area A1 of the inflow/outflow partition wall of the inflow cell and a surface area A2 of the inflow/inflow partition wall of the inflow cell satisfy a relation of 1.2?A1/A2?2, and in the partition wall, an average pore diameter of a surface region is from 4 to 60% of an average pore diameter of a central region.
    Type: Application
    Filed: June 8, 2016
    Publication date: January 19, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventor: Yukio MIYAIRI
  • Publication number: 20170008267
    Abstract: The method includes: a formed body forming step of forming each of a plurality of honeycomb-segment formed bodies by extrusion; an aggregate formation step of forming a honeycomb-segment aggregate by applying a fluid bonding material to side faces of the honeycomb-segment formed bodies, and arranging the honeycomb-segment formed bodies so that the side faces are brought into contact with each other; an aggregate shaping step of shaping the honeycomb-segment aggregate by performing a press treatment to the side faces of the honeycomb-segment aggregate; and a drying/firing step of drying and firing the honeycomb-segment aggregate, wherein the aggregate shaping step are performed while keeping the water amount of each of the honeycomb-segment formed bodies to be 30 mass % or more, each of the honeycomb segments has cell density that is 620 cells/cm2 or more, and the press treatment is performed with a contact pressure of 0.005 kg/cm2 or more.
    Type: Application
    Filed: June 30, 2016
    Publication date: January 12, 2017
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Shinichi MIWA
  • Publication number: 20160333757
    Abstract: A water recovery device includes: an exhaust gas pipe that is connected to a combustion device; a water generation unit that generates water by cooling exhaust gas in the exhaust gas pipe to condense water vapor in the exhaust gas; and a water container that stores water generated by the water generation unit. The water generation unit includes: an acoustic-wave generator that generates acoustic waves by absorbing heat from the exhaust gas pipe and giving the heat to working fluid, which transmits acoustic waves by oscillating, to cause the working fluid to oscillate; a transmission pipe that is internally filled with the working fluid and transmits acoustic waves generated by the acoustic-wave generator; and a cold-heat generator that generates cold heat to supply the cold heat to the exhaust gas pipe by receiving acoustic waves transmitted through the transmission pipe and giving heat to the acoustic waves.
    Type: Application
    Filed: April 11, 2016
    Publication date: November 17, 2016
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yukio MIYAIRI, Shinichi MIWA
  • Patent number: 9487448
    Abstract: A honeycomb structure including a pillar-shaped honeycomb structure body having partition walls defining a plurality of cells which become through channels for a fluid and extend from a first end face to a second end face, the partition walls include a porous body having refractory aggregates and a bonding material which bonds the refractory aggregates to each other, the bonding material includes metal Si and an oxide material, porosity of the porous body constituting the partition walls is 25% or more and 70% or less, a ratio of a mass of the bonding material to a mass of the whole porous body is 30 mass % or more and 50 mass % or less, and a ratio of a mass of the oxide material to the mass of the bonding material is 30 mass % or more and 80 mass % or less.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: November 8, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Miyairi, Yoshio Kikuchi, Takafumi Kimata
  • Publication number: 20160281562
    Abstract: An exhaust gas purification filter includes: a honeycomb structure body having partition walls for defining a plurality of cells that extend from an inflow end face to an outflow end face; an inflow side plugging portion; an outflow side plugging portion; and a porous surface trapping layer which is disposed on an inflow surface which is a surface on an inflow cell side which is the cell in which the outflow side plugging portion is disposed, among surfaces of the partition walls, in which the surface trapping layer has a thickness of 10 to 60 ?m and an average pore diameter of 0.3 to 5 ?m, and in a section which is parallel to a cell extending direction.
    Type: Application
    Filed: March 18, 2016
    Publication date: September 29, 2016
    Inventors: Yukio MIYAIRI, Toshio YAMADA, Toshihiro HIRAKAWA
  • Patent number: 9346043
    Abstract: There is disclosed a honeycomb structure usable as a support of a honeycomb catalyst onto which a large amount of catalyst can be loaded and which has a good purification efficiency, and the honeycomb structure includes porous partition walls 5 defining a plurality of cells to form through channels of a fluid and having a plurality of pores 10 therein, wherein a porosity of the partition walls 5 is from 45 to 70%, and in a cross section perpendicular to an extending direction of the cells, a total area of macro pores 12 having the largest pore diameter of larger than 10 ?m is 50% or more with respect to a total area of the pores 10.
    Type: Grant
    Filed: March 5, 2013
    Date of Patent: May 24, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Shogo Hirose, Yukio Miyairi
  • Publication number: 20160131114
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells extending from a first end face to a second end face, and has a cell hydraulic diameter HD of 0.4 mm or less, an end face open frontal area of 60% or more and 93% or less, and heat capacity per unit length in the extending direction that tends to decrease with distance from the first end face. A first end portion on the first end face side that accounts for a region of 10% of a total length of the heat/acoustic wave conversion component has 1.1 times or more the heat capacity of that of a second end portion on the second end face side that accounts for a region of 10% of the total length.
    Type: Application
    Filed: November 6, 2015
    Publication date: May 12, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA
  • Publication number: 20160090970
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells extending from a first end face to a second end face and mutually converts heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes an area of a cross-section of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section. The heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less. The partition wall has arithmetic surface roughness (Ra) at the surface of 3 ?m or more and 20 ?m or less.
    Type: Application
    Filed: September 14, 2015
    Publication date: March 31, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA
  • Publication number: 20160084198
    Abstract: A heat/acoustic wave conversion unit includes a heat/acoustic wave conversion component and two heat exchangers. Hydraulic diameter HD of the cells in the heat/acoustic wave conversion component is 0.4 mm or less, and a ratio HD/L of HD to the length L of the heat/acoustic wave conversion component is from 0.005 to 0.02. One of the heat exchangers includes a heat-exchanging honeycomb structure and an annular tube that surrounds a circumferential face of the heat-exchanging honeycomb structure. The annular tube includes a structure body that is disposed in the channel to increase a contact area with the heated fluid, an inflow port into which the heated fluid flows, and an outflow port through which the heated fluid flows out. At least one of the heat-exchanging honeycomb structure and the structure body is made of a ceramic material that contains SiC as a main component.
    Type: Application
    Filed: September 10, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Tatsuo KAWAGUCHI, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084239
    Abstract: A heat/acoustic wave conversion component includes a partition wall that defines a plurality of cells, inside of the cells being filled with fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the fluid and energy of acoustic waves resulting from oscillations of the fluid. The plurality of cells have an average of hydraulic diameters HDs that is 0.4 mm or less in a plane perpendicular to the cell extending direction, the heat/acoustic wave conversion component has an open frontal area at each end face of 60% or more and 93% or less, and distribution of hydraulic diameters HDs of the plurality of cells has relative standard deviation that is 2% or more and 30% or less.
    Type: Application
    Filed: September 14, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084237
    Abstract: A heat/acoustic wave conversion component having a first end face and a second end face, includes a partition wall that defines a plurality of cells extending from the first end face to the second end face, inside of the cells being filled with working fluid that oscillates to transmit acoustic waves, the heat/acoustic wave conversion component mutually converting heat exchanged between the partition wall and the working fluid and energy of acoustic waves resulting from oscillations of the working fluid. Hydraulic diameter HD of the heat/acoustic wave conversion component is 0.4 mm or less, where the hydraulic diameter HD is defined as HD=4×S/C, where S denotes a cross-sectional area of each cell perpendicular to the cell extending direction and C denotes a perimeter of the cross section, and the heat/acoustic wave conversion component has three-point bending strength of 5 MPa or more.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Naomi NODA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA
  • Publication number: 20160084238
    Abstract: A heat/acoustic wave conversion component includes a plurality of monolithic honeycomb segments each including a partition wall that defines a plurality of cells extending between both end faces, and the plurality of monolithic honeycomb segments each mutually converts heat exchanged between the partition wall and the working fluid in the cells and energy of acoustic waves resulting from oscillations of the working fluid. In the heat/acoustic wave conversion component including the plurality of honeycomb segments each being monolithic configured, hydraulic diameter HD of the cells is 0.4 mm or less, open frontal area of the honeycomb segments is 60% or more and 93% or less, heat conductivity of the honeycomb segments is 5 W/mK or less, and a ratio HD/L of the hydraulic diameter HD to the length L of the honeycomb segment is 0.005 or more and less than 0.02.
    Type: Application
    Filed: September 11, 2015
    Publication date: March 24, 2016
    Inventors: Yukio MIYAIRI, Shinichi MIWA, Yuji DEGUCHI, Teruyoshi MORI, Kazuhiko HAMATSUKA, Hiroyuki SUENOBU, Masayuki HIRONAGA, Kazuhiko KUMAZAWA, Naomi NODA
  • Publication number: 20160067653
    Abstract: In a cross section perpendicular to a central axis direction of the honeycomb substrate, cells are arranged so that a periphery of an inlet plugged cell is surrounded with four rectangular outlet plugged cells and four square outlet plugged cells, and in the cross section, a partition wall center distance a, a partition wall center distance b and a partition wall thickness t satisfy the following equation (1). Additionally, an amount of a catalyst per unit volume of partition walls which is loaded onto the partition walls defining the rectangular outlet plugged cells and the inlet plugged cells is larger than an amount of a catalyst per unit volume of the partition walls which is loaded onto the partition walls defining the rectangular outlet plugged cells and the square outlet plugged cells. 0.95<b/at<1.
    Type: Application
    Filed: August 31, 2015
    Publication date: March 10, 2016
    Inventors: Yukio MIYAIRI, Kazuhiko KUMAZAWA, Toshihiro HIRAKAWA, Toshio YAMADA
  • Publication number: 20160069308
    Abstract: The honeycomb filter includes a honeycomb substrate having porous partition walls defining a plurality of cells and plugging portions. In a cross section, the cells are arranged so that a periphery of an inlet plugged cell including an open end whose shape is a square in which a length of one side is L1 is surrounded with four rectangular outlet plugged cells each including an open end whose shape is a rectangle in which a length of one side is L1 and a length of the other side is L2 (L1>L2) and four square outlet plugged cells each including an open end whose shape is a square in which a length of one side is L2. A partition wall center distance a, a partition wall center distance b and a partition wall thickness t satisfy the following equation (1): 0.95<b/at<1.90 ??(1).
    Type: Application
    Filed: August 31, 2015
    Publication date: March 10, 2016
    Inventors: Yukio MIYAIRI, Kazuhiko KUMAZAWA, Toshihiro HIRAKAWA, Toshio YAMADA
  • Patent number: 9248440
    Abstract: A honeycomb structure including porous partition walls, a porosity of the partition walls is from 45 to 70%, and when pores having the maximum width in excess of 10 ?m in a cross section of each of the partition walls are large pores and the partition wall is equally divided into three regions of a center region and surface layer regions present on both sides of the center region, a total area of cross sections of the large pores which appear in the surface layer regions is from 60 to 100% of a total area of cross sections of all the pores which appear in the surface layer regions, and a total area of cross sections of the large pores which appear in the center region is from 0 to 40% of the total area of cross sections of all the pores which appear in the center region.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 2, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Shogo Hirose, Yukio Miyairi
  • Patent number: 9217344
    Abstract: A honeycomb filter includes a honeycomb structure and plugged portions. Partition walls of the honeycomb structure are made of a partition wall material including a plurality of aggregates containing silicon carbide or silicon nitride as a main component, and a binding material at a content of 15 to 35 mass %. The binding material is made of a material in which mullite particles as reinforcing particles may be dispersed in cordierite. A thermal expansion coefficient of the partition walls at 40 to 800° C. is 4.2×10?6 1/K or less. When a value of a stress applied to the partition wall material at 900° C. is normalized by the maximum value of the stress applied to the partition wall material, a percentage of a plastic deformation displacement in a total displacement at a normalized stress value of 0.9 is in a range of 0.3 to 10%.
    Type: Grant
    Filed: October 28, 2013
    Date of Patent: December 22, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Atsushi Mizuno, Suguru Kodama, Yasushi Uchida, Takahiro Kondo, Yukio Miyairi
  • Patent number: 9212589
    Abstract: A honeycomb filter 100 includes honeycomb segments 4, plugging portions 5, and joining layers 7, area of outflow end surface 12 of honeycomb segment is larger than area of inflow end surface 11, and shape of cross section of honeycomb segment vertical to axial direction X has a similarity in axial direction X. Moreover, thickness of joining layer decreases in at least a part of joining layer in direction from inflow end surface side toward outflow end surface side, and length L2 of joining layer in axial direction X is smaller than 95% of length L1 of honeycomb segment in axial direction X. Furthermore, a region of honeycomb segments 4, 5 mm or more from outflow end surface 12 in axial direction X, is not provided with joining layers 7 which join side surfaces of honeycomb segments 4 to each other.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: December 15, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Akifumi Nishio, Takahiro Kondo, Yukio Miyairi
  • Patent number: 9175587
    Abstract: A substrate with a surface-collection-layer includes a honeycomb substrate having a porous partition wall that defines and forms cells, and a plurality of plugging portions. A surface-collection-layer is formed on a surface of the partition wall that forms the remaining cells, and the thickness of the surface-collection-layer on the outlet-side open end is larger than the thickness of the surface-collection-layer in a center area of the substrate. The partition wall has predetermined thickness, porosity, and average pore size. The surface-collection-layer has a predetermined thickness, porosity, and average pore size, and the substrate has a predetermined cell density.
    Type: Grant
    Filed: December 21, 2010
    Date of Patent: November 3, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Chika Goto, Masataka Yamashita, Yukio Miyairi
  • Patent number: D763427
    Type: Grant
    Filed: April 20, 2015
    Date of Patent: August 9, 2016
    Assignee: NGK Insulators, Ltd.
    Inventor: Yukio Miyairi
  • Patent number: D763429
    Type: Grant
    Filed: June 17, 2015
    Date of Patent: August 9, 2016
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuya Mori, Yukio Miyairi