Patents by Inventor Yusuke Yokobayashi

Yusuke Yokobayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8071408
    Abstract: A method includes steps of: sequentially growing a first semiconductor layer of a first conductivity type, an active layer, and a second semiconductor layer of a second conductivity type on a growth substrate to form a layered structure; separating the substrate from the layered structure to expose the first layer; performing wet etching on an exposed surface to form defect depressions; forming an insulating layer on the exposed surface; polishing the insulating layer and the first layer to flatten the surface of the first layer; and performing wet etching on the surface of the first layer to form protrusions deriving from a crystal structure.
    Type: Grant
    Filed: November 9, 2009
    Date of Patent: December 6, 2011
    Assignee: Stanley Electric Co., Ltd.
    Inventors: Satoshi Tanaka, Yusuke Yokobayashi
  • Publication number: 20110217803
    Abstract: Producing a semiconductor film containing a first semiconductor layer, an active layer, and a second semiconductor layer, each represented as AlxInyGazN, on a growth substrate, the layers arranged in this order from the growth substrate side. Producing a metal layer on the semiconductor film and/or a support and joining the semiconductor film and the support with the metal layer sandwiched between them. Irradiating the peripheral region of the growth substrate with a laser beam to separate the growth substrate from the semiconductor film in the peripheral region. Irradiating portions on the inner side of the peripheral region of the growth substrate with a laser beam, while leaving unirradiated portions, to separate and remove the growth substrate from the semiconductor film. Removing some portions of the semiconductor film where the growth substrate has already been separated and removed, to set up regions where semiconductor light emitting devices are to be produced.
    Type: Application
    Filed: March 7, 2011
    Publication date: September 8, 2011
    Applicant: STANLEY ELECTRIC CO., LTD.
    Inventors: Noriko NIHEI, Yusuke Yokobayashi
  • Patent number: 7999249
    Abstract: A nitride semiconductor light emitting device includes: a substrate for growing nitride semiconductor of a hexagonal crystal structure; a first nitride semiconductor layer of a first conductivity type formed above the substrate; an active layer formed on the first nitride semiconductor layer for emitting light when current flows; a second nitride semiconductor layer of a second conductivity type opposite to the first conductivity type formed on the active layer; texture formed above at least a partial area of the second nitride semiconductor layer and having a plurality of protrusions of a pyramid shape, each of the protrusions including a lower layer made of nitride semiconductor doped with impurities of the second conductivity type and an upper layer made of nitride semiconductor not intentionally doped with impurities; and a transparent electrode covering surfaces of the second nitride semiconductor layer and the texture.
    Type: Grant
    Filed: July 9, 2009
    Date of Patent: August 16, 2011
    Assignee: Stanley Electric Co., Ltd.
    Inventors: Masahiko Moteki, Satoshi Tanaka, Yusuke Yokobayashi
  • Publication number: 20110156087
    Abstract: A face-up optical semiconductor device can be prepared by forming an n-type GaN layer, an active layer, and a p-type GaN layer on a C-plane sapphire substrate. Parts of the p-type GaN layer and the active layer can be removed, and a transparent electrode can be formed over all or most of the remaining p-type GaN layer. A p-side electrode including a pad portion and auxiliary electrode portions can be formed on the transparent electrode layer. An n-side electrode can be formed on the exposed n-type GaN layer. On regions of the transparent electrode layer where weak light emission regions may be formed, outside independent electrodes can be provided. They can be disposed on concentric circles with the n-side electrode as a center or tangent lines thereof so as to be along the circles or the tangent lines.
    Type: Application
    Filed: December 24, 2010
    Publication date: June 30, 2011
    Inventors: SATOSHI TANAKA, Yusuke Yokobayashi
  • Publication number: 20110121312
    Abstract: In an optical semiconductor device including a first semiconductor layer of a first conductivity type, an active layer provided on the first semiconductor layer, a second semiconductor layer of a second conductivity type provided on the active layer, an insulating layer provided on a part of the second semiconductor layer, an uneven semiconductor layer of the second conductivity type provided on another part of the second semiconductor layer, and an electrode layer provided on the insulating layer and the uneven semiconductor layer, a density of carriers of the second conductivity type being larger at a tip portion of the uneven semiconductor layer than at a bottom portion of the uneven semiconductor layer.
    Type: Application
    Filed: November 24, 2010
    Publication date: May 26, 2011
    Applicant: STANLEY ELECTRIC CO.
    Inventors: Masahiko MOTEKI, Yusuke YOKOBAYASHI
  • Publication number: 20110104835
    Abstract: A method of manufacturing semiconductor light emitting elements with improved yield and emission power uses laser lift-off and comprises the steps of forming a semiconductor grown layer formed of a first semiconductor layer, an active layer, and a second semiconductor layer on a first principal surface of a growth substrate; forming a plurality of junction electrodes apart on the second semiconductor layer and forming guide grooves arranged in a lattice to surround each of the junction electrodes in the second semiconductor layer; joining together a support and the semiconductor grown layer via the junction electrodes; projecting a laser to separate the growth substrate; dividing the semiconductor grown layer into respective element regions for the semiconductor light emitting elements; and cutting the support, thereby separating into the semiconductor light emitting elements.
    Type: Application
    Filed: November 2, 2010
    Publication date: May 5, 2011
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Noriko NIHEI, Tatsuma Saito, Yusuke Yokobayashi
  • Publication number: 20110095330
    Abstract: A method for manufacturing a high quality optical semiconductor device includes: (a) preparing a growth substrate; (b) forming a semiconductor layer on the growth substrate; (c) forming a metal support made of copper on the semiconductor layer by plating; (d) separating the growth substrate from the semiconductor layer to remove the growth substrate; and (e) carrying out a thermal treatment in order to even density distributions of crystal grains and voids in the copper forming the metal support.
    Type: Application
    Filed: October 25, 2010
    Publication date: April 28, 2011
    Applicant: STANLEY ELECTRIC CO., LTD.
    Inventors: Tatsuma SAITO, Yusuke Yokobayashi
  • Patent number: 7927985
    Abstract: A growth substrate is removed from a semiconductor film, and a surface of the semiconductor film exposed by removing the growth substrate is flattened. The semiconductor film along device division lines are partially etched by dry etching to form grooves in a lattice that form streets, not reaching the metal support in the semiconductor film. The surface of the semiconductor film at the bottom of the grooves is flattened. The semiconductor film along the device division lines at the bottom of the grooves are further etched by wet etching to expose the metal support at the bottom of the grooves to finish the streets.
    Type: Grant
    Filed: November 6, 2009
    Date of Patent: April 19, 2011
    Assignee: Stanley Electric Co., Ltd.
    Inventors: Shinichi Tanaka, Tatsuya Saito, Yusuke Yokobayashi
  • Publication number: 20110062484
    Abstract: A light-emitting device which includes a first semiconductor layer of a first conductivity type; a second semiconductor layer of a second conductivity type; and a light emitting layer provided between the first and second semiconductor layers, the device comprises a first electrode formed on the first semiconductor layer; a second electrode formed on the second semiconductor layer; and a light-transmissive electrode covering the second semiconductor layer and the second electrode, wherein contact between the second electrode and the second semiconductor layer is non-ohmic, and the second electrode has a stacked structure including a lower layer and an upper layer whose contact resistance with the light-transmissive electrode is lower than that of the lower layer, part of the second electrode being exposed through an opening formed in the light-transmissive electrode.
    Type: Application
    Filed: September 9, 2010
    Publication date: March 17, 2011
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Satoshi TANAKA, Yusuke Yokobayashi
  • Publication number: 20110042708
    Abstract: In an optical semiconductor device including a semiconductor laminated body including at least a light emitting layer, a first metal body including at least one first metal layer formed on the semiconductor laminated body, a support substrate, a second metal body including at least one second metal layer formed on the support substrate, and at least one adhesive layer formed in a surface side of at least one of the first and second metal bodies, the semiconductor laminated body is coupled to the support substrate by applying a pressure-welding bonding process upon the adhesive layer to form a eutectic alloy layer between the first and second metal bodies. At least one of the first and second metal layers has a triple structure formed by two tight portions and a coarse portion sandwiched by the tight portions.
    Type: Application
    Filed: August 12, 2010
    Publication date: February 24, 2011
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Noriko NIHEI, Shinichi Tanaka, Yusuke Yokobayashi
  • Publication number: 20100120228
    Abstract: A manufacturing method for semiconductor devices having a metal support is provided. The method in one aspect includes growing a semiconductor film on a growth substrate; forming a metal support on a surface of said semiconductor film opposite to the growth substrate; thereafter removing said growth substrate from said semiconductor film; forming a street groove reaching said metal support in the said semiconductor film; radiating a first laser beam onto said metal support to form a first dividing groove having a substantially flat bottom in said metal support; and radiating a second laser beam onto said metal support to form a second dividing groove that penetrates though a portion of said metal support that remains where the first divining groove is formed.
    Type: Application
    Filed: November 10, 2009
    Publication date: May 13, 2010
    Applicant: STANLEY ELECTRIC CO., LTD.
    Inventors: Tatsuma Saito, Shinichi Tanaka, Yusuke Yokobayashi
  • Publication number: 20100117115
    Abstract: A method includes steps of: sequentially growing a first semiconductor layer of a first conductivity type, an active layer, and a second semiconductor layer of a second conductivity type on a growth substrate to form a layered structure; separating the substrate from the layered structure to expose the first layer; performing wet etching on an exposed surface to form defect depressions; forming an insulating layer on the exposed surface; polishing the insulating layer and the first layer to flatten the surface of the first layer; and performing wet etching on the surface of the first layer to form protrusions deriving from a crystal structure.
    Type: Application
    Filed: November 9, 2009
    Publication date: May 13, 2010
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Satoshi TANAKA, Yusuke Yokobayashi
  • Publication number: 20100120237
    Abstract: A growth substrate is removed from a semiconductor film, and a surface of the semiconductor film exposed by removing the growth substrate is flattened. The semiconductor film along device division lines are partially etched by dry etching to form grooves in a lattice that form streets, not reaching the metal support in the semiconductor film. The surface of the semiconductor film at the bottom of the grooves is flattened. The semiconductor film along the device division lines at the bottom of the grooves are further etched by wet etching to expose the metal support at the bottom of the grooves to finish the streets.
    Type: Application
    Filed: November 6, 2009
    Publication date: May 13, 2010
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Shinichi TANAKA, Tatsuya Saito, Yusuke Yokobayashi
  • Publication number: 20100059781
    Abstract: In an exemplary embodiment of the invention, a semiconductor light-emitting element includes a first semiconductor layer having a first conduction type, a second semiconductor layer having a second conduction type, an active layer provided between the first and second semiconductor layers. The semiconductor light-emitting element also includes a polarity inversion layer provided on the second semiconductor layer, and a third semiconductor layer provided on the polarity inversion layer. The third semiconductor layer has the second conduction type. The crystal orientations of the first through third semiconductor layers are inverted, with the polarity inversion layer serving as a boundary. The first and third semiconductor layers have uppermost surfaces that are made from polar faces having common constitutional elements. Hexagonal conical protrusions arising from a crystal structure are formed at the outermost surfaces of the first and third semiconductor layers.
    Type: Application
    Filed: September 2, 2009
    Publication date: March 11, 2010
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Yusuke Yokobayashi, Satoshi Tanaka, Masahiko Moteki
  • Publication number: 20100006876
    Abstract: A nitride semiconductor light emitting device includes: a substrate for growing nitride semiconductor of a hexagonal crystal structure; a first nitride semiconductor layer of a first conductivity type formed above the substrate; an active layer formed on the first nitride semiconductor layer for emitting light when current flows; a second nitride semiconductor layer of a second conductivity type opposite to the first conductivity type formed on the active layer; texture formed above at least a partial area of the second nitride semiconductor layer and having a plurality of protrusions of a pyramid shape, each of the protrusions including a lower layer made of nitride semiconductor doped with impurities of the second conductivity type and an upper layer made of nitride semiconductor not intentionally doped with impurities; and a transparent electrode covering surfaces of the second nitride semiconductor layer and the texture.
    Type: Application
    Filed: July 9, 2009
    Publication date: January 14, 2010
    Applicant: STANLEY ELECTRIC CO., LTD.
    Inventors: Masahiko Moteki, Satoshi Tanaka, Yusuke Yokobayashi
  • Publication number: 20090239324
    Abstract: In a method for manufacturing a semiconductor device, a first conductivity type semiconductor layer and a second conductivity type semiconductor layer are sequentially grown on a growth substrate. Then, an electrode layer is formed on the second conductivity type semiconductor layer. Then, a support body is adhered to the electrode layer by providing at least one adhesive layer therebetween. Finally, at least a part of the growth substrate is removed. In this case, the adhesive layer is removable from the electrode layer.
    Type: Application
    Filed: March 19, 2009
    Publication date: September 24, 2009
    Applicant: Stanley Electric Co., Ltd.
    Inventors: Takako Chinone, Shinichi Tanaka, Sho Iwayama, Yusuke Yokobayashi, Satoshi Tanaka