Patents by Inventor Yusuke Fushiwaki
Yusuke Fushiwaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11840452Abstract: Provided is spherically-shaped coated graphite exhibiting excellent cycle capacity-maintaining property when used as a negative electrode material for a lithium ion secondary battery. The spherically-shaped coated graphite includes: spherically-shaped graphite in which primary particles with an equivalent spherical diameter of not more than 0.8 ?m have a volume ratio of more than 40.0% and not more than 70.0%, and primary particles with an equivalent spherical diameter of not less than 1.5 ?m and not more than 3.0 ?m have a volume ratio of not less than 3.0% and not more than 17.0%, in a particle size distribution of primary particles obtained using X-ray computed tomography; and a carbonaceous substance covering the spherically-shaped graphite, and a pore volume of pores with a pore size of 7.8 nm to 36.0 nm is not more than 0.017 cm3/g, and a mass of infiltrated dibutyl phthalate is less than 0.70 g/cm3.Type: GrantFiled: July 28, 2022Date of Patent: December 12, 2023Assignees: JFE Chemical Corporation, JFE Steel CorporationInventors: Ryota Yamaji, Yasushi Madokoro, Akira Matsuzaki, Yusuke Fushiwaki, Mikito Suto
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Patent number: 11804594Abstract: Provided is carbonaceous substance-coated graphite particles that exhibit excellent battery properties when used as a negative electrode material for a lithium ion secondary battery. The carbonaceous substance-coated graphite particles includes: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, and the carbonaceous substance-coated graphite particles have a specific surface area SBET determined by BET method of 4.0 to 15.0 m2/g, and a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.001 to 0.026 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.Type: GrantFiled: July 28, 2022Date of Patent: October 31, 2023Assignees: JFE Chemical Corporation, JFE Steel CorporationInventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
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Patent number: 11804593Abstract: Provided are carbonaceous substance-coated graphite particles that include: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, the carbonaceous substance-coated graphite particles have a maximum particle diameter of 30.0 to 90.0 ?m, a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.009 to 0.164 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.Type: GrantFiled: July 28, 2022Date of Patent: October 31, 2023Assignees: JFE Chemical Corporation, JFE Steel CorporationInventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
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Patent number: 11795526Abstract: A surface-treated steel sheet includes a chemical conversion coating with a thickness of 3.0 ?m or less, the chemical conversion coating being placed on a surface of a hot-dip Zn—Al alloy coated steel sheet including a hot-dip Zn—Al alloy coating film containing Al: more than 1.0 mass % and 15 mass % or less, a balance being Zn and inevitable impurities. The chemical conversion coating contains AlH2P3O10.2H2O and a compound containing one or more elements selected from Mg, Ca, and Sr such that a sum of contents of AlH2P3O10.2H2O and the compound is 3.0 mass % to 50 mass %.Type: GrantFiled: November 13, 2019Date of Patent: October 24, 2023Assignee: JFE STEEL CORPORATIONInventors: Masahiro Yoshida, Takeshi Matsuda, Kazuhisa Okai, Yusuke Fushiwaki, Akira Matsuzaki, Daisuke Mizuno
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Publication number: 20230286806Abstract: Provided is spherically-shaped coated graphite exhibiting excellent cycle capacity-maintaining property when used as a negative electrode material for a lithium ion secondary battery. The spherically-shaped coated graphite includes: spherically-shaped graphite in which primary particles with an equivalent spherical diameter of not more than 0.8 ?m have a volume ratio of more than 40.0% and not more than 70.0%, and primary particles with an equivalent spherical diameter of not less than 1.5 ?m and not more than 3.0 ?m have a volume ratio of not less than 3.0% and not more than 17.0%, in a particle size distribution of primary particles obtained using X-ray computed tomography; and a carbonaceous substance covering the spherically-shaped graphite, and a pore volume of pores with a pore size of 7.8 nm to 36.0 nm is not more than 0.017 cm3/g, and a mass of infiltrated dibutyl phthalate is less than 0.70 g/cm3.Type: ApplicationFiled: July 28, 2022Publication date: September 14, 2023Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATIONInventors: Ryota Yamaji, Yasushi Madokoro, Akira Matsuzaki, Yusuke Fushiwaki, Mikito Suto
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Publication number: 20230287534Abstract: Provided are a high-strength electrogalvannealed steel sheet that has a TS of 780 MPa or higher and a method for manufacturing the high-strength electrogalvannealed steel sheet. The high-strength electrogalvannealed steel sheet has a composition including, in terms of % by mass, C: 0.030% or more and 0.250% or less, Si: 0.01% or more and 3.00% or less, Mn: 1.00% or more and 10.00% or less, P: 0.001% or more and 0.100% or less, and S: 0.0001% or more and 0.0200% or less, with the balance being Fe and unavoidable impurities. The steel sheet has an electrogalvannealed coating layer on a surface thereof. The electrogalvannealed coating layer has an Fe content of 8.0% to 15.0%. The steel sheet has a tensile strength of 780 MPa or higher. The steel sheet has a diffusible hydrogen content of 0.2 wt. ppm or less.Type: ApplicationFiled: May 19, 2023Publication date: September 14, 2023Applicant: JFE Steel CorporationInventors: Mai Aoyama, Kazuaki Tsuchimoto, Yusuke Fushiwaki
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Publication number: 20230290933Abstract: Provided are carbonaceous substance-coated graphite particles that include: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, the carbonaceous substance-coated graphite particles have a maximum particle diameter of 30.0 to 90.0 ?m, a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.009 to 0.164 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.Type: ApplicationFiled: July 28, 2022Publication date: September 14, 2023Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATIONInventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
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Publication number: 20230290934Abstract: Provided is carbonaceous substance-coated graphite particles that exhibit excellent battery properties when used as a negative electrode material for a lithium ion secondary battery. The carbonaceous substance-coated graphite particles includes: graphite particles; and carbonaceous coatings covering at least part of surfaces of the graphite particles, and the carbonaceous substance-coated graphite particles have a specific surface area SBET determined by BET method of 4.0 to 15.0 m2/g, and a pore volume Vs of pores with a pore size of 7.8 to 36.0 nm is 0.001 to 0.026 cm3/g, and in a pore size distribution graph with the pore size being plotted on a horizontal axis and a dV/dP value obtained by differentiating the pore volume with the pore size being plotted on a vertical axis, a pore size Pmax with which the dV/dP value is maximized is 2.5 to 5.5 nm.Type: ApplicationFiled: July 28, 2022Publication date: September 14, 2023Applicants: JFE CHEMICAL CORPORATION, JFE STEEL CORPORATIONInventors: Mikito Suto, Yusuke Fushiwaki, Akira Matsuzaki, Ryota Yamaji, Ryuta Haga
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Patent number: 11643702Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.Type: GrantFiled: October 1, 2021Date of Patent: May 9, 2023Assignee: JFE Steel CorporationInventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
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Patent number: 11597983Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.Type: GrantFiled: March 26, 2019Date of Patent: March 7, 2023Assignee: JFE Steel CorporationInventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
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Publication number: 20220112579Abstract: A surface-treated steel sheet includes a chemical conversion coating with a thickness of 3.0 ?m or less, the chemical conversion coating being placed on a surface of a hot-dip Zn—Al alloy coated steel sheet including a hot-dip Zn—Al alloy coating film containing Al: more than 1.0 mass % and 15 mass % or less, a balance being Zn and inevitable impurities. The chemical conversion coating contains AlH2P3O10.2H2O and a compound containing one or more elements selected from Mg, Ca, and Sr such that a sum of contents of AlH2P3O10.2H2O and the compound is 3.0 mass % to 50 mass %.Type: ApplicationFiled: November 13, 2019Publication date: April 14, 2022Applicant: JFE Steel CorporationInventors: Masahiro Yoshida, Takeshi Matsuda, Kazuhisa Okai, Yusuke Fushiwaki, Akira Matsuzaki, Daisuke Mizuno
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Patent number: 11248277Abstract: A method for manufacturing a high-strength galvanized steel sheet having excellent strength-elongation balance, coating adhesiveness, and surface appearance. The method includes: (i) a first heating process of heating a steel sheet having a predetermined chemical composition, (ii) a first pickling process of pickling the steel sheet which was subjected to the first heating process in an oxidizing acidic aqueous solution, (iii) a second pickling process of pickling the steel sheet which was subjected to the first pickling process in a non-oxidizing acidic aqueous solution, (iv) a second heating process of holding the steel sheet, which was subjected to the second pickling process, at a temperature range of 700° C. or higher and 900° C. or lower in a hydrogen-containing atmosphere for 20 seconds or more and 300 seconds or less, and (v) performing a galvanizing treatment on the steel sheet which was subjected to the second heating process.Type: GrantFiled: April 24, 2018Date of Patent: February 15, 2022Assignee: JFE STEEL CORPORATIONInventors: Shotaro Terashima, Yusuke Fushiwaki, Yoichi Makimizu, Hiroyuki Masuoka, Hiroshi Hasegawa
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Publication number: 20220017986Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000??(1) 40?T?160??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.Type: ApplicationFiled: October 1, 2021Publication date: January 20, 2022Applicant: JFE Steel CorporationInventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
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Patent number: 11148395Abstract: There is provided a high-strength hot-dipped steel sheet having excellent coating adhesion and a method for manufacturing the steel sheet. The steel sheet has a chemical composition, and a coating layer is disposed on the steel sheet. The chemical composition includes, by mass %, C: 0.02% or greater and 0.30% or less, Si: 0.01% or greater and 2.0% or less, Mn: 0.2% or greater and 3.0% or less, P: 0.08% or less, S: 0.02% or less, and Al: 0.001% or greater and 0.40% or less, with the balance being Fe and incidental impurities. The coating layer has a coating weight per side of 30 to 90 g/m2 and contains exfoliated base steel in an amount of 0.3 to 1.5 g/m2.Type: GrantFiled: January 10, 2018Date of Patent: October 19, 2021Assignee: JFE STEEL CORPORATIONInventors: Masaki Koba, Yusuke Fushiwaki, Yasunobu Nagataki
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Patent number: 10927441Abstract: Provided are a high-strength galvanized hot-rolled steel sheet and a method for manufacturing the steel sheet. A steel sheet has a chemical composition, and a galvanized layer is disposed on the steel sheet. The chemical composition includes, in mass %, C: 0.02% or greater and 0.30% or less, Si: 0.01% or greater and 2.5% or less, Mn: 0.3% or greater and 3.0% or less, P: 0.08% or less, S: 0.02% or less, and Al: 0.001% or greater and 0.20% or less. The galvanized layer has a coating weight per side of 20 to 120 g/m2. A surface of the steel sheet has a specific surface area ratio, r, of 2.5 or less, and an amount of Si present in the galvanized layer and an amount of Mn present in the galvanized layer respectively satisfy: amount of Si×r?0.06, and amount of Mn×r?0.10.Type: GrantFiled: January 9, 2018Date of Patent: February 23, 2021Assignee: JFE STEEL CORPORATIONInventors: Masaki Koba, Yusuke Fushiwaki, Yasunobu Nagataki
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Publication number: 20210010100Abstract: A method for producing a high-strength hot-dip galvannealed steel sheet, in which a high-strength steel sheet is used as a base material, includes a rolling step (x) of rolling a hot-dip galvannealed steel sheet with a coating layer having an Fe concentration of 8% to 17% by mass, and a heat treatment step (y) of heating the coated steel sheet which has been subjected to the rolling step (x) under the conditions satisfying the following formulae (1) and (2): (273+T)×(20+2×log10(t))?8000 ??(1) 40?T?160 ??(2) where T: heating temperature (° C.) of the coated steel sheet, and t: holding time (hr) at the heating temperature T.Type: ApplicationFiled: March 26, 2019Publication date: January 14, 2021Applicant: JFE Steel CorporationInventors: Satoshi Maeda, Yoshiyasu Kawasaki, Yusuke Fushiwaki, Mai Aoyama
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Patent number: 10837074Abstract: A method for manufacturing a high strength galvanized steel sheet and a high strength galvanized steel sheet are provided. A base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is subjected to annealing and galvanization treatment, wherein the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 700° C. or lower, the steel sheet transit time in a temperature region of the maximum steel sheet temperature of 600° C. or higher and 700° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?45° C. or lower.Type: GrantFiled: March 7, 2013Date of Patent: November 17, 2020Assignee: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
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Publication number: 20200347479Abstract: Provided are a high-strength electrogalvannealed steel sheet that has a TS of 780 MPa or higher and a method for manufacturing the high-strength electrogalvannealed steel sheet. The high-strength electrogalvannealed steel sheet has a composition including, in terms of % by mass, C: 0.030% or more and 0.250% or less, Si: 0.01% or more and 3.00% or less, Mn: 1.00% or more and 10.00% or less, P: 0.001% or more and 0.100% or less, and S: 0.0001% or more and 0.0200% or less, with the balance being Fe and unavoidable impurities. The steel sheet has an electrogalvannealed coating layer on a surface thereof. The electrogalvannealed coating layer has an Fe content of 8.0% to 15.0%. The steel sheet has a tensile strength of 780 MPa or higher. The steel sheet has a diffusible hydrogen content of 0.2 wt. ppm or less.Type: ApplicationFiled: December 13, 2018Publication date: November 5, 2020Applicant: JFE Steel CorporationInventors: Mai Aoyama, Kazuaki Tsuchimoto, Yusuke Fushiwaki
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Publication number: 20200199705Abstract: A method for manufacturing a high-strength galvanized steel sheet having excellent strength-elongation balance, coating adhesiveness, and surface appearance. The method includes: (i) a first heating process of heating a steel sheet having a predetermined chemical composition, (ii) a first pickling process of pickling the steel sheet which was subjected to the first heating process in an oxidizing acidic aqueous solution, (iii) a second pickling process of pickling the steel sheet which was subjected to the first pickling process in a non-oxidizing acidic aqueous solution, (iv) a second heating process of holding the steel sheet, which was subjected to the second pickling process, at a temperature range of 700° C. or higher and 900° C. or lower in a hydrogen-containing atmosphere for 20 seconds or more and 300 seconds or less, and (v) performing a galvanizing treatment on the steel sheet which was subjected to the second heating process.Type: ApplicationFiled: April 24, 2018Publication date: June 25, 2020Applicant: JFE STEEL CORPORATIONInventors: Shotaro TERASHIMA, Yusuke FUSHIWAKI, Yoichi MAKIMIZU, Hiroyuki MASUOKA, Hiroshi HASEGAWA
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Patent number: 10597741Abstract: A high-strength steel sheet and a method for manufacturing a high-strength steel sheet having excellent phosphatability and excellent corrosion resistance after electrodeposition coating has been performed, even in the case where the contents of Si and Mn are high. The method may comprise annealing a steal sheet by using a continuous annealing method, performing a heating process, controlling the maximum end-point temperature of a steel sheet in the annealing furnace, controlling the traveling time of the steel sheet, and controlling the dew point of the atmosphere.Type: GrantFiled: November 13, 2014Date of Patent: March 24, 2020Assignee: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki