Patents by Inventor Yusuke Fukumoto
Yusuke Fukumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9929406Abstract: A nonaqueous electrolyte secondary battery includes: a negative electrode current collector foil; and a negative electrode mixture layer that is arranged on the negative electrode current collector foil. The negative electrode mixture layer contains a plurality of granulated particles. Each of the granulated particles contains a negative electrode active material and a coating film. The coating film is formed on a surface of the negative electrode active material. The coating film includes a first film and a second film. The first film is formed on the surface of the negative electrode active material. The second film is formed on the first film. The first film contains a carboxymethyl cellulose polymer. The second film contains a polyacrylic acid polymer.Type: GrantFiled: November 13, 2015Date of Patent: March 27, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Tatsuya Hashimoto, Naoyuki Wada, Yusuke Fukumoto, Naoto Onodera, Yuji Yokoyama
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Publication number: 20180076450Abstract: A method of manufacturing a non-aqueous electrolyte solution secondary battery includes: (A) preparing a first composite material by mixing a first positive electrode active material, a first conductive material and a first binder; (B) preparing a second composite material by mixing a second positive electrode active material, a second conductive material and a second binder; and (C) manufacturing a positive electrode by forming a positive electrode composite layer including the first composite material and the second composite material. The first positive electrode active material has an average discharge potential lower than that of the second positive electrode active material. The first conductive material has a first OAN. The second conductive material has a second OAN. A ratio of the second OAN to the first OAN is 1.3 or more and 2.1 or less. A sum of the first OAN and the second OAN is 31.64 ml/100 g or less.Type: ApplicationFiled: August 14, 2017Publication date: March 15, 2018Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Koji TORITA, Tatsuya HASHIMOTO, Keiichi TAKAHASHI, Akihiro TANIGUCHI, Shuji TSUTSUMI, Yusuke FUKUMOTO, Yuji YOKOYAMA
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Patent number: 9905846Abstract: A lithium ion secondary battery includes: an electrode mixture layer that contains an electrode active material and an organic ferroelectric having a dielectric constant of 25 or higher; and an electrolytic solution that contains lithium bis(fluorosulfonyl)imide and a nonaqueous solvent. A content of the organic ferroelectric is 0.5 parts by mass to 10 parts by mass with respect to 100 parts by mass of the electrode active material. A proportion of a high-polarity solvent having a dielectric constant of 10 or higher in the nonaqueous solvent is 10 vol % or lower.Type: GrantFiled: March 4, 2016Date of Patent: February 27, 2018Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Naoto Onodera, Naoyuki Wada, Yusuke Fukumoto, Tatsuya Hashimoto, Yuji Yokoyama, Hideki Sano
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Publication number: 20170358792Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: a kneading step of kneading a carbon-based negative electrode active material, a binder, and a sugar alcohol with each other to form a negative electrode mixture paste; and an application step of applying the negative electrode mixture paste to a negative electrode current collector to form a negative electrode mixture layer.Type: ApplicationFiled: December 18, 2015Publication date: December 14, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Yuji YOKOYAMA, Naoyuki WADA, Yusuke FUKUMOTO, Tatsuya HASHIMOTO
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Patent number: 9806336Abstract: Provided is a positive electrode for nonaqueous electrolyte secondary batteries including a positive electrode mixture layer formed of a positive electrode mixture paste containing a positive electrode active material. The positive electrode active material has a particle diameter of 2 ?m or more and less than 7 ?m. The positive electrode mixture layer includes a first mixture layer in which a maximum diameter of pores formed between particles of the positive electrode active material is more than 1.0 ?m and 5.0 ?m or less, and a second mixture layer in which a maximum diameter of the pores is 1.0 ?m or less. The second mixture layer is arranged closer to the current collector than the first mixture layer. A ratio of a thickness of the first mixture layer to a thickness of the second mixture layer is more than 0.1 and 1.0 or less.Type: GrantFiled: September 21, 2012Date of Patent: October 31, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tatsuya Hashimoto, Yusuke Fukumoto, Keisuke Ohara, Yuji Yokoyama
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Publication number: 20170309945Abstract: A flat-plate portion of a negative electrode composite material layer includes a first end portion at one end portion in a direction of axis of winding of a flat electrode winding assembly, a second end portion located opposite to the first end portion, and a central portion lying between the first end portion and the second end portion. The flat-plate portion of the negative electrode composite material layer is provided with a plurality of communication grooves. The communication groove includes a first terminal end portion at the first end portion, includes a second terminal end portion at the second end portion, includes in the central portion, a starting portion located closer to a bottom portion of a prismatic case relative to the first terminal end portion and the second terminal end portion, and extends from the starting portion toward the first terminal end portion and the second terminal end portion.Type: ApplicationFiled: August 31, 2015Publication date: October 26, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Naoyuki WADA, Yusuke FUKUMOTO, Yuji YOKOYAMA
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Patent number: 9761853Abstract: Provided is a non-aqueous electrolyte secondary battery in which an increase in resistance is suppressed when high rate pulsed charging and discharging is repeatedly carried out. The non-aqueous electrolyte secondary battery provided by the present disclosure is provided with: a positive electrode; a negative electrode; a separator; and a non-aqueous electrolyte solution. The separator is provided with a separator base made of a non-woven fabric; a first resin layer provided on a surface of the separator base that faces the positive electrode; and a second resin layer provided on a surface of the separator base that faces the negative electrode. In addition, a resin matrix of the first resin layer is constituted from polytetrafluoroethylene or a copolymer containing polytetrafluoroethylene as a primary component, and a resin matrix of the second resin layer is constituted from poly(vinylidene fluoride) or a copolymer containing poly(vinylidene fluoride) as a primary component.Type: GrantFiled: April 11, 2016Date of Patent: September 12, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Yusuke Fukumoto, Naoyuki Wada, Yuji Yokoyama, Tatsuya Hashimoto, Naoto Onodera
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Patent number: 9741988Abstract: A non-aqueous electrolyte secondary battery includes a separator including a base material and a heat resistance layer formed on at least one main surface of the base material and containing inorganic particles and a resin binder. The non-aqueous electrolyte secondary battery further includes an electrode composite material layer stacked on the heat resistance layer and containing electrode active material particles and an interposed layer interposed between the heat resistance layer and the electrode composite material layer. In the interposed layer, the inorganic particles, the resin binder, and the electrode active material particles are present as being mixed. A ratio of a thickness of the interposed layer to a thickness of the base material is not lower than 1% and not higher than 5%.Type: GrantFiled: February 16, 2016Date of Patent: August 22, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 9698397Abstract: A battery includes a flat wound electrode body formed by winding a positive electrode sheet and a negative electrode sheet with a separator interposed therebetween into a flat shape. The separator has an outer edge adjacent portion adjacent to either an outer edge of a positive electrode active material layer or an outer edge of a negative electrode active material layer. In a curve positioned portion disposed at least in a curved portion of the flat wound electrode body, the outer edge adjacent portion has a suppression portion for suppressing the occurrence or development of a crack.Type: GrantFiled: November 10, 2011Date of Patent: July 4, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 9692048Abstract: A positive electrode collector includes a main body layer and a surface layer. The surface layer is provided at least at a portion of a surface of the main body layer where the positive electrode mixture layer is provided, and is made of a carbon material. A first positive electrode active material is made of first lithium complex oxide having a layered crystal structure. A second positive electrode active material includes a particle made of second lithium complex oxide having an olivine crystal structure, a carbon film provided at least at a part of a surface of the particle, and alginic acid salt provided at least at a part of a surface of the carbon film. A conducting agent in the positive electrode mixture layer includes a carbon particle and alginic acid salt provided at least at a part of a surface of the carbon particle.Type: GrantFiled: August 27, 2015Date of Patent: June 27, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya Umeyama, Yusuke Fukumoto, Hideki Sano, Yuji Yokoyama, Tatsuya Hashimoto
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Publication number: 20170170464Abstract: A nonaqueous electrolyte secondary battery includes a positive electrode, a negative electrode, a separator provided between the positive electrode and the negative electrode, and a nonaqueous electrolytic solution at least held by the separator. The positive electrode has a positive electrode collector and a positive electrode mixture layer provided on the positive electrode collector. The positive electrode mixture layer has a first powder and a second powder. The first powder includes a first positive electrode active material, a first conductive material, and an organic-based binder. The second powder includes a second positive electrode active material, a second conductive material, and a water-based binder.Type: ApplicationFiled: May 29, 2015Publication date: June 15, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Keisuke OHARA, Yusuke FUKUMOTO, Yuji YOKOYAMA
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Patent number: 9673436Abstract: The nonaqueous electrolyte secondary battery of the present invention has a positive electrode, a negative electrode, a separator interposed between the positive electrode and the negative electrode, and a nonaqueous electrolyte solution. The battery further has a porous heat-resistant layer provided between the separator and at least one of the positive electrode and the negative electrode, wherein the porous heat-resistant layer includes an inorganic filler and a binder. The inorganic filler included in the porous heat-resistant layer has a particle size distribution with two peaks, which are a first peak (P1) at a relatively small particle diameter and a second peak (P2) at a relatively large particle diameter. When the particle diameter of the first peak (P1) is D1 be and the particle diameter of the second peak (P2) is D2 being, the peak particle diameter ratio D1/D2 satisfies the condition 0.2?D1/D2?0.7.Type: GrantFiled: November 15, 2011Date of Patent: June 6, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Yusuke Fukumoto, Harunari Shimamura
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Patent number: 9660240Abstract: Provided is a very safe secondary battery that can prevent the occurrence of battery abnormalities even when the internal battery temperature increases due to, for example, overcharging. A separator 70 in this secondary battery has a laminated structure that is provided with at least two porous layers 76A, 72, 76B, wherein one of these layers forms a porous electroconductive layer 72 in which an electroconductive material 74 is dispersed in the porous layer.Type: GrantFiled: July 7, 2011Date of Patent: May 23, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 9647261Abstract: The present invention provides a non-aqueous electrolyte secondary battery that comprises a positive electrode sheet comprising a positive electrode active material layer, and a negative electrode sheet comprising a negative electrode active material layer. The positive electrode sheet and the negative electrode sheet are arranged such that the positive electrode active material layer and the negative electrode active material layer face each other. The negative electrode active material layer comprises a face-to-face region NF that faces the positive electrode active material layer and a non-face-to-face region NNF that does not face the positive electrode active material layer. The non-face-to-face region NNF includes a high density part NHD having a density higher than that of the region face-to-face NF.Type: GrantFiled: November 12, 2012Date of Patent: May 9, 2017Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Keisuke Ohara, Tatsuya Hashimoto, Yuji Yokoyama, Yusuke Fukumoto
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Publication number: 20170077478Abstract: A separator includes a base material layer and a heat resistance layer. The heat resistance layer includes, in a direction of thickness of the heat resistance layer, a central portion and a first end portion and a second end portion between which the central portion lies. The first end portion includes an interface with an electrode. The second end portion includes an interface with the base material layer. A composition ratio of a resin binder to a total mass of inorganic particles and the resin binder in the first end portion and the second end portion is not lower than 8 mass % and not higher than 30 mass %. A composition ratio of the resin binder to a total mass of the inorganic particles and the resin binder in the central portion is not lower than 2 mass % and not higher than 7 mass %.Type: ApplicationFiled: September 9, 2016Publication date: March 16, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Harunari SHIMAMURA, Yusuke FUKUMOTO, Koichi TORIYAMA
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Patent number: 9595745Abstract: A nonaqueous electrolyte secondary battery 100 according to this invention includes a positive electrode 10, a negative electrode 20, a separator 40 interposed between the positive electrode 10 and the negative electrode 20, and a nonaqueous electrolyte solution. A porous heat-resistant layer 42 is additionally provided between the separator 40 and at least one electrode from among the positive electrode 10 and the negative electrode 20. The porous heat-resistant layer 42 includes hollow particles 44 made of an inorganic material, and a binder 46.Type: GrantFiled: July 25, 2011Date of Patent: March 14, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
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Patent number: 9583769Abstract: A non-aqueous electrolyte secondary battery obtained by the present invention is a non-aqueous electrolyte secondary battery including an electrode body having a positive electrode sheet and a negative electrode sheet 20 stacked via a separator sheet 40. A porous layer 42 having filler particles 44 and a binder is formed between the separator sheet 40 and at least one of the positive electrode sheet and the negative electrode sheet 20. The median value in the circularity distribution of the filler particles 44 contained in the porous layer 42 is 0.85 to 0.97.Type: GrantFiled: August 19, 2010Date of Patent: February 28, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
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Publication number: 20170047569Abstract: A nonaqueous electrolyte secondary battery (100) includes a positive electrode (30), a negative electrode (40), a separator (50), a nonaqueous electrolytic solution, and a battery case (10). The positive electrode includes a positive electrode current collector (32) and a positive electrode active material layer (34). The separator includes a separator substrate (52) and a heat resistance layer (54). The separator substrate has an opposite surface opposite the positive electrode active material layer. The heat resistance layer constitutes at least a part of the opposite surface and contains a heat-resistant filler and a binder. The positive electrode active material layer has an adjacent region (X). The heat resistance layer has an opposite region (Y) opposite at least an end portion of the adjacent region. The end portion of the adjacent region is adjacent to a positive electrode current collector exposure portion (33). The opposite region contains at least a calcium salt of carboxymethyl cellulose.Type: ApplicationFiled: April 15, 2015Publication date: February 16, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hideyuki SAKA, Tatsuya HASHIMOTO, Yusuke FUKUMOTO, Keisuke OHARA, Kouichi TORIYAMA
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Patent number: 9559383Abstract: The present invention provides a sealed lithium secondary battery in which redox shuttle reactions of an aromatic compound that is an overcharge inhibitor are inhibited, and the aromatic compound decomposes appropriately, and a desired amount of gas can be generated more stably than in conventional instances, even in high-temperature environments. In the sealed lithium secondary battery (100), an electrode assembly (80) and an electrolyte are accommodated in a battery case (50) that is provided with a current interrupt device (30). The electrolyte comprises a compound that is capable of suppressing drops in viscosity of the electrolyte as a result of a rise in temperature in a temperature region up to 100° C., and an aromatic compound capable of generating hydrogen gas when a predetermined battery voltage is exceeded.Type: GrantFiled: January 17, 2012Date of Patent: January 31, 2017Assignee: Toyota Jidosha Kabushiki KaishaInventors: Masahiro Morita, Toshihiko Mitsuhashi, Keisuke Ohara, Yuji Yokoyama, Yusuke Fukumoto, Tatsuya Hashimoto
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Publication number: 20170018779Abstract: A method for manufacturing an electrode sheet includes the steps of forming a granulated material containing a plurality of granules; forming an electrode mixture layer by molding the granulated material into a sheet; and placing the electrode mixture layer on electrode current collector foil. The step of forming the granulated material includes the steps of forming a granule containing at least an electrode active material and a binder; and adhering a polyglycerol fatty acid ester to a surface of the granule.Type: ApplicationFiled: June 20, 2016Publication date: January 19, 2017Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Yusuke FUKUMOTO, Naoto ONODERA, Koichi TORIYAMA