Patents by Inventor Yutaka Hirasawa

Yutaka Hirasawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20020081530
    Abstract: It is an object to provide a manufacturing process for a printed wiring board in which a copper foil and resin as a substrate material of a copper clad laminate are irradiated with carbon dioxide gas laser light to drill in both of them simultaneously. In forming a through hole or a hole such as IVH, BVH or the like in the copper clad laminate using carbon dioxide gas laser light, one of a nickel layer of 0.08 to 2 &mgr;m in thickness, a cobalt layer of 0.05 to 3 &mgr;m in thickness and a zinc layer of 0.03 to 2 &mgr;m in thickness is formed as an additional metal layer on a surface of the copper foil residing in an external layer of the copper clad laminate and thereafter, by performing laser drilling, the copper foil layer and the resin layer as a substrate material of the copper clad laminate are enabled to drill simultaneously.
    Type: Application
    Filed: February 26, 2002
    Publication date: June 27, 2002
    Applicant: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Takuya Yamamoto, Takashi Kataoka, Yutaka Hirasawa, Naotomi Takahashi
  • Publication number: 20020079133
    Abstract: This invention aims at providing metal foil and an etching process which can overcome the problem exists on the conventional semi-additive process for producing printed wiring boards, the problem being such that not only the copper foil layer but also the plating copper layer formed on a metal clad laminate is etched and thereby the edge portion of the circuit is attacked during the flash etching carried out in the final step of the production process. In light of the above problem, the metal foil and the metal foil with carrier foil of this invention are characterized in that a nickel or tin layer 0.5 to 3 &mgr;m thick can be formed on the external surface of the metal clad laminate.
    Type: Application
    Filed: January 31, 2002
    Publication date: June 27, 2002
    Applicant: Mitsui Mining & Smelting Co. Ltd.
    Inventors: Takuya Yamamoto, Takashi Kataoka, Yutaka Hirasawa, Naotomi Takahashi
  • Publication number: 20020070120
    Abstract: This invention provides a composite foil comprising an organic release layer between a metal carrier layer and an ultra-thin copper foil, and a process for producing such composite foils comprising the steps of depositing the organic release layer on the metal carrier layer and then forming an ultra-thin copper foil layer on said organic release layer, preferably by electrodeposition. The organic release layer preferably is a heterocyclic compound selected from triazoles, thiazoles, imidazoles, or their derivatives, and provides a uniform bond strength which is adequate to prevent separation of the carrier and ultra-thin copper foil during handling and lamination, but which is significantly lower than the peel strength of a copper/substrate bond, so that the carrier can easily be removed after lamination of the composite foil to an insulating substrate. The invention also includes laminates made from such composite foils and printed wiring boards made from such laminates.
    Type: Application
    Filed: October 26, 2001
    Publication date: June 13, 2002
    Inventors: Takashi Kataoka, Yutaka Hirasawa, Takuya Yamamoto, Kenichiro Iwakiri
  • Publication number: 20020015833
    Abstract: A process for producing an electrodeposited copper foil, comprising the steps of: preparing an electrolyte having a copper concentration of 60 to 90 g/lit., preferably 60 to 85 g/lit., a free sulfuric acid concentration of 80 to 250 g/lit., preferably 100 to 250 g/lit., a chloride (Cl) ion concentration of 1 to 3 ppm and a gelatin additive concentration of 0.3 to 5 ppm and electrolyzing at 40 to 60° C. and at a current density of 30 to 120 A/dm2 preferably 30 to 75 A/dm2, to thereby electrodeposit a copper foil. The obtained electrodeposited copper foil is excellent in tensile strength and elongation.
    Type: Application
    Filed: August 2, 2001
    Publication date: February 7, 2002
    Inventors: Naotomi Takahashi, Yutaka Hirasawa
  • Publication number: 20020004124
    Abstract: The invention provides a printed wiring board manufacturing material and a method of manufacturing the printed wiring board, capable of greatly reducing the cost for manufacturing the printed wiring board, thereby supplying the printed wiring board at a reduced cost. In order to achieve the above object, there is provided a printed wiring board manufacturing method which is characterized by the steps of: using copper foil circuit with a carriers each having an organic release layer interposed between a carrier and a copper foil circuit layer; using the copper foil circuit with a carrier and at least one prepreg each forming a resin base material, carrying out a hot pressing under a condition in which each surface with a copper foil circuit formed thereon has been brought into contact with the at least one prepreg, thereby producing a copper clad laminate; and peeling off and thus removing the carrier from the outer surface of the outer layer of the copper clad laminate.
    Type: Application
    Filed: July 2, 2001
    Publication date: January 10, 2002
    Inventors: Yutaka Hirasawa, Takuya Yamamoto, Naotomi Takahashi
  • Publication number: 20010042688
    Abstract: The present invention provides a filtration method of copper electrolyte that can remove minute electrolytic by-products and dirt and may improve filtration efficiency by improving a conventional filtration method, the so-called precoating method. In a filtration method of copper electrolyte for removing electrolytic by-products and dirt which affect copper electrolysis, by passing copper electrolyte through a filter element precoated with a filtering aid, in the present invention, a precoated layer of a filtering aid is formed on a filter element in advance. Activated carbon preliminary treatment solution containing powdery activated carbon is passed through the filter element formed with the precoated layer, and is also circulated until no powdery activated carbon leaks from an outlet of the filter element, thus forming a powdery activated carbon layer on the precoated layer. Subsequently, the copper electrolyte is passed through for filtration.
    Type: Application
    Filed: April 20, 2001
    Publication date: November 22, 2001
    Applicant: MITSUI MINING & SMELTING CO., LTD.
    Inventors: Kazuyoshi Nabekura, Yutaka Hirasawa, Naotomi Takahashi
  • Publication number: 20010042732
    Abstract: A printed wiring board manufacturing method is provided which is so consitituted that when a carbon dioxide leaser is used to form holes such as via holes in a copper clad laminate, copper foils and resin layers may be processed at the same time, without having to perform an etching treatment on the cooper foil. Namely, a carbon dioxide laser is used to form recess portions such as via holes in a copper clad laminate, followed by plating to form interlayer electrical connections, forming etching resist layers, and exposing and developing the etching resist layers, thereby effecting a circuit etching treatment. In particular, the copper clad laminate is a laminate formed by using waved copper foils to form external copper foils.
    Type: Application
    Filed: May 15, 2001
    Publication date: November 22, 2001
    Inventors: Takuya Yamamoto, Takashi Kataoka, Yutaka Hirasawa
  • Patent number: 6319620
    Abstract: This invention provides a composite foil comprising an organic release layer between a metal carrier layer and an ultra-thin copper foil, and a process for producing such composite foils comprising the steps of depositing the organic release layer on the metal carrier layer and then forming an ultra-thin copper foil layer on said organic release layer, preferably by electrodeposition. The organic release layer preferably is a heterocyclic compound selected from triazoles, thiazoles, imidazoles, or their derivatives, and provides a uniform bond strength which is adequate to prevent separation of the carrier and ultra-thin copper foil during handling and lamination, but which is significantly lower than the peel strength of a copper/substrate bond, so that the carrier can easily be removed after lamination of the composite foil to an insulating substrate. The invention also includes laminates made from such composite foils and printed wiring boards made from such laminates.
    Type: Grant
    Filed: March 16, 1998
    Date of Patent: November 20, 2001
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Takashi Kataoka, Yutaka Hirasawa, Takuya Yamamoto, Kenichiro Iwakiri
  • Patent number: 6270889
    Abstract: This invention provides a composite foil comprising an organic release layer between a metal carrier layer and an ultra-thin copper foil, and a process for producing such composite foils comprising the steps of depositing the organic release layer on the metal carrier layer and then forming an ultra-thin copper foil layer on said organic release layer by electrodeposition. The organic release layer preferably is a nitrogen-containing compound, a sulfur-containing compound, or a carboxylic acid, which provides a uniform bond strength which is adequate to prevent separation of the carrier and ultra-thin copper foil during handling and lamination, but which is significantly lower than the peel strength of a copper/substrate bond, so that the carrier can easily be removed after lamination of the composite foil to an insulating substrate. The invention also includes laminates made from such composite foils and printed wiring boards made from such laminates.
    Type: Grant
    Filed: December 23, 1998
    Date of Patent: August 7, 2001
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Takashi Kataoka, Yutaka Hirasawa, Takuya Yamamoto, Kenichiro Iwakiri, Akiko Sugioka, Junshi Yoshioka
  • Publication number: 20010008091
    Abstract: The present invention provides an electrodeposited copper foil which solves problems of electrodeposited-copper-clad laminates to which the foil has been incorporated, such as bow, twist, and poor dimensional stability, and a method of inspecting an electrodeposited copper foil so as to assure the quality of the foil. In the invention, there is employed an electrodeposited copper foil which recrystallizes by heating at low temperature during production of a copper-clad laminate employing an electrodeposited copper foil and which exhibits an elongation as high as 18% or more in an atmosphere of 180° C., wherein the maximum rate of decrease in maximum tensile strength falls within the aging time ranging from 5 to 10 minutes in a process in which tensile strength decreases as time elapses during aging in an atmosphere at 170° C., and the change in tensile strength in a knick portion shown in a {tensile strength} vs.
    Type: Application
    Filed: January 5, 2001
    Publication date: July 19, 2001
    Inventors: Naotomi Takahashi, Yutaka Hirasawa
  • Patent number: 6223667
    Abstract: A belt-loop sewing machine which is capable of efficiently supplying belt loops, includes a bending-shaft-movement-locus control means which controls such that a forward movement locus GML, through which paired bending shafts of a loop supply means are moved toward a sewing position, and a backward movement locus BML, through which the paired bending shafts are moved apart from the sewing position, are made to be different from each other.
    Type: Grant
    Filed: August 3, 1999
    Date of Patent: May 1, 2001
    Assignee: Juki Corporation
    Inventors: Yasushi Ono, Yutaka Hirasawa, Tomio Nii
  • Patent number: 5997710
    Abstract: This invention provides a process for producing an electrolytic copper foil for a printed wiring board by supplying current between a rotary cathode and an electrolytic anode in a copper electrolyte so as to electrodeposit copper on the surface of the rotary cathode, wherein an anode for high electric current is placed opposite to the electrodeposition starting surface of the rotary cathode in such a manner that a part of the anode is projected above a liquid level of the copper electrolyte, and the copper electrolyte existing between the anode for high electric current and the opposed rotary cathode surface is electrolyzed by providing a high electric current with a current density higher than that of the electrolytic anode, and an apparatus for producing an electrolytic copper foil for a printed wiring board having excellent properties.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: December 7, 1999
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Muneharu Ohara, Yutaka Hirasawa, Tomohiro Miyazaki
  • Patent number: 5897761
    Abstract: An electrodeposited copper foil for use in the manufacture of a printed wiring board in which the original profile of the matte surface has been completely removed, preferably by buffing, leaving a surface having linear streaks and a roughness 1.5 .mu.m or less. The new surface is then given a nodule forming treatment which produces a surface roughness of 1.5 to 2.0 .mu.m, which may be followed by a corrosion resisting treatment. This invention further provides a method of manufacturing such an electrodeposited copper foil. Such copper foils are especially useful in making fine circuit patterns.
    Type: Grant
    Filed: July 24, 1998
    Date of Patent: April 27, 1999
    Assignee: Mitsui Mining & Smleting Co., Ltd.
    Inventors: Hideyasu Tagusari, Yutaka Hirasawa, Kazuhide Oshima
  • Patent number: 5858517
    Abstract: An electrodeposited copper foil for use in the manufacture of a printed wiring board in which the original profile of the matte surface has been completely removed, preferably by buffing, leaving a surface having linear streaks and a roughness 1.5 .mu.m or less. The new surface is then given a nodule forming treatment which produces a surface roughness of 1.5 to 2.0 .mu.m, which may be followed by a corrosion resisting treatment. This invention further provides a method of manufacturing such an electrodeposited copper foil. Such copper foils are especially useful in making fine circuit patterns.
    Type: Grant
    Filed: January 15, 1997
    Date of Patent: January 12, 1999
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Hideyasu Tagusari, Yutaka Hirasawa, Kazuhide Oshima
  • Patent number: 5833819
    Abstract: This invention provides a process for producing an electrolytic copper foil for a printed wiring board by supplying current between a rotary cathode and an electrolytic anode in a copper electrolyte so as to electrodeposit copper on the surface of the rotary cathode, wherein an anode for high electric current is placed opposite to the electrodeposition starting surface of the rotary cathode in such a manner that a part of the anode is projected above a liquid level of the copper electrolyte, and the copper electrolyte existing between the anode for high electric current and the opposed rotary cathode surface is electrolyzed by providing a high electric current with a current density higher than that of the electrolytic anode, and an apparatus for producing an electrolytic copper foil for a printed wiring board having excellent properties.
    Type: Grant
    Filed: October 31, 1996
    Date of Patent: November 10, 1998
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Muneharu Ohara, Yutaka Hirasawa, Tomohiro Miyazaki
  • Patent number: 5640917
    Abstract: A welt forming device comprises: base fabric holding means which is able to hold a base fabric flat at all times; and welt fabric holding means for fixedly holding a welt fabric on the base fabric. Those means are moved in a sewing direction in synchronization with the vertical movement of the sewing needle of seam forming means, to form a first seam to sew the welt fabric to the base fabric. The device further comprises: first welt fabric folding means for folding one side portion of the welt fabric along the first seam over the other side portion; second welt fabric holding means for folding the other side portion of the welt fabric over the one side portion which has been folded by the first welt fabric holding means; and auxiliary moving means for moving the relative position of the base fabric holding means and the sewing needle in a direction which is across the sewing direction.
    Type: Grant
    Filed: March 29, 1995
    Date of Patent: June 24, 1997
    Assignee: Juki Corporation
    Inventors: Tomio Nii, Yutaka Hirasawa
  • Patent number: 5545466
    Abstract: The present invention provides a copper-clad laminate characterized in that an electrolytic copper foil on the glossy (shiny) surface side of which a copper electrodeposit is formed, is bonded at its glossy surface side to one side or each of both sides of a substrate, which has a fine-pitch wiring (circuit) pattern and exhibits a high etching factor. The present invention further provides a copper-clad laminate which can be suitably employed in the production of such a printed wiring board.
    Type: Grant
    Filed: July 11, 1995
    Date of Patent: August 13, 1996
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Muneo Saida, Yutaka Hirasawa, Katsuhiro Yoshimura
  • Patent number: 5504866
    Abstract: A LAN control system including an information processing device and a plurality of LAN control sections. Each of the control sections stores a self-address, an other party address, and an other party address mask value. The source address in a received data frame is masked with the other party address mask value for comparison. This allows the control section corresponding to the source address to perform the processing of the received data frame.
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: April 2, 1996
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Yutaka Hirasawa
  • Patent number: 5437914
    Abstract: The present invention provides a copper-clad laminate characterized in that an electrolytic copper foil on the glossy surface side of which a copper electrodeposit is formed, is bonded at its glossy surface side to one side or each of both sides of a substrate, which has a fine-pitch wiring (circuit) pattern and exhibits a high etching factor. The present invention further provides a copper-clad laminate which can be suitably employed in the production of such a printed wiring board.
    Type: Grant
    Filed: October 26, 1993
    Date of Patent: August 1, 1995
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Muneo Saida, Yutaka Hirasawa, Katsuhiro Yoshimura
  • Patent number: 5341363
    Abstract: A computer system connected to a LAN is provided with a failure detecting section that detects a network failure by checking received packets from the LAN for a particular packet that may cause or is causing a network failure, a logical connecting/disconnecting section for logically disconnecting the computer system from the LAN, in response to the detection of the failure at the failure detecting section, and an informing section for displaying a failure occurrence message on an input/output section. Also provided is a connection instructing section that issues a connection instruction to the logical connecting/disconnecting section according to the request input at the input/output section.
    Type: Grant
    Filed: May 8, 1992
    Date of Patent: August 23, 1994
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Yutaka Hirasawa