Patents by Inventor Yusuke Fushiwaki
Yusuke Fushiwaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 9044920Abstract: A high strength galvanized steel sheet having tensile strength of 590MPa or more which is excellent in fatigue property in punching work, and a manufacturing method thereof are provided. The microstructure includes a ferrite phase having an average grain diameter of 15 ?m or less and an area fraction of 60% or more and a martensite phase having an area fraction of 5 to 40%, and an amount of one or more kinds of oxide selected from a group consisting of Fe, Si, Mn, Al, P, Nb, and Ti generated on a surface layer portion of the steel sheet within 100 ?m in a steel-sheet-side depth direction from a surface of a base steel sheet directly below a galvanized layer is less than 0.060 g/m2 per one-side surface of the steel sheet.Type: GrantFiled: September 28, 2011Date of Patent: June 2, 2015Assignee: JFE Steel CorporationInventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota, Yusuke Fushiwaki
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Patent number: 9039847Abstract: A multiphase steel sheet has a steel composition containing, in percent by mass, more than 0.015% to less than 0.100% of carbon, less than 0.40% of silicon, 1.0% to 1.9% of manganese, more than 0.015% to 0.05% of phosphorus, 0.03% or less of sulfur, 0.01% to 0.3% of soluble aluminum, 0.005% or less of nitrogen, less than 0.30% of chromium, 0.0050% or less of boron, less than 0.15% of molybdenum, 0.4% or less of vanadium, 0.02% or less of titanium, wherein [Mneq] is 2.0 to 2.8, the balance being iron and incidental impurities.Type: GrantFiled: July 27, 2010Date of Patent: May 26, 2015Assignee: JFE Steel CorporationInventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira, Michitaka Sakurai, Yusuke Fushiwaki
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Patent number: 8999084Abstract: A galvanized steel sheet includes a zinc plating layer which is disposed on a steel sheet containing 0.01% to 0.15% C, 0.001% to 2.0% Si, 0.1% to 3.0% Mn, 0.001% to 1.0% Al, 0.005% to 0.060% P, and 0.01% or less S on a mass basis, the remainder being Fe and unavoidable impurities, and which has a mass per unit area 20 g/m2 to 120 g/m2. An oxide of at least one selected from the group consisting of Fe, Si, Mn, Al, and P is present in a surface portion of the steel sheet that lies directly under the zinc plating layer and that extends up to 100 ?m from the surface of a base steel sheet. The amount of the oxide per unit area is 0.05 g/m2 or less in total. The steel sheet has excellent corrosion resistance, anti-powdering property during heavy machining, and strength.Type: GrantFiled: November 25, 2009Date of Patent: April 7, 2015Assignee: JFE Steel CorporationInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto
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Publication number: 20150047751Abstract: A high strength steel sheet is formed of steel having the composition containing by mass % over 0.015% and less than 0.100% C, less than 0.50% Si, over 1.0% and less than 2.0% Mn, 0.05% or less P, 0.03% or less S, 0.01% or more and 0.3% or less sol. Al, 0.005% or less N, less than 0.35% Cr, 0.0010% or more and 0.0050% or less B, less than 0.15% Mo, less than 0.030% Ti, and iron and unavoidable impurities as a balance, wherein the steel satisfies 2.1?[Mneq]?3.1, the microstructure of the steel includes a ferrite and a second phase, a volume fraction of the second phase is set to 2.0 to 12.0%, a total ratio of a volume fraction of martensite and a volume fraction of retained ? to the volume fraction of second phase is 60% or more, and the number of carbides which are present within ferrite particles, have an aspect ratio of 3.0 or less and have a diameter of 0.25 to 0.90 ?m is set to 10000 pieces/mm2 or less.Type: ApplicationFiled: September 28, 2011Publication date: February 19, 2015Applicant: JFE Steel CorporationInventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Yusuke Fushiwaki, Michitaka Sakurai
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Publication number: 20150044503Abstract: A method for manufacturing a high strength galvanized steel sheet and a high strength galvanized steel sheet are provided. A base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is subjected to annealing and galvanization treatment, wherein the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 700° C. or lower, the steel sheet transit time in a temperature region of the maximum steel sheet temperature of 600° C. or higher and 700° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?45° C. or lower.Type: ApplicationFiled: March 7, 2013Publication date: February 12, 2015Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
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Publication number: 20150030881Abstract: A method for manufacturing a high strength galvanized steel sheet and a high strength galvanized steel sheet are provided. A high strength galvanized steel sheet having a zinc coating layer with an amount of deposition of coating of 20 to 120 g/m2 per one surface on the surface of a base steel sheet having a chemical composition comprising C: 0.03% to 0.35%, Si: 0.01% to 0.50%, Mn: 3.6% to 8.0%, Al: 0.001% to 1.000%, P?0.10%, S?0.010%, and the balance comprising Fe and incidental impurities, on a percent by mass basis, is produced. At this time, in annealing and galvanization treatment of the base steel sheet in a continuous galvanizing line, the maximum steel sheet temperature in an annealing furnace is 600° C. or higher and 750° C. or lower, the steel sheet transit time in a temperature region of the maximum steel sheet temperature of 600° C. or higher and 750° C. or lower is specified to be 30 seconds or more and 10 minutes or less, and the dew point in an atmosphere is specified to be ?10° C. or higher.Type: ApplicationFiled: March 7, 2013Publication date: January 29, 2015Applicant: JEF STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiyasu Kawasaki, Yasunobu Nagataki
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Publication number: 20140102596Abstract: A method of manufacturing a high strength cold rolled steel sheet includes hot-rolling and cold-rolling a steel slab annealing the steel sheet at an annealing temperature of 750° C. to 830° C.; subjecting the steel sheet to first cooling at an average cooling rate of 3° C./sec to 40° C./sec in a temperature range from the annealing temperature to 480° C.; subjecting the steel sheet to second cooling at an average cooling rate of 8° C./sec to 80° C./sec in a temperature range from 480° C. to Tc (° C.) given by formula (6): Tc=435?40×[% Mn]?30×[% Cr]?30×[% V](6) wherein [% A] is the content (% by mass) of alloying element A; and subjecting the steel sheet to third cooling at an average cooling rate of 0.3° C./sec to 30° C./sec in a temperature range from Tc (° C.) to 200° C.Type: ApplicationFiled: October 21, 2013Publication date: April 17, 2014Applicant: JFE Steel CorporationInventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira, Michitaka Sakurai, Yusuke Fushiwaki
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Publication number: 20130327452Abstract: The invention provides a high strength steel sheet which exhibits excellent chemical convertibility and corrosion resistance after electrodeposition coating even in the case where the steel sheet has a high Si content, and a method for manufacturing such steel sheets. The method includes continuous annealing of a steel sheet which includes, in terms of mass %, C at 0.01 to 0.18%, Si at 0.4 to 2.0%, Mn at 1.0 to 3.0%, Al at 0.001 to 1.0%, P at 0.005 to 0.060% and S at ?0.01%, the balance being represented by Fe and inevitable impurities, while controlling the dew-point temperature of the atmosphere to become not less than ?10° C. when the heating furnace inside temperature is in the range of not less than A° C. and not more than B° C. during the course of heating (A: 600?A?780, B: 800?B?900).Type: ApplicationFiled: September 30, 2010Publication date: December 12, 2013Applicant: JFE Steel CorporationInventors: Yusuke Fushiwaki, Yoshitsugu Suzuki
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Publication number: 20130306203Abstract: The invention provides a high strength steel sheet which exhibits excellent chemical convertibility and corrosion resistance after electrodeposition coating even in the case where the steel sheet has a high Si content, and a method for manufacturing such steel sheets. The method includes continuous annealing of a steel sheet which includes, in terms of mass %, C at 0.01 to 0.18%, Si at 0.4 to 2.0%, Mn at 1.0 to 3.0%, Al at 0.001 to 1.0%, P at 0.005 to 0.060% and S at ?0.01%, the balance being represented by Fe and inevitable impurities, while controlling the dew-point temperature of the atmosphere to become not more than ?40° C. when the annealing furnace inside temperature is in the range of not less than 750° C.Type: ApplicationFiled: September 30, 2010Publication date: November 21, 2013Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshitsugu Suzuki
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Publication number: 20130280551Abstract: A high strength galvanized steel sheet having tensile strength of 590 MPa or more which is excellent in fatigue property in punching work, and a manufacturing method thereof are provided. The microstructure includes a ferrite phase having an average grain diameter of 15 ?m or less and an area fraction of 60% or more and a martensite phase having an area fraction of 5 to 40%, and an amount of one or more kinds of oxide selected from a group consisting of Fe, Si, Mn, Al, P, Nb, and Ti generated on a surface layer portion of the steel sheet within 100 ?m in a steel-sheet-side depth direction from a surface of a base steel sheet directly below a galvanized layer is less than 0.060 g/m2 per one-side surface of the steel sheet.Type: ApplicationFiled: September 28, 2011Publication date: October 24, 2013Applicant: JFE Steel CorporationInventors: Nobusuke Kariya, Hayato Saito, Takeshi Yokota, Yusuke Fushiwaki
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Publication number: 20130174946Abstract: A method for manufacturing such steel sheet includes continuous annealing of a steel sheet which includes, in terms of mass %, C at 0.01 to 0.18%, Si at 0.4 to 2.0%, Mn at 1.0 to 3.0%, Al at 0.001 to 1.0%, P at 0.005 to 0.060% and S at ?0.01%, the balance being represented by Fe and inevitable impurities, in such a manner that the dew point of the atmosphere is controlled to become not more than ?45° C. during the course of soaking when the annealing furnace inside temperature is in the range of not less than 820° C. and not more than 1000° C. as well as that the dew point of the atmosphere is controlled to become not more than ?45° C. during the course of cooling when the annealing furnace inside temperature is in the range of not less than 750° C.Type: ApplicationFiled: September 22, 2011Publication date: July 11, 2013Inventors: Yusuke Fushiwaki, Yoshitsugu Suzuki
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Publication number: 20120180909Abstract: A multiphase steel sheet has a steel composition containing, in percent by mass, more than 0.015% to less than 0.100% of carbon, less than 0.40% of silicon, 1.0% to 1.9% of manganese, more than 0.015% to 0.05% of phosphorus, 0.03% or less of sulfur, 0.01% to 0.3% of soluble aluminum, 0.005% or less of nitrogen, less than 0.30% of chromium, 0.0050% or less of boron, less than 0.15% of molybdenum, 0.4% or less of vanadium, 0.02% or less of titanium, wherein [Mneq] is 2.0 to 2.8, the balance being iron and incidental impurities.Type: ApplicationFiled: July 27, 2010Publication date: July 19, 2012Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira, Michitaka Sakurai, Yusuke Fushiwaki
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Publication number: 20120118439Abstract: A high-strength galvanized steel sheet has a low YP, good stretch flangeability, and excellent corrosion resistance and contains, on a percent by mass basis, more than 0.015% to less than 0.10% of C, 0.5% or less of Si, 1.0% to 1.9% of Mn, 0.015% to 0.050% of P, 0.03% or less of S, 0.01% to 0.5% of sol. Al, 0.005% or less of N, less than 0.40% of Cr, 0.005% or less of B, less than 0.15% of Mo, 0.4% or less of V, and less than 0.020% of Ti, in which 2.2?[Mneq]?3.1 and [% Mn]+3.3[% Mo]?1.9, and [% Mn]+3.3 [% Mo])/(1.3[% Cr]+8[% P]+150B*)<3.5 are satisfied.Type: ApplicationFiled: June 25, 2010Publication date: May 17, 2012Applicant: JFE STEEL CORPORATIONInventors: Yoshihiko Ono, Kenji Takahashi, Kaneharu Okuda, Shoichiro Taira, Michitaka Sakurai, Yusuke Fushiwaki
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Publication number: 20120090737Abstract: A method for producing a high-strength hot-dip galvanized steel sheet includes a steel sheet containing, in percent by mass, 0.01% to 0.18% of C, 0.02% to 2.0% of Si, 1.0% to 3.0% of Mn, 0.001% to 1.0% of Al, 0.005% to 0.060% of P, 0.01% or less of S, and the balance being Fe and incidental impurities, and a galvanized coating layer on each surface of the steel sheet with a coating weight of 20 to 120 g/m2 per surface, in which, when the steel sheet is subjected to annealing and a hot-dip galvanizing treatment in a continuous hot-dip galvanizing line, the dew point of the atmosphere is controlled to ?40° C. or lower in the annealing furnace temperature range of 750° C. or higher.Type: ApplicationFiled: March 31, 2010Publication date: April 19, 2012Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto, Masahiro Yoshida, Yoshitsugu Suzuki
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Publication number: 20120018060Abstract: Provided is a method for manufacturing a high-strength galvanized steel sheet, made from a steel sheet containing Si and/or Mn, having excellent exfoliation resistance during heavy machining. When a steel sheet containing 0.01% to 0.18% C, 0.02% to 2.0% Si, 1.0% to 3.0% Mn, 0.001% to 1.0% Al, 0.005% to 0.060% P, and 0.01% or less S on a mass basis, the remainder being Fe and unavoidable impurities, is annealed and galvanized in a continuous galvanizing line, a temperature region with a furnace temperature of A° C. to B° C. (600?A?780 and 800?B?900) is performed at an atmosphere dew-point temperature of ?5° C. or higher in a heating process.Type: ApplicationFiled: March 30, 2010Publication date: January 26, 2012Applicant: JFE Steel CorporationInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto, Masahiro Yoshida, Yoshitsugu Suzuki
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Patent number: 8076008Abstract: A high-strength galvanized steel sheet is provided which has a tensile strength of a level of about 590 MPa and superior formability, including a coating with good appearance. The galvanized steel sheet includes a base steel and a galvanized coating layer formed over the surface of the base steel. The galvanized steel sheet has a chemical composition containing 0.005% to 0.12% of C, 0.7% to 2.7% of Si, 0.5% to 2.8% of Mn, 0.1% or less of P, 0.07% or less of S, 1.0% or less of Al, 0.008% or less of N, and the balance being Fe and inevitable impurities on a mass basis, and a microstructure constituted of at least 90% of ferrite and 2% to 10% of martensite on an area basis. The ferrite has a Vickers hardness of 120 or more on average, and an inclusion is precipitated from the grain boundary with a length of 50% or less relative to the entire length of the grain boundary in the surface layer of the base steel with a depth of 3 ?m from the interface between the coating layer and the base steel.Type: GrantFiled: March 27, 2008Date of Patent: December 13, 2011Assignee: JFE Steel CorporationInventors: Shinjiro Kaneko, Hiroshi Matsuda, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Yoshitsugu Suzuki, Yusuke Fushiwaki, Takashi Kawano, Saiji Matsuoka
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Publication number: 20110253263Abstract: A galvanized steel sheet includes a zinc plating layer which is disposed on a steel sheet containing 0.01% to 0.15% C, 0.001% to 2.0% Si, 0.1% to 3.0% Mn, 0.001% to 1.0% Al, 0.005% to 0.060% P, and 0.01% or less S on a mass basis, the remainder being Fe and unavoidable impurities, and which has a mass per unit area 20 g/m2 to 120 g/m2. An oxide of at least one selected from the group consisting of Fe, Si, Mn, Al, and P is present in a surface portion of the steel sheet that lies directly under the zinc plating layer and that extends up to 100 ?m from the surface of a base steel sheet. The amount of the oxide per unit area is 0.05 g/m2 or less in total. The steel sheet has excellent corrosion resistance, anti-powdering property during heavy machining, and strength.Type: ApplicationFiled: November 25, 2009Publication date: October 20, 2011Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto
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Publication number: 20110217569Abstract: A galvanized steel sheet includes a basal steel sheet (BSS) containing C: 0.01-0.15%, Si: 0.001-2.0%, Mn: 0.1-3.0%, Al: 0.001-1.00, P: 0.005-0.060%, and S?0.01% (all % by mass), balance is Fe and unavoidable impurities; zinc plating layers on both sides of the BSS with 20-120 g/m2 plating/side; one or more oxides selected from Fe, Si, Mn, Al, and P oxides and existing in steel sheet superficial portions in direct contact with zinc plating layers and extending from each surface of the BSS to 100 ?m deep, with the total amount of the oxides per side 0.01-0.5 g/m2; and a crystalline oxide in the regions from each surface of the BSS to 10 ?m depth, which are also located in direct contact with the zinc plating layers, the crystalline oxide including Fe crystal grains in which Si and Mn atoms are distributed in the regions from grain boundaries to 1 ?m deep.Type: ApplicationFiled: November 25, 2009Publication date: September 8, 2011Applicant: JFE STEEL CORPORATIONInventors: Yusuke Fushiwaki, Yoshiharu Sugimoto
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Publication number: 20110008546Abstract: A method for manufacturing a high strength hot-dip galvanized steel sheet includes: heating a steel sheet in a CGL, the steel sheet including on a mass percent basis, as chemical components, 0.005% to 0.12% of C, 0.7% to 1.8% of Si, 0.5% to 2.8% of Mn, 0.1% or less of P, 0.07% or less of S, 1.0% or less of Al, 0.008% or less of N, and the balance being Fe and incidental impurities; annealing at 700-940° C. for 15-600 seconds; cooling to 440-550° C. at 3° C./s or more; dipping the steel sheet at 440-550° C. into a hot-dip galvanizing bath at a temperature of 440 to 500° C. for 200 seconds or less to perform hot-dip galvanizing. By the method described above, a high strength hot-dip galvanized steel sheet having a tensile strength level of 590 MPa, which has good coating appearance and superior formability, is obtained.Type: ApplicationFiled: December 18, 2008Publication date: January 13, 2011Applicant: JFE STEEL CORPORATIONInventors: Yoshitsugu Suzuki, Hiroshi Matsuda, Takashi Kawano, Yusuke Fushiwaki, Yoshiharu Sugimoto
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Publication number: 20100112377Abstract: A high-strength galvanized steel sheet is provided which has a tensile strength of a level of about 590 MPa and superior formability, including a coating with good appearance. The galvanized steel sheet includes a base steel and a galvanized coating layer formed over the surface of the base steel. The galvanized steel sheet has a chemical composition containing 0.005% to 0.12% of C, 0.7% to 2.7% of Si, 0.5% to 2.8% of Mn, 0.1% or less of P, 0.07% or less of S, 1.0% or less of Al, 0.008% or less of N, and the balance being Fe and inevitable impurities on a mass basis, and a microstructure constituted of at least 90% of ferrite and 2% to 10% of martensite on an area basis. The ferrite has a Vickers hardness of 120 or more on average, and an inclusion is precipitated from the grain boundary with a length of 50% or less relative to the entire length of the grain boundary in the surface layer of the base steel with a depth of 3 ?m from the interface between the coating layer and the base steel.Type: ApplicationFiled: March 27, 2008Publication date: May 6, 2010Applicant: JFE STEEL CORPORATIONInventors: Shinjiro Kaneko, Hiroshi Matsuda, Yoshiyasu Kawasaki, Tatsuya Nakagaito, Yoshitsugu Suzuki, Yusuke Fushiwaki, Takashi Kawano, Saiji Matsuoka