Patents by Inventor Yutaka Ebato

Yutaka Ebato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11799096
    Abstract: A power generation cell of a fuel cell stack includes a resin frame equipped MEA and a first metal separator and a second metal separator. In the power generation cell, the relationship of P1>P2>P3 is satisfied, where P1 indicates a first surface pressure applied from a first seal part and a second seal part to a resin frame member, P2 indicates a second surface pressure applied from a first support part and a second support part to the overlap part, and P3 indicates a third surface pressure applied from first flow field forming protrusions and second flow field forming protrusions to the power generation area.
    Type: Grant
    Filed: October 20, 2020
    Date of Patent: October 24, 2023
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yutaka Ebato, Satoru Terada
  • Publication number: 20230290982
    Abstract: A method of producing the fuel cell stack, including: a stacking step of stacking a plurality of power generation cells each including a membrane electrode assembly, a pair of separator plates sandwiching the membrane electrode assembly, and a seal member; and a compressing step of applying a compression load to the plurality of power generation cells stacked. In the compressing step, the compression load is applied in a manner that the membrane electrode assembly is plastically deformed, without exceeding an elastic limit of the seal member.
    Type: Application
    Filed: February 20, 2023
    Publication date: September 14, 2023
    Inventors: Yutaka EBATO, Satoshi OYAMA, Takaaki MITSUOKA
  • Publication number: 20220311031
    Abstract: A leak inspection method and a leak inspection apparatus for a fuel cell stack, in which a plurality of fuel cells are stacked, each having an electrode member and a pair of separators sandwiching the electrode member therebetween, and seal members provided on an outer peripheral portion of each of the separators, wherein a first leak inspection is performed by applying a fastening load which is a load applied to the fuel cell stack at a time of product shipment, and a second leak inspection is performed by applying to the fuel cell stack a second load which is lower than the fastening load.
    Type: Application
    Filed: February 27, 2022
    Publication date: September 29, 2022
    Inventors: Yutaka EBATO, Takaaki MITSUOKA, Satoshi OYAMA
  • Publication number: 20220123328
    Abstract: A power generation cell of a fuel cell stack includes a resin frame equipped MEA and a first metal separator and a second metal separator. In the power generation cell, the relationship of P1>P2>P3 is satisfied, where P1 indicates a first surface pressure applied from a first seal part and a second seal part to a resin frame member, P2 indicates a second surface pressure applied from a first support part and a second support part to the overlap part, and P3 indicates a third surface pressure applied from first flow field forming protrusions and second flow field forming protrusions to the power generation area.
    Type: Application
    Filed: October 20, 2020
    Publication date: April 21, 2022
    Inventors: Yutaka EBATO, Satoru TERADA
  • Patent number: 11302935
    Abstract: In a fuel cell stack, a stack body includes a plurality of power generation cells stacked in a stacking direction, and a first dummy cell is provided at one end of the stack body in the stacking direction. The first dummy cell includes a dummy assembly, a dummy resin frame member, and a dummy joint separator. The dummy resin member includes a first resin sheet and a second resin sheet. An inner exposed portion is provided in an inner periphery of the first resin sheet. The inner exposed portion extends inward beyond an inner end of the second resin sheet. A first heat welding portion is provided discontinuously in a stack part where the inner exposed portion and the first electrically conductive porous sheet of the dummy assembly are stacked together. The dummy resin frame member and the dummy assembly are joined together by the first heat welding portion.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: April 12, 2022
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yutaka Ebato, Takashi Kato
  • Patent number: 11196058
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member having a first frame shaped sheet provided on an outer peripheral portion of the membrane electrode assembly over the entire periphery. An outer peripheral portion of an electrolyte membrane is provided between a cathode and the first frame shaped sheet, stacked on an outer peripheral portion of the cathode, and joined to an inner peripheral portion of the first frame shaped sheet through an adhesive layer. The adhesive layer is filled in an area surrounded by an inner peripheral end of the first frame shaped sheet, an anode, and the electrolyte membrane.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: December 7, 2021
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yutaka Ebato, Satoru Terada, Takashi Kato, Matthew J. Beutel
  • Patent number: 11133514
    Abstract: A resin frame equipped membrane electrode assembly includes a membrane electrode assembly and a resin frame member around an outer peripheral portion of the membrane electrode assembly. An inner end of the resin frame member is joined to an electrolyte membrane. In the state before the inner end is joined to the electrolyte membrane, the inner end is narrowed inward in a manner that a surface of the inner end adjacent to the electrolyte membrane gets closer to a surface of the inner end opposite to the electrolyte membrane.
    Type: Grant
    Filed: April 28, 2020
    Date of Patent: September 28, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Suguru Ohmori, Yutaka Ebato
  • Patent number: 11121384
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member having a first frame shaped sheet provided on an outer peripheral portion of the membrane electrode assembly. An outer peripheral portion of an electrolyte membrane is provided between a cathode and the first frame shaped sheet, stacked on an outer peripheral portion of the cathode, and joined to an inner peripheral portion of the first frame shaped sheet through an adhesive layer. The elastic modulus of the first frame shaped sheet is larger than the elastic modulus of the electrolyte membrane. The elastic modulus of the adhesive layer is smaller than the elastic modulus of the first frame shaped sheet and the elastic modulus of the electrolyte membrane.
    Type: Grant
    Filed: July 30, 2019
    Date of Patent: September 14, 2021
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yutaka Ebato, Satoru Terada, Hiroyuki Tanaka, Matthew J. Beutel
  • Patent number: 11101472
    Abstract: A resin film equipped MEA of a power generation cell includes a membrane electrode assembly and a resin film. An inner peripheral end of a first frame shaped sheet of the resin film is positioned outside an outer peripheral end of a cathode, and faces the outer peripheral end of the cathode so as to be separated by a gap. An inner peripheral portion of a second frame shaped sheet is held between the anode and the cathode. A first metal separator facing the first frame shaped sheet is provided with protruding support structure configured to support an inner peripheral portion of the first frame shaped sheet and an outer peripheral portion of the cathode.
    Type: Grant
    Filed: July 17, 2019
    Date of Patent: August 24, 2021
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kenji Sasaki, Yutaka Ebato, Takaaki Shikano, Takashi Kato, Sho Nakajima
  • Patent number: 11018366
    Abstract: A frame equipped membrane electrode assembly or a frame equipped MEA of a fuel cell includes a membrane electrode assembly or an MEA and a frame member provided on an outer peripheral portion of the MEA. A method of producing the frame equipped MEA includes a first joining step of joining a first resin frame film and a second resin frame film together in a thickness direction to form a film joint body, a welding step of spot welding a first resin sheet to a portion of the first resin frame film facing a second inlet buffer when the fuel cell is formed, to form the frame member, and a second joining step of joining the frame member to the outer peripheral portion of the MEA.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: May 25, 2021
    Assignee: Honda Motor Co., Ltd.
    Inventors: Kentaro Ishida, Matthew Beutel, Yutaka Ebato, Masami Kurimoto, Kohei Yoshida
  • Publication number: 20210036339
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member having a first frame shaped sheet provided on an outer peripheral portion of the membrane electrode assembly over the entire periphery. An outer peripheral portion of an electrolyte membrane is provided between a cathode and the first frame shaped sheet, stacked on an outer peripheral portion of the cathode, and joined to an inner peripheral portion of the first frame shaped sheet through an adhesive layer. The adhesive layer is filled in an area surrounded by an inner peripheral end of the first frame shaped sheet, an anode, and the electrolyte membrane.
    Type: Application
    Filed: July 30, 2019
    Publication date: February 4, 2021
    Inventors: Yutaka EBATO, Satoru TERADA, Takashi KATO, Matthew J. BEUTEL
  • Publication number: 20210036338
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member having a first frame shaped sheet provided on an outer peripheral portion of the membrane electrode assembly. An outer peripheral portion of an electrolyte membrane is provided between a cathode and the first frame shaped sheet, stacked on an outer peripheral portion of the cathode, and joined to an inner peripheral portion of the first frame shaped sheet through an adhesive layer. The elastic modulus of the first frame shaped sheet is larger than the elastic modulus of the electrolyte membrane. The elastic modulus of the adhesive layer is smaller than the elastic modulus of the first frame shaped sheet and the elastic modulus of the electrolyte membrane.
    Type: Application
    Filed: July 30, 2019
    Publication date: February 4, 2021
    Inventors: Yutaka EBATO, Satoru TERADA, Hiroyuki TANAKA, Matthew J. BEUTEL
  • Publication number: 20200388860
    Abstract: An electrically insulating resin frame is provided on an outer peripheral side of a power generation section of a membrane electrode assembly forming a fuel cell of a fuel cell stack. A seal bead protruding toward the resin frame is formed on a metal separator. A metal sheet is provided in a portion of the resin frame overlapped with the seal bead as viewed in the stacking direction.
    Type: Application
    Filed: June 3, 2020
    Publication date: December 10, 2020
    Inventors: Satoru Terada, Takaaki Shikano, Takashi Kato, Yutaka Ebato, Takuma Yamawaki, Marina Kawano
  • Publication number: 20200259190
    Abstract: A resin frame equipped membrane electrode assembly includes a membrane electrode assembly and a resin frame member around an outer peripheral portion of the membrane electrode assembly. An inner end of the resin frame member is joined to an electrolyte membrane. In the state before the inner end is joined to the electrolyte membrane, the inner end is narrowed inward in a manner that a surface of the inner end adjacent to the electrolyte membrane gets closer to a surface of the inner end opposite to the electrolyte membrane.
    Type: Application
    Filed: April 28, 2020
    Publication date: August 13, 2020
    Inventors: Suguru Ohmori, Yutaka Ebato
  • Patent number: 10727504
    Abstract: A power generation cell includes a frame member. The frame member includes a first frame shaped sheet and a second frame shaped sheet that are joined together. The second frame shaped sheet is provided outside a cathode through a gap. A method of operating a fuel cell includes supplying a first reactant gas to a channel formed between the frame member and a first separator, a pressure of the first reactant gas being higher than a pressure of a second reactant gas, and supplying the second reactant gas to a channel formed between the frame member and a second separator.
    Type: Grant
    Filed: November 15, 2017
    Date of Patent: July 28, 2020
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Suguru Ohmori, Hiroyuki Tanaka, Kentaro Ishida, Yutaka Ebato, Satoru Terada
  • Publication number: 20200235416
    Abstract: A frame equipped membrane electrode assembly or a frame equipped MEA of a fuel cell includes a membrane electrode assembly or an MEA and a frame member provided on an outer peripheral portion of the MEA. A method of producing the frame equipped MEA includes a first joining step of joining a first resin frame film and a second resin frame film together in a thickness direction to form a film joint body, a welding step of spot welding a first resin sheet to a portion of the first resin frame film facing a second inlet buffer when the fuel cell is formed, to form the frame member, and a second joining step of joining the frame member to the outer peripheral portion of the MEA.
    Type: Application
    Filed: January 18, 2019
    Publication date: July 23, 2020
    Inventors: Kentaro ISHIDA, Matthew BEUTEL, Yutaka EBATO, Masami KURIMOTO, Kohei YOSHIDA
  • Patent number: 10637077
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member. The frame member includes a first frame shaped sheet and a second frame shaped sheet. An inner peripheral portion of the first frame shaped sheet is joined to an outer peripheral portion of the membrane electrode assembly. The inner peripheral portion of the first frame shaped sheet is positioned between an outer peripheral portion of an anode and an outer peripheral portion of a cathode. An inner end of the second frame shaped sheet is positioned outside an outer end of the anode over the entire periphery. The outer end of the cathode is positioned outside the inner end of the second frame shaped sheet over the entire periphery.
    Type: Grant
    Filed: March 2, 2018
    Date of Patent: April 28, 2020
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yutaka Ebato, Kentaro Ishida, Kenji Sasaki, Hiroyuki Tanaka, Takaaki Shikano
  • Publication number: 20200028188
    Abstract: A resin film equipped MEA of a power generation cell includes a membrane electrode assembly and a resin film. An inner peripheral end of a first frame shaped sheet of the resin film is positioned outside an outer peripheral end of a cathode, and faces the outer peripheral end of the cathode so as to be separated by a gap. An inner peripheral portion of a second frame shaped sheet is held between the anode and the cathode. A first metal separator facing the first frame shaped sheet is provided with protruding support structure configured to support an inner peripheral portion of the first frame shaped sheet and an outer peripheral portion of the cathode.
    Type: Application
    Filed: July 17, 2019
    Publication date: January 23, 2020
    Inventors: Kenji Sasaki, Yutaka Ebato, Takaaki Shikano, Takashi Kato, Sho Nakajima
  • Publication number: 20190334183
    Abstract: In a fuel cell stack, a stack body includes a plurality of power generation cells stacked in a stacking direction, and a first dummy cell is provided at one end of the stack body in the stacking direction. The first dummy cell includes a dummy assembly, a dummy resin frame member, and a dummy joint separator. The dummy resin member includes a first resin sheet and a second resin sheet. An inner exposed portion is provided in an inner periphery of the first resin sheet. The inner exposed portion extends inward beyond an inner end of the second resin sheet. A first heat welding portion is provided discontinuously in a stack part where the inner exposed portion and the first electrically conductive porous sheet of the dummy assembly are stacked together. The dummy resin frame member and the dummy assembly are joined together by the first heat welding portion.
    Type: Application
    Filed: April 23, 2019
    Publication date: October 31, 2019
    Inventors: Yutaka Ebato, Takashi Kato
  • Publication number: 20190273269
    Abstract: A frame equipped membrane electrode assembly includes a membrane electrode assembly and a frame member. The frame member includes a first frame shaped sheet and a second frame shaped sheet. An inner peripheral portion of the first frame shaped sheet is joined to an outer peripheral portion of the membrane electrode assembly. The inner peripheral portion of the first frame shaped sheet is positioned between an outer peripheral portion of an anode and an outer peripheral portion of a cathode. An inner end of the second frame shaped sheet is positioned outside an outer end of the anode over the entire periphery. The outer end of the cathode is positioned outside the inner end of the second frame shaped sheet over the entire periphery.
    Type: Application
    Filed: March 2, 2018
    Publication date: September 5, 2019
    Inventors: Yutaka EBATO, Kentaro ISHIDA, Kenji SASAKI, Hiroyuki TANAKA, Takaaki SHIKANO