Patents by Inventor Yusuke Fushiwaki

Yusuke Fushiwaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11840452
    Abstract: Provided is spherically-shaped coated graphite exhibiting excellent cycle capacity-maintaining property when used as a negative electrode material for a lithium ion secondary battery. The spherically-shaped coated graphite includes: spherically-shaped graphite in which primary particles with an equivalent spherical diameter of not more than 0.8 ?m have a volume ratio of more than 40.0% and not more than 70.0%, and primary particles with an equivalent spherical diameter of not less than 1.5 ?m and not more than 3.0 ?m have a volume ratio of not less than 3.0% and not more than 17.0%, in a particle size distribution of primary particles obtained using X-ray computed tomography; and a carbonaceous substance covering the spherically-shaped graphite, and a pore volume of pores with a pore size of 7.8 nm to 36.0 nm is not more than 0.017 cm3/g, and a mass of infiltrated dibutyl phthalate is less than 0.70 g/cm3.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: December 12, 2023
    Assignees: JFE Chemical Corporation, JFE Steel Corporation
    Inventors: Ryota Yamaji, Yasushi Madokoro, Akira Matsuzaki, Yusuke Fushiwaki, Mikito Suto
  • Patent number: 11804594
    Abstract: Provided is carbonaceous substance-coated graphite particles that exhibit excellent battery properties when used as a negative electrode material for a lithium ion secondary battery. The carbonaceous substance-coated graphite particles includes: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, and the carbonaceous substance-coated graphite particles have a specific surface area SBET determined by BET method of 4.0 to 15.0 m2/g, and a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.001 to 0.026 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: October 31, 2023
    Assignees: JFE Chemical Corporation, JFE Steel Corporation
    Inventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
  • Patent number: 11804593
    Abstract: Provided are carbonaceous substance-coated graphite particles that include: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, the carbonaceous substance-coated graphite particles have a maximum particle diameter of 30.0 to 90.0 ?m, a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.009 to 0.164 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: October 31, 2023
    Assignees: JFE Chemical Corporation, JFE Steel Corporation
    Inventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
  • Patent number: 11795526
    Abstract: A surface-treated steel sheet includes a chemical conversion coating with a thickness of 3.0 ?m or less, the chemical conversion coating being placed on a surface of a hot-dip Zn—Al alloy coated steel sheet including a hot-dip Zn—Al alloy coating film containing Al: more than 1.0 mass % and 15 mass % or less, a balance being Zn and inevitable impurities. The chemical conversion coating contains AlH2P3O10.2H2O and a compound containing one or more elements selected from Mg, Ca, and Sr such that a sum of contents of AlH2P3O10.2H2O and the compound is 3.0 mass % to 50 mass %.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: October 24, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Masahiro Yoshida, Takeshi Matsuda, Kazuhisa Okai, Yusuke Fushiwaki, Akira Matsuzaki, Daisuke Mizuno
  • Publication number: 20230286806
    Abstract: Provided is spherically-shaped coated graphite exhibiting excellent cycle capacity-maintaining property when used as a negative electrode material for a lithium ion secondary battery. The spherically-shaped coated graphite includes: spherically-shaped graphite in which primary particles with an equivalent spherical diameter of not more than 0.8 ?m have a volume ratio of more than 40.0% and not more than 70.0%, and primary particles with an equivalent spherical diameter of not less than 1.5 ?m and not more than 3.0 ?m have a volume ratio of not less than 3.0% and not more than 17.0%, in a particle size distribution of primary particles obtained using X-ray computed tomography; and a carbonaceous substance covering the spherically-shaped graphite, and a pore volume of pores with a pore size of 7.8 nm to 36.0 nm is not more than 0.017 cm3/g, and a mass of infiltrated dibutyl phthalate is less than 0.70 g/cm3.
    Type: Application
    Filed: July 28, 2022
    Publication date: September 14, 2023
    Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATION
    Inventors: Ryota Yamaji, Yasushi Madokoro, Akira Matsuzaki, Yusuke Fushiwaki, Mikito Suto
  • Publication number: 20230287534
    Abstract: Provided are a high-strength electrogalvannealed steel sheet that has a TS of 780 MPa or higher and a method for manufacturing the high-strength electrogalvannealed steel sheet. The high-strength electrogalvannealed steel sheet has a composition including, in terms of % by mass, C: 0.030% or more and 0.250% or less, Si: 0.01% or more and 3.00% or less, Mn: 1.00% or more and 10.00% or less, P: 0.001% or more and 0.100% or less, and S: 0.0001% or more and 0.0200% or less, with the balance being Fe and unavoidable impurities. The steel sheet has an electrogalvannealed coating layer on a surface thereof. The electrogalvannealed coating layer has an Fe content of 8.0% to 15.0%. The steel sheet has a tensile strength of 780 MPa or higher. The steel sheet has a diffusible hydrogen content of 0.2 wt. ppm or less.
    Type: Application
    Filed: May 19, 2023
    Publication date: September 14, 2023
    Applicant: JFE Steel Corporation
    Inventors: Mai Aoyama, Kazuaki Tsuchimoto, Yusuke Fushiwaki
  • Publication number: 20230290933
    Abstract: Provided are carbonaceous substance-coated graphite particles that include: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, the carbonaceous substance-coated graphite particles have a maximum particle diameter of 30.0 to 90.0 ?m, a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.009 to 0.164 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.
    Type: Application
    Filed: July 28, 2022
    Publication date: September 14, 2023
    Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATION
    Inventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
  • Publication number: 20230290934
    Abstract: Provided is carbonaceous substance-coated graphite particles that exhibit excellent battery properties when used as a negative electrode material for a lithium ion secondary battery. The carbonaceous substance-coated graphite particles includes: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, and the carbonaceous substance-coated graphite particles have a specific surface area SBET determined by BET method of 4.0 to 15.0 m2/g, and a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.001 to 0.026 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.
    Type: Application
    Filed: July 28, 2022
    Publication date: September 14, 2023
    Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATION
    Inventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
  • Patent number: 11643702
    Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.
    Type: Grant
    Filed: October 1, 2021
    Date of Patent: May 9, 2023
    Assignee: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
  • Patent number: 11597983
    Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: March 7, 2023
    Assignee: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
  • Publication number: 20220112579
    Abstract: A surface-treated steel sheet includes a chemical conversion coating with a thickness of 3.0 ?m or less, the chemical conversion coating being placed on a surface of a hot-dip Zn—Al alloy coated steel sheet including a hot-dip Zn—Al alloy coating film containing Al: more than 1.0 mass % and 15 mass % or less, a balance being Zn and inevitable impurities. The chemical conversion coating contains AlH2P3O10.2H2O and a compound containing one or more elements selected from Mg, Ca, and Sr such that a sum of contents of AlH2P3O10.2H2O and the compound is 3.0 mass % to 50 mass %.
    Type: Application
    Filed: November 13, 2019
    Publication date: April 14, 2022
    Applicant: JFE Steel Corporation
    Inventors: Masahiro Yoshida, Takeshi Matsuda, Kazuhisa Okai, Yusuke Fushiwaki, Akira Matsuzaki, Daisuke Mizuno
  • Patent number: 11248277
    Abstract: A method for manufacturing a high-strength galvanized steel sheet having excellent strength-elongation balance, coating adhesiveness, and surface appearance. The method includes: (i) a first heating process of heating a steel sheet having a predetermined chemical composition, (ii) a first pickling process of pickling the steel sheet which was subjected to the first heating process in an oxidizing acidic aqueous solution, (iii) a second pickling process of pickling the steel sheet which was subjected to the first pickling process in a non-oxidizing acidic aqueous solution, (iv) a second heating process of holding the steel sheet, which was subjected to the second pickling process, at a temperature range of 700° C. or higher and 900° C. or lower in a hydrogen-containing atmosphere for 20 seconds or more and 300 seconds or less, and (v) performing a galvanizing treatment on the steel sheet which was subjected to the second heating process.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: February 15, 2022
    Assignee: JFE STEEL CORPORATION
    Inventors: Shotaro Terashima, Yusuke Fushiwaki, Yoichi Makimizu, Hiroyuki Masuoka, Hiroshi Hasegawa
  • Publication number: 20220017986
    Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.
    Type: Application
    Filed: October 1, 2021
    Publication date: January 20, 2022
    Applicant: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
  • Patent number: 11148395
    Abstract: There is provided a high-strength hot-dipped steel sheet having excellent coating adhesion and a method for manufacturing the steel sheet. The steel sheet has a chemical composition, and a coating layer is disposed on the steel sheet. The chemical composition includes, by mass %, C: 0.02% or greater and 0.30% or less, Si: 0.01% or greater and 2.0% or less, Mn: 0.2% or greater and 3.0% or less, P: 0.08% or less, S: 0.02% or less, and Al: 0.001% or greater and 0.40% or less, with the balance being Fe and incidental impurities. The coating layer has a coating weight per side of 30 to 90 g/m2 and contains exfoliated base steel in an amount of 0.3 to 1.5 g/m2.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: October 19, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masaki Koba, Yusuke Fushiwaki, Yasunobu Nagataki
  • Patent number: 10927441
    Abstract: Provided are a high-strength galvanized hot-rolled steel sheet and a method for manufacturing the steel sheet. A steel sheet has a chemical composition, and a galvanized layer is disposed on the steel sheet. The chemical composition includes, in mass %, C: 0.02% or greater and 0.30% or less, Si: 0.01% or greater and 2.5% or less, Mn: 0.3% or greater and 3.0% or less, P: 0.08% or less, S: 0.02% or less, and Al: 0.001% or greater and 0.20% or less. The galvanized layer has a coating weight per side of 20 to 120 g/m2. A surface of the steel sheet has a specific surface area ratio, r, of 2.5 or less, and an amount of Si present in the galvanized layer and an amount of Mn present in the galvanized layer respectively satisfy: amount of Si×r?0.06, and amount of Mn×r?0.10.
    Type: Grant
    Filed: January 9, 2018
    Date of Patent: February 23, 2021
    Assignee: JFE STEEL CORPORATION
    Inventors: Masaki Koba, Yusuke Fushiwaki, Yasunobu Nagataki
  • Publication number: 20210010100
    Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000 ??(1) 40?T?160 ??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.
    Type: Application
    Filed: March 26, 2019
    Publication date: January 14, 2021
    Applicant: JFE Steel Corporation
    Inventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
  • Patent number: 10837074
    Abstract: A method for manufacturing a high strength galvanized steel sheet and a high strength galvanized steel sheet are provided. A base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is subjected to annealing and galvanization treatment, wherein the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 700° C. or lower, the steel sheet transit time in a temperature region of the maximum steel sheet temperature of 600° C. or higher and 700° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?45° C. or lower.
    Type: Grant
    Filed: March 7, 2013
    Date of Patent: November 17, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
  • Publication number: 20200347479
    Abstract: Provided are a high-strength electrogalvannealed steel sheet that has a TS of 780 MPa or higher and a method for manufacturing the high-strength electrogalvannealed steel sheet. The high-strength electrogalvannealed steel sheet has a composition including, in terms of % by mass, C: 0.030% or more and 0.250% or less, Si: 0.01% or more and 3.00% or less, Mn: 1.00% or more and 10.00% or less, P: 0.001% or more and 0.100% or less, and S: 0.0001% or more and 0.0200% or less, with the balance being Fe and unavoidable impurities. The steel sheet has an electrogalvannealed coating layer on a surface thereof. The electrogalvannealed coating layer has an Fe content of 8.0% to 15.0%. The steel sheet has a tensile strength of 780 MPa or higher. The steel sheet has a diffusible hydrogen content of 0.2 wt. ppm or less.
    Type: Application
    Filed: December 13, 2018
    Publication date: November 5, 2020
    Applicant: JFE Steel Corporation
    Inventors: Mai Aoyama, Kazuaki Tsuchimoto, Yusuke Fushiwaki
  • Publication number: 20200199705
    Abstract: A method for manufacturing a high-strength galvanized steel sheet having excellent strength-elongation balance, coating adhesiveness, and surface appearance. The method includes: (i) a first heating process of heating a steel sheet having a predetermined chemical composition, (ii) a first pickling process of pickling the steel sheet which was subjected to the first heating process in an oxidizing acidic aqueous solution, (iii) a second pickling process of pickling the steel sheet which was subjected to the first pickling process in a non-oxidizing acidic aqueous solution, (iv) a second heating process of holding the steel sheet, which was subjected to the second pickling process, at a temperature range of 700° C. or higher and 900° C. or lower in a hydrogen-containing atmosphere for 20 seconds or more and 300 seconds or less, and (v) performing a galvanizing treatment on the steel sheet which was subjected to the second heating process.
    Type: Application
    Filed: April 24, 2018
    Publication date: June 25, 2020
    Applicant: JFE STEEL CORPORATION
    Inventors: Shotaro TERASHIMA, Yusuke FUSHIWAKI, Yoichi MAKIMIZU, Hiroyuki MASUOKA, Hiroshi HASEGAWA
  • Patent number: 10597741
    Abstract: A high-strength steel sheet and a method for manufacturing a high-strength steel sheet having excellent phosphatability and excellent corrosion resistance after electrodeposition coating has been performed, even in the case where the contents of Si and Mn are high. The method may comprise annealing a steal sheet by using a continuous annealing method, performing a heating process, controlling the maximum end-point temperature of a steel sheet in the annealing furnace, controlling the traveling time of the steel sheet, and controlling the dew point of the atmosphere.
    Type: Grant
    Filed: November 13, 2014
    Date of Patent: March 24, 2020
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki