Patents by Inventor Yusuke Fukumoto

Yusuke Fukumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20160380250
    Abstract: A separator 1 for a nonaqueous electrolyte secondary battery, includes a resin-made substrate (2) and a porous heat resistance layer (4) disposed on the substrate. The porous heat resistance layer includes an inorganic filler (6) and hollow bodies (7). The hollow body includes a shell portion and a hollow portion. The shell portion is formed of an acryl resin. The hollow portion is formed inside the shell portion. An opening portion extending through the shell portion to spatially interconnect the hollow portion and the outside of the shell portion is formed in the shell portion.
    Type: Application
    Filed: November 26, 2014
    Publication date: December 29, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Yusuke FUKUMOTO, Keisuke OHARA, Kouichi TORIYAMA
  • Patent number: 9515313
    Abstract: A nonaqueous electrolyte secondary battery includes: a positive electrode collector core material; and a sheet body including a plurality of granulation bodies. The sheet body is disposed on the positive electrode collector core material. The granulation bodies each contain a first positive electrode active material particle, a second positive electrode active material particle, and expanded graphite, the first positive electrode active material particle including lithium-nickel composite oxide, the second positive electrode active material particle including lithium iron phosphate.
    Type: Grant
    Filed: April 27, 2015
    Date of Patent: December 6, 2016
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya Umeyama, Tatsuya Hashimoto, Yusuke Fukumoto, Yuji Yokoyama, Koichi Toriyama
  • Publication number: 20160336568
    Abstract: Provided is a non-aqueous electrolyte secondary battery in which an increase in resistance is suppressed when high rate pulsed charging and discharging is repeatedly carried out. The non-aqueous electrolyte secondary battery provided by the present disclosure is provided with: a positive electrode; a negative electrode; a separator; and a non-aqueous electrolyte solution. The separator is provided with a separator base made of a non-woven fabric; a first resin layer provided on a surface of the separator base that faces the positive electrode; and a second resin layer provided on a surface of the separator base that faces the negative electrode. In addition, a resin matrix of the first resin layer is constituted from polytetrafluoroethylene or a copolymer containing polytetrafluoroethylene as a primary component, and a resin matrix of the second resin layer is constituted from poly(vinylidene fluoride) or a copolymer containing poly(vinylidene fluoride) as a primary component.
    Type: Application
    Filed: April 11, 2016
    Publication date: November 17, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Yusuke FUKUMOTO, Naoyuki WADA, Yuji YOKOYAMA, Tatsuya HASHIMOTO, Naoto ONODERA
  • Publication number: 20160322621
    Abstract: Provided is a secondary battery that exhibits excellent retention of an electrolyte solution in an electrode body and excellent high rate charging and discharging characteristics. A secondary battery provided by the present invention includes an electrode body, which has a positive electrode, a negative electrode and a separator that electrically isolates the positive electrode from the negative electrode, and an electrolyte solution. In addition, the secondary battery has a non-woven fabric layer between the separator and the positive electrode and/or between the separator and the negative electrode. At least some of the fibers that constitute the non-woven fabric layer have one non-through hole in each of the fibers, with the non-through hole having an opening in one end of the fiber in a length direction thereof and extending in the length direction of the fiber.
    Type: Application
    Filed: April 27, 2016
    Publication date: November 3, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Harunari SHIMAMURA, Tatsuya HASHIMOTO, Yusuke FUKUMOTO
  • Publication number: 20160293922
    Abstract: A non-aqueous electrolyte secondary battery includes a separator including a base material and a heat resistance layer formed on at least one main surface of the base material and containing inorganic particles and a resin binder. The non-aqueous electrolyte secondary battery further includes an electrode composite material layer stacked on the heat resistance layer and containing electrode active material particles and an interposed layer interposed between the heat resistance layer and the electrode composite material layer. In the interposed layer, the inorganic particles, the resin binder, and the electrode active material particles are present as being mixed. A ratio of a thickness of the interposed layer to a thickness of the base material is not lower than 1% and not higher than 5%.
    Type: Application
    Filed: February 16, 2016
    Publication date: October 6, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Harunari SHIMAMURA, Yusuke FUKUMOTO
  • Publication number: 20160276641
    Abstract: A nonaqueous electrolyte secondary battery includes a fiber layer, which contains fiber composed of a synthetic resin, between a separator and a positive electrode and/or between the separator and a negative electrode. The fiber layer contains at least PVDF and PTFE as components of the synthetic resin configuring the fiber. The PVDF and the PTFE both have an average molecular weight of equal to or greater than 200,000 and equal to or less than 2,000,000. In the components of the synthetic resin configuring the fiber, the content of PVDF is greater than the content of PTFE, and the content of PTFE is equal to or less than 45% by mass with respect to the total amount of the components of the synthetic resin.
    Type: Application
    Filed: March 18, 2016
    Publication date: September 22, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Harunari SHIMAMURA, Yusuke FUKUMOTO
  • Publication number: 20160260974
    Abstract: A lithium ion secondary battery includes: an electrode mixture layer that contains an electrode active material and an organic ferroelectric having a dielectric constant of 25 or higher; and an electrolytic solution that contains lithium bis(fluorosulfonyl)imide and a nonaqueous solvent. A content of the organic ferroelectric is 0.5 parts by mass to 10 parts by mass with respect to 100 parts by mass of the electrode active material. A proportion of a high-polarity solvent having a dielectric constant of 10 or higher in the nonaqueous solvent is 10 vol % or lower.
    Type: Application
    Filed: March 4, 2016
    Publication date: September 8, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Naoto ONODERA, Naoyuki WADA, Yusuke FUKUMOTO, Tatsuya HASHIMOTO, Yuji YOKOYAMA, Hideki SANO
  • Publication number: 20160240839
    Abstract: A manufacturing method for a non-aqueous electrolyte secondary battery includes: forming a powder; forming a sheet-like green compact; and forming a heat-resistant layer. The powder contains composite particles and a solvent. The composite particles contain inorganic filler particles and a binder. The green compact is formed by pressing the powder in a state in which the solvent remains. The heat-resistant layer is formed by disposing the green compact on a surface of at least any of a positive electrode mixture layer and a negative electrode mixture layer after the green compact is formed.
    Type: Application
    Filed: February 9, 2016
    Publication date: August 18, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Yusuke FUKUMOTO, Naoyuki WADA, Yuji YOKOYAMA, Tatsuya HASHIMOTO, Naoto ONODERA
  • Publication number: 20160181619
    Abstract: A secondary battery includes a wound electrode assembly in which a positive electrode sheet, a negative electrode sheet and a separator are stacked and wound. The positive electrode sheet is provided with a long positive electrode current collector and a positive electrode active material layer. The positive electrode active material layer is disposed on the positive electrode current collector. The negative electrode sheet is provided with a long negative electrode current collector and a negative electrode active material layer. The negative electrode active material layer is disposed on the negative electrode current collector. The separator is interposed between the positive electrode sheet and the negative electrode sheet. The negative electrode current collector has a first active material layer-free region at one edge of the negative electrode current collector in a winding direction of an axis of the wound electrode assembly.
    Type: Application
    Filed: July 30, 2014
    Publication date: June 23, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tatsuya HASHIMOTO, Keisuke OHARA, Yuji YOKOYAMA, Yusuke FUKUMOTO
  • Publication number: 20160141597
    Abstract: A method of manufacturing a negative electrode for a nonaqueous electrolyte secondary battery includes: preparing a copper foil having a first main surface and a second main surface that are opposite sides of the copper foil; obtaining a granulated body by mixing a negative electrode active material, a thickener, a binder, and a solvent with each other to obtain a mixture and by granulating the mixture; obtaining a first negative electrode mixture layer by pressing the granulated body; arranging the first negative electrode mixture layer on the first main surface; and softening the copper foil by bringing the second main surface into contact with a heated roller in a state where the first negative electrode mixture layer is arranged on the first main surface. A temperature of the heated roller is a recrystallization temperature of the copper foil or higher.
    Type: Application
    Filed: November 17, 2015
    Publication date: May 19, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Naoto ONODERA, Naoyuki WADA, Yusuke FUKUMOTO, Tatsuya HASHIMOTO, Yuji YOKOYAMA
  • Publication number: 20160141628
    Abstract: A nonaqueous electrolyte secondary battery includes: a negative electrode current collector foil; and a negative electrode mixture layer that is arranged on the negative electrode current collector foil. The negative electrode mixture layer contains a plurality of granulated particles. Each of the granulated particles contains a negative electrode active material and a coating film. The coating film is formed on a surface of the negative electrode active material. The coating film includes a first film and a second film. The first film is formed on the surface of the negative electrode active material. The second film is formed on the first film. The first film contains a carboxymethyl cellulose polymer. The second film contains a polyacrylic acid polymer.
    Type: Application
    Filed: November 13, 2015
    Publication date: May 19, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Naoyuki WADA, Yusuke FUKUMOTO, Naoto ONODERA, Yuji YOKOYAMA
  • Publication number: 20160093877
    Abstract: A positive electrode collector includes a main body layer and a surface layer. The surface layer is provided at least at a portion of a surface of the main body layer where the positive electrode mixture layer is provided, and is made of a carbon material. A first positive electrode active material is made of first lithium complex oxide having a layered crystal structure. A second positive electrode active material includes a particle made of second lithium complex oxide having an olivine crystal structure, a carbon film provided at least at a part of a surface of the particle, and alginic acid salt provided at least at a part of a surface of the carbon film. A conducting agent in the positive electrode mixture layer includes a carbon particle and alginic acid salt provided at least at a part of a surface of the carbon particle.
    Type: Application
    Filed: August 27, 2015
    Publication date: March 31, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Yusuke FUKUMOTO, Hideki SANO, Yuji YOKOYAMA, Tatsuya HASHIMOTO
  • Patent number: 9209502
    Abstract: The present invention provides a non-aqueous electrolyte secondary battery with great high-rate discharge properties while being less susceptible to an extensive internal short circuit and likely to provide proper assembly. The non-aqueous electrolyte secondary battery comprises a separator (13) placed between a positive electrode and a negative electrode. Separator (13) comprises a porous resin layer (60), and a porous heat-resistant layer (70) overlaid at least on a first face of resin layer (60). Heat-resistant layer (70) comprises a filler consisting of an inorganic material, and a binder. Heat-resistant layer (70) has a porosity of 55% or higher. Heat-resistant layer (70) exhibits a 90° peel strength of 2.9 N/m to 15.1 N/m to the resin layer (60).
    Type: Grant
    Filed: March 16, 2011
    Date of Patent: December 8, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
  • Publication number: 20150333324
    Abstract: A nonaqueous electrolyte secondary battery includes: a positive electrode collector core material; and a sheet body including a plurality of granulation bodies. The sheet body is disposed on the positive electrode collector core material. The granulation bodies each contain a first positive electrode active material particle, a second positive electrode active material particle, and expanded graphite, the first positive electrode active material particle including lithium-nickel composite oxide, the second positive electrode active material particle including lithium iron phosphate.
    Type: Application
    Filed: April 27, 2015
    Publication date: November 19, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Hiroya UMEYAMA, Tatsuya HASHIMOTO, Yusuke FUKUMOTO, Yuji YOKOYAMA, Koichi TORIYAMA
  • Patent number: 9190668
    Abstract: A nonaqueous electrolyte secondary battery provided by the present invention includes an electrode body in which a positive electrode sheet and a negative electrode sheet 20 are laminated with a separator sheet 40 interposed therebetween. A porous layer 42 including an inorganic filler and a binder is formed on at least one surface of the separator sheet 40. The surface of the porous layer 42 is made uneven by forming peaks and valleys, and a maximum difference of elevation on an uneven surface 42a is 0.2 ?m to 1.7 ?m.
    Type: Grant
    Filed: June 15, 2010
    Date of Patent: November 17, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
  • Publication number: 20150280209
    Abstract: The present invention provides a non-aqueous electrolyte secondary battery that comprises a positive electrode sheet comprising a positive electrode active material layer, and a negative electrode sheet comprising a negative electrode active material layer. The positive electrode sheet and the negative electrode sheet are arranged such that the positive electrode active material layer and the negative electrode active material layer face each other. The negative electrode active material layer comprises a face-to-face region NF that faces the positive electrode active material layer and a non-face-to-face region NNF that does not face the positive electrode active material layer. The non-face-to-face region NNF includes a high density part NHD having a density higher than that of the region face-to-face NF.
    Type: Application
    Filed: November 12, 2012
    Publication date: October 1, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Keisuke Ohara, Tatsuya Hashimoto, Yuji Yokoyama, Yusuke Fukumoto
  • Publication number: 20150255786
    Abstract: Provided is a positive electrode for nonaqueous electrolyte secondary batteries including a positive electrode mixture layer formed of a positive electrode mixture paste containing a positive electrode active material. The positive electrode active material has a particle diameter of 2 ?m or more and less than 7 ?m. The positive electrode mixture layer includes a first mixture layer in which a maximum diameter of pores formed between particles of the positive electrode active material is more than 1.0 ?m and 5.0 ?m or less, and a second mixture layer in which a maximum diameter of the pores is 1.0 ?m or less. The second mixture layer is arranged closer to the current collector than the first mixture layer. A ratio of a thickness of the first mixture layer to a thickness of the second mixture layer is more than 0.1 and 1.0 or less.
    Type: Application
    Filed: September 21, 2012
    Publication date: September 10, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tatsuya HASHIMOTO, Yusuke FUKUMOTO, Keisuke OHARA, Yuji YOKOYAMA
  • Publication number: 20150221951
    Abstract: This invention provides a lithium secondary battery that comprises a positive electrode comprising a positive electrode active material layer and a negative electrode comprising a negative electrode active material layer. The positive electrode active material layer and the negative electrode active material layer are placed to face each other. The negative electrode active material layer has an area A comprising a non-positive-electrode-facing portion that does not face the positive electrode active material layer. The area A comprises a negative electrode active material, a hot-melt binder and a temperature-sensitive thickener. The hot-melt binder has a melting point and the temperature-sensitive thickener has a gelation temperature both in a range of 45° C. to 100° C.
    Type: Application
    Filed: September 10, 2012
    Publication date: August 6, 2015
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tatsuya Hashimoto, Keisuke Ohara, Yuji Yokoyama, Yusuke Fukumoto
  • Publication number: 20150221919
    Abstract: A battery includes a flat wound electrode body formed by winding a positive electrode sheet and a negative electrode sheet with a separator interposed therebetween into a flat shape. The separator has an outer edge adjacent portion adjacent to either an outer edge of a positive electrode active material layer or an outer edge of a negative electrode active material layer. In a curve positioned portion disposed at least in a curved portion of the flat wound electrode body, the outer edge adjacent portion has a suppression portion for suppressing the occurrence or development of a crack.
    Type: Application
    Filed: November 10, 2011
    Publication date: August 6, 2015
    Inventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto
  • Patent number: 8932767
    Abstract: A nonaqueous electrolyte lithium secondary battery obtained by the present invention has a separator and a porous layer which contains an inorganic filler and a binder and which is formed on the separator, wherein a thickness of the separator ranges from 12 ?m to 18 ?m, a porosity of the separator ranges from 52% to 67%, a thickness of the porous layer ranges from 3 ?m to 15 ?m, a porosity of the porous layer ranges from 44% to 70%, and the porous layer-attached separator exhibits a film resistance equal to or lower than 1.35 ?·cm2 when impregnated with an electrolyte solution.
    Type: Grant
    Filed: October 13, 2010
    Date of Patent: January 13, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tomoyoshi Ueki, Harunari Shimamura, Yusuke Fukumoto