Patents by Inventor Zachary B. Suttin

Zachary B. Suttin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150302170
    Abstract: A method of creating a 3-D anatomic digital model for determining a desired location for placing at least one dental implant in a patient's mouth. The method comprises the act of obtaining a first dataset associated with hard tissue of the patient's mouth. The method further comprises the act of obtaining a second dataset associated with soft tissue of the patient's mouth. The method further comprises the act of combining the first dataset and the second dataset to create a detailed structure of hard tissue and soft tissue having variable dimensions over the hard tissue.
    Type: Application
    Filed: June 18, 2015
    Publication date: October 22, 2015
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20150289951
    Abstract: An implant for implantation into bone tissue includes an elongated body having an outer surface. The outer surface has at least one thread. The thread makes a number of turns around the body of the implant and includes a root, a flank and a crest. The root and a segment of the flank have a roughened portion compared to the crest. A method of forming an implant having a threaded outer surface including a root, a flank, and a crest includes treating the threaded outer surface at only the root and a portion of the flank while the crest remains untreated.
    Type: Application
    Filed: April 9, 2015
    Publication date: October 15, 2015
    Inventors: Robert L. Mayfield, Michael D. Scalise, Zachary B. Suttin
  • Publication number: 20150251359
    Abstract: A method for making a rapid prototype of a patient's mouth to be used in the design and fabrication of a dental prosthesis. The method takes an impression of a mouth including a first installation site having a dental implant installed in the first installation site and a gingival healing abutment having at least one informational marker attached to the dental implant. A stone model is prepared based on the impression, including teeth models and model markers indicative of the at least one informational marker. The model is scanned. Scan data is generated from the scanning. The scan data is transferred to a CAD program. A three-dimensional model of the installation site is created in the CAD program. The at least one informational marker is determined to gather information for manufacturing the rapid prototype. Rapid prototype dimensional information is developed.
    Type: Application
    Filed: May 19, 2015
    Publication date: September 10, 2015
    Inventors: Theodore M. Powell, John T. Amber, Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 9108361
    Abstract: A method for making a rapid prototype of a patient's mouth to be used in the design and fabrication of a dental prosthesis. An intra-oral scan is made of the patient's mouth having an installation site with a dental implant installed and a healing abutment attached to the dental implant. The healing abutment has at least one informational marker. Scan data is generated from the scanning. The scan data is transferred to a CAD program. A three-dimensional model of the installation site is created in the CAD program. The at least one informational marker and the three-dimensional model are used to manufacture a rapid prototype model of the patient's mouth, which includes a dental implant analog.
    Type: Grant
    Filed: September 19, 2014
    Date of Patent: August 18, 2015
    Assignee: Biomet 3i, LLC
    Inventors: Theodore M. Powell, John T. Amber, Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 9089380
    Abstract: Methods of selecting or designing an implant to be used in a patient are provided. A CT scan of a patient's mouth is performed. A 3D CAD model of the patient's mouth is created utilizing data generated by the CT scan. Properties of the patient's mouth are determined based upon CT scan data and assigned to the 3D CAD model. A desired location for an implant is selected. A FEA simulation is performed on the 3D CAD model to choose an implant or to design an implant that optimizes a selected variable.
    Type: Grant
    Filed: June 22, 2012
    Date of Patent: July 28, 2015
    Assignee: Biomet 3i, LLC
    Inventors: Zachary B Suttin, Bruce Berckmans, T. Tait Robb
  • Publication number: 20150190209
    Abstract: The present invention is a surgical guide for guiding the insertion of a dental implant into a desired location in a patient's mouth. The implant includes a non-rotational structure. The surgical guide includes a structure and a master tube. The structure has a negative impression surface to be fitted on and placed over gingival tissue, bone, and/or teeth in the patient's mouth. The structure includes an opening through which the dental implant is placed. The master tube is located at the opening. The master tube includes indicia for alignment with the non-rotational structure on the implant such that the non-rotational structure of the implant is at a known angular orientation with respect to the master tube. The present invention includes kits of various components used with the surgical guide and with the dental surgery using the surgical guide.
    Type: Application
    Filed: March 20, 2015
    Publication date: July 9, 2015
    Inventors: Zachary B. Suttin, T. Tait Robb, Bruce Berckmans, III, Ralph E. Goodman, Theodore M. Powell
  • Publication number: 20150173866
    Abstract: A method of placing a dental implant analog in a physical model for use in creating a dental prosthesis is provided. The physical model, which is usually based on an impression of the patient's mouth or a scan of the patient's mouth, is prepared. The model is scanned. A three-dimensional computer model of the physical model is created and is used to develop the location of the dental implant. A robot then modifies the physical model to create an opening for the implant analog. The robot then places the implant analog within the opening at the location dictated by the three-dimensional computer model.
    Type: Application
    Filed: March 6, 2015
    Publication date: June 25, 2015
    Inventors: Bruce Berckmans, III, Zachary B. Suttin, Dan P. Rogers, T. Tait Robb, Alexis C. Goolik
  • Publication number: 20150173870
    Abstract: A virtual three-dimensional model for use in developing a patient-specific prosthesis to be coupled to an implant installed in a mouth of a patient includes one or more virtual teeth, virtual gingival tissue, and a floating virtual proxy abutment. The virtual gingival tissue includes a virtual gingival aperture leading to a location for a virtual implant. The floating virtual proxy abutment is positioned relative to the virtual gingival aperture and is virtually detached from the rest of the virtual three-dimensional model. The floating virtual proxy abutment has known characteristics for determining a location and an orientation for the patient-specific prosthesis to be attached to the implant.
    Type: Application
    Filed: December 4, 2014
    Publication date: June 25, 2015
    Inventors: Zachary B. Suttin, Ross W. Towse, Gretchen B. Wilson, Miguel G. Montero
  • Publication number: 20150173862
    Abstract: A set of healing abutments includes a first healing abutment and a second healing abutment. The first healing abutment has an upper surface with a first code thereon. The first code is associated with a size of the first healing abutment. The second healing abutment has an upper surface with a second code thereon. The second code is associated with a size of the second healing abutment. The first healing abutment and the second healing abutment have the same size. The first code is different from the second code.
    Type: Application
    Filed: December 4, 2014
    Publication date: June 25, 2015
    Inventors: Zachary B. Suttin, Ross W. Towse, Gretchen B. Wilson, Miguel G. Montero
  • Publication number: 20150111179
    Abstract: A placement jig for locating a dental implant analog in a physical model of a patient's mouth includes a base, a guide-strut receiving feature, a throughbore, and an angled receiving feature. The guide-strut receiving feature is positioned within the base and is configured to receive a guide-strut of the physical model thereby positioning a lower surface of the placement jig at a desired distance from an opening of a bore in the physical model. The throughbore receives a screw therethrough that engages the dental implant analog such that the dental implant analog, is removably coupled to the base. The angled receiving, feature is positioned about the throughbore on the lower surface of the base. The angled receiving feature includes a mating surface that is configured to abut a custom abutment positioned between the mating surface and the dental implant analog.
    Type: Application
    Filed: December 4, 2014
    Publication date: April 23, 2015
    Inventor: Zachary B. Suttin
  • Patent number: 9011146
    Abstract: The present invention is a surgical guide for guiding the insertion of a dental implant into a desired location in a patient's mouth. The implant includes a non-rotational structure. The surgical guide includes a structure and a master tube. The structure has a negative impression surface to be fitted on and placed over gingival tissue, bone, and/or teeth in the patient's mouth. The structure includes an opening through which the dental implant is placed. The master tube is located at the opening. The master tube includes indicia for alignment with the non-rotational structure on the implant such that the non-rotational structure of the implant is at a known angular orientation with respect to the master tube. The present invention includes kits of various components used with the surgical guide and with the dental surgery using the surgical guide.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: April 21, 2015
    Assignee: Biomet 3i, LLC
    Inventors: Zachary B. Suttin, T. Tait Robb, Bruce Berckmans, III, Ralph E. Goodman, Theodore M. Powell
  • Publication number: 20150104756
    Abstract: A lower region of a temporary abutment includes an anti-rotational feature for non-rotationally mating with a dental implant. An upper region of the temporary abutment includes a first anti-rotational structure and at least one retention groove. A top surface of the temporary abutment includes one or more informational markers that provide information concerning the dental implant. A temporary abutment cap is configured to be coupled to the upper region of the temporary abutment. The temporary abutment cap has at least one projection configured to mate with the at least one retention groove of the temporary abutment. The temporary abutment cap has a second anti-rotational structure that is configured to slidably engage the first anti-rotational structure of the temporary abutment. The temporary abutment cap is configured to be coupled with a temporary prosthesis such that the temporary prosthesis and the temporary abutment cap are removable from the temporary abutment.
    Type: Application
    Filed: December 18, 2014
    Publication date: April 16, 2015
    Inventors: T. Tait Robb, Stephen M. Herrington, Miguel G. Montero, Ralph E. Goodman, Dan P. Rogers, John J. Bellanca, Zachary B. Suttin
  • Patent number: 8998614
    Abstract: A method of placing a dental implant analog in a physical model for use in creating a dental prosthesis is provided. The physical model, which is usually based on an impression of the patient's mouth or a scan of the patient's mouth, is prepared. The model is scanned. A three-dimensional computer model of the physical model is created and is used to develop the location of the dental implant. A robot then modifies the physical model to create an opening for the implant analog. The robot then places the implant analog within the opening at the location dictated by the three-dimensional computer model.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: April 7, 2015
    Assignee: Biomet 3i, LLC
    Inventors: Bruce Berckman, III, Zachary B. Suttin, Dan P. Rogers, T. Tait Robb, Alexis C. Goolik
  • Patent number: 8967999
    Abstract: The present invention is a surgical guide for guiding the insertion of a dental implant into a desired location in a patient's mouth. The implant includes a non-rotational structure. The surgical guide includes a structure and a master tube. The structure has a negative impression surface to be fitted on and placed over gingival tissue, bone, and/or teeth in the patient's mouth. The structure includes an opening through which the dental implant is placed. The master tube is located at the opening. The master tube includes indicia for alignment with the non-rotational structure on the implant such that the non-rotational structure of the implant is at a known angular orientation with respect to the master tube. The present invention includes kits of various components used with the surgical guide and with the dental surgery using the surgical guide.
    Type: Grant
    Filed: June 15, 2011
    Date of Patent: March 3, 2015
    Assignee: Biomet 3i, LLC
    Inventors: Zachary B. Suttin, T. Tait Robb, Bruce Berckmans, III, Ralph E. Goodman, Theodore M. Powell
  • Publication number: 20150044637
    Abstract: A dental implant screw for holding an abutment on a dental implant includes a head and a shaft. A proximal end of the shaft is coupled to the head. The shaft includes a threaded section, an outwardly tapered section leading into a recessed section, and a stop section directly between the outwardly tapered section and the recessed section. The recessed section is directly between the head and the stop section. The threaded section is directly adjacent a distal end of the shaft and is configured to engage threads of an internally threaded bore in the dental implant to hold the abutment on the dental implant.
    Type: Application
    Filed: October 16, 2014
    Publication date: February 12, 2015
    Inventors: Ralph E. Goodman, John J. Bellanca, Zachary B. Suttin, Ross W. Towse
  • Publication number: 20150045925
    Abstract: A method for making a rapid prototype of a patient's mouth to be used in the design and fabrication of a dental prosthesis. The method takes an impression of a mouth including a first installation site having a dental implant installed in the first installation site and a gingival healing abutment having at least one informational marker attached to the dental implant. A stone model is prepared based on the impression, including teeth models and model markers indicative of the at least one informational marker. The model is scanned. Scan data is generated from the scanning. The scan data is transferred to a CAD program. A three-dimensional model of the installation site is created in the CAD program. The at least one informational marker is determined to gather information for manufacturing the rapid prototype. Rapid prototype dimensional information is developed.
    Type: Application
    Filed: September 19, 2014
    Publication date: February 12, 2015
    Inventors: Theodore M. Powell, John T. Amber, Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20150037756
    Abstract: The invention relates to manufacturing a surgical guide to be placed in a patient's mouth. The patient's mouth is scanned to obtain surgical-region scan data at a region where an implant is to be located. The patient's mouth is also scanned in the opened position to acquire dental conditions opposite from the surgical region so as to obtain opposing-condition scan data. A virtual model is developed using the surgical-region scan data and the opposing-condition scan data. Using the virtual model, a surgical plan is developed that includes the location of the implant to be installed in the patient. A virtual surgical guide is also developed based on the surgical plan. The dimensions of instrumentation to be used with the surgical guide are checked to ensure they will fit within the mouth by use of the opposing-condition scan data. After checking, final surgical-guide manufacturing information is obtained for manufacturing the surgical guide.
    Type: Application
    Filed: October 16, 2014
    Publication date: February 5, 2015
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 8944816
    Abstract: A lower region of a temporary abutment includes an anti-rotational feature for non-rotationally mating with a dental implant. An upper region of the temporary abutment includes a first anti-rotational structure and at least one retention groove. A top surface of the temporary abutment includes one or more informational markers that provide information concerning the dental implant. A temporary abutment cap is configured to be coupled to the upper region of the temporary abutment. The temporary abutment cap has at least one projection configured to mate with the at least one retention groove of the temporary abutment. The temporary abutment cap has a second anti-rotational structure that is configured to slidably engage the first anti-rotational structure of the temporary abutment. The temporary abutment cap is configured to be coupled with a temporary prosthesis such that the temporary prosthesis and the temporary abutment cap are removable from the temporary abutment.
    Type: Grant
    Filed: May 16, 2012
    Date of Patent: February 3, 2015
    Assignee: Biomet 3i, LLC
    Inventors: T. Tait Robb, Stephen M. Herrington, Miguel Montero, Ralph E. Goodman, Dan P. Rogers, John J. Bellanca, Zachary B. Suttin
  • Patent number: 8944818
    Abstract: A lower region of a temporary abutment includes an anti-rotational feature for non-rotationally mating with a dental implant. An upper region of the temporary abutment includes a first anti-rotational structure and at least one retention groove. A top surface of the temporary abutment includes one or more informational markers that provide information concerning the dental implant. A temporary abutment cap is configured to be coupled to the upper region of the temporary abutment. The temporary abutment cap has at least one projection configured to mate with the at least one retention groove of the temporary abutment. The temporary abutment cap has a second anti-rotational structure that is configured to slideably engage the first anti-rotational structure of the temporary abutment. The temporary abutment cap is configured to be coupled with a temporary prosthesis such that the temporary prosthesis and the temporary abutment cap are removable from the temporary abutment.
    Type: Grant
    Filed: May 16, 2012
    Date of Patent: February 3, 2015
    Assignee: Biomet 3i, LLC
    Inventors: T. Tait Robb, Stephen M. Herrington, Miguel Montero, Ralph E. Goodman, Dan P. Rogers, John J. Bellanca, Zachary B. Suttin
  • Patent number: 8926328
    Abstract: A placement jig for locating a dental implant analog in a physical model of a patient's mouth includes a base, a guide-strut receiving feature, a throughbore, and an angled receiving feature. The guide-strut receiving feature is positioned within the base and is configured to receive a guide-strut of the physical model thereby positioning a lower surface of the placement jig at a desired distance from an opening of a bore in the physical model. The throughbore receives a screw therethrough that engages the dental implant analog such that the dental implant analog, is removably coupled to the base. The angled receiving, feature is positioned about the throughbore on the lower surface of the base. The angled receiving feature includes a mating surface that is configured to abut a custom abutment positioned between the mating surface and the dental implant analog.
    Type: Grant
    Filed: December 27, 2012
    Date of Patent: January 6, 2015
    Assignee: Biomet 3i, LLC
    Inventor: Zachary B. Suttin