Patents by Inventor Zachary B. Suttin

Zachary B. Suttin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8888486
    Abstract: A dental implant screw for holding an abutment on a dental implant includes a head and a shaft. A proximal end of the shaft is coupled to the head. The shaft includes a threaded section, an outwardly tapered section leading into a recessed section, and a stop section directly between the outwardly tapered section and the recessed section. The recessed section is directly between the head and the stop section. The threaded section is directly adjacent a distal end of the shaft and is configured to engage threads of an internally threaded bore in the dental implant to hold the abutment on the dental implant.
    Type: Grant
    Filed: September 21, 2011
    Date of Patent: November 18, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Ralph E. Goodman, John J. Bellanca, III, Zachary B. Suttin, Ross W. Towse
  • Patent number: 8888488
    Abstract: The invention relates to manufacturing a surgical guide to be placed in a patient's mouth. The patient's mouth is scanned to obtain surgical-region scan data at a region where an implant is to be located. The patient's mouth is also scanned in the opened position to acquire dental conditions opposite from the surgical region so as to obtain opposing-condition scan data. A virtual model is developed using the surgical-region scan data and the opposing-condition scan data. Using the virtual model, a surgical plan is developed that includes the location of the implant to be installed in the patient. A virtual surgical guide is also developed based on the surgical plan. The dimensions of instrumentation to be used with the surgical guide are checked to ensure they will fit within the mouth by use of the opposing-condition scan data. After checking, final surgical-guide manufacturing information is obtained for manufacturing the surgical guide.
    Type: Grant
    Filed: March 6, 2013
    Date of Patent: November 18, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 8870574
    Abstract: A method of creating a 3-D anatomic digital model for determining a desired location for placing at least one dental implant in a patient's mouth. The method comprises the act of obtaining a first dataset associated with hard tissue of the patient's mouth. The method further comprises the act of obtaining a second dataset associated with soft tissue of the patient's mouth. The method further comprises the act of combining the first dataset and the second dataset to create a detailed structure of hard tissue and soft tissue having variable dimensions over the hard tissue.
    Type: Grant
    Filed: October 17, 2013
    Date of Patent: October 28, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20140302458
    Abstract: A dental implant for insertion into bone within a patient's mouth comprises a body and a scannable code. The body includes a bone-engaging exterior surface, an anti-rotational feature for non-rotationally mating with an abutment, and an upper region. The upper region includes an upper surface for engaging the abutment. The scannable code on the upper surface provides information concerning the dental implant. The information includes at least two features of the dental implant.
    Type: Application
    Filed: April 9, 2014
    Publication date: October 9, 2014
    Applicant: Biomet 3i, LLC
    Inventors: Ross W. Towse, Zachary B. Suttin
  • Patent number: 8855800
    Abstract: A method for making a rapid prototype of a patient's mouth to be used in the design and fabrication of a dental prosthesis. The method takes an impression of a mouth including a first installation site having a dental implant installed in the first installation site and a gingival healing abutment having at least one informational marker attached to the dental implant. A stone model is prepared based on the impression. The model is scanned. The scan data is transferred to a CAD program. A three-dimensional model of the installation site is created in the CAD program. The at least one informational marker is determined to gather information for manufacturing the rapid prototype. Rapid prototype dimensional information is developed. The rapid prototype dimensional information is transferred to a rapid prototyping machine which fabricate a rapid prototype of the patient's dentition as well as a dental implant analog position.
    Type: Grant
    Filed: April 4, 2012
    Date of Patent: October 7, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Theodore M. Powell, John T. Amber, Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20140234801
    Abstract: A method of designing a patient-specific prosthesis for a current patient includes receiving scan data of a mouth of the current patient to identify conditions at a location at which the patient-specific prosthesis is to be placed on a dental implant, and determining at least two clinical factors for the current patient. The method further includes identifying a desired outcome for soft tissue for the current patient at the location, and accessing a database having soft-tissue-outcome information for each of a plurality of previous patients. The database further includes clinical-factor information for each of the plurality of previous patients. Based on the soft-tissue-outcome information and the clinical-factor information for at least one of the plurality of previous patients being related to the current patient's desired outcome and the current patient's at least two clinical factors, the method includes developing a design for the patient-specific prosthesis for the current patient.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 21, 2014
    Applicant: BIOMET 3I, LLC
    Inventors: Stephen M. Herrington, Zachary B. Suttin
  • Patent number: 8777612
    Abstract: The present invention is a surgical guide for guiding the insertion of a dental implant into a desired location in a patient's mouth. The implant includes a non-rotational structure. The surgical guide includes a structure and a master tube. The structure has a negative impression surface to be fitted on and placed over gingival tissue, bone, and/or teeth in the patient's mouth. The structure includes an opening through which the dental implant is placed. The master tube is located at the opening. The master tube includes indicia for alignment with the non-rotational structure on the implant such that the non-rotational structure of the implant is at a known angular orientation with respect to the master tube. The present invention includes kits of various components used with the surgical guide and with the dental surgery using the surgical guide.
    Type: Grant
    Filed: November 14, 2008
    Date of Patent: July 15, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Zachary B. Suttin, T. Tait Robb, Bruce Berckmans, III, Ralph E. Goodman, Theodore M. Powell
  • Publication number: 20140186796
    Abstract: A placement jig for locating a dental implant analog in a physical model of a patient's mouth includes a base, a guide-strut receiving feature, a throughbore, and an angled receiving feature. The guide-strut receiving feature is positioned within the base and is configured to receive a guide-strut of the physical model thereby positioning a lower surface of the placement jig at a desired distance from an opening of a bore in the physical model. The throughbore receives a screw therethrough that engages the dental implant analog such that the dental implant analog, is removably coupled to the base. The angled receiving, feature is positioned about the throughbore on the lower surface of the base. The angled receiving feature includes a mating surface that is configured to abut a custom abutment positioned between the mating surface and the dental implant analog.
    Type: Application
    Filed: December 27, 2012
    Publication date: July 3, 2014
    Applicant: BIOMET 3I, LLC
    Inventor: Zachary B. Suttin
  • Patent number: 8690574
    Abstract: A method of placing a dental implant analog in a physical model for use in creating a dental prosthesis is provided. The physical model, which is usually based on an impression of the patient's mouth or a scan of the patient's mouth, is prepared. The model is scanned. A three-dimensional computer model of the physical model is created and is used to develop the location of the dental implant. A robot then modifies the physical model to create an opening for the implant analog. The robot then places the implant analog within the opening at the location dictated by the three-dimensional computer model.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: April 8, 2014
    Assignee: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin, Dan P. Rogers, T. Tait Robb, Alexis C. Goolik
  • Publication number: 20140088929
    Abstract: A method and system of selecting a surface finish for a computer designed component associated with an anatomical area of a specific patient. A computer designed component is created. The component includes at least one surface. An interface of finishing software displays an image of the component and the at least one surface. A plurality of finishes available for the at least one surface is displayed. A selection of one of the plurality of finishes for the at least one surface is input by a user. The component data and finishing data may then be sent to a computer aided manufacturing system to manufacture the computer designed component.
    Type: Application
    Filed: January 16, 2013
    Publication date: March 27, 2014
    Applicant: BIOMET 3I, LLC
    Inventors: Zachary B. Suttin, Sr., Ross W. Towse
  • Publication number: 20140080095
    Abstract: A method of manufacturing a permanent prosthesis for attachment to a dental implant installed in a mouth of a patient includes scanning a patient specific temporary prosthesis (PSTP) to obtain scan data. The PSTP is attached to the dental implant in the mouth of the patient. Gingival tissue surrounding the PSTP is permitted to heal in the mouth of the patient. In response to aesthetics of the healed gingival tissue surrounding the PSTP in the mouth of the patient not being acceptable, the PSTP is physically modified by (i) removing material from the PSTP, (ii) adding material to the PSTP, or (iii) both. The modified PSTP is scanned and a permanent prosthesis is fabricated as a replica of the modified PSTP using scan data generated from the scan of the modified PSTP.
    Type: Application
    Filed: March 12, 2013
    Publication date: March 20, 2014
    Applicant: BIOMET 3I, LLC
    Inventors: Zachary B. Suttin, Stephen M. Herrington, Ross W. Towse
  • Publication number: 20140080092
    Abstract: A method of manufacturing a permanent prosthesis for attachment to a dental implant installed in a mouth of a patient includes scanning a patient specific temporary prosthesis (PSTP) to obtain scan data. The PSTP is attached to the dental implant in the mouth of the patient. Gingival tissue surrounding the PSTP is permitted to heal in the mouth of the patient. In response to aesthetics of the healed gingival tissue surrounding the PSTP in the mouth of the patient not being acceptable, the PSTP is physically modified by (i) removing material from the PSTP, (ii) adding material to the PSTP, or (iii) both. The modified PSTP is scanned and a permanent prosthesis is fabricated as a replica of the modified PSTP using scan data generated from the scan of the modified PSTP.
    Type: Application
    Filed: March 12, 2013
    Publication date: March 20, 2014
    Applicant: Biomet 3i, LLC
    Inventors: Zachary B. Suttin, Stephen M. Herrington, Ross W. Towse
  • Publication number: 20140051038
    Abstract: A method of creating a 3-D anatomic digital model for determining a desired location for placing at least one dental implant in a patient's mouth. The method comprises the act of obtaining a first dataset associated with hard tissue of the patient's mouth. The method further comprises the act of obtaining a second dataset associated with soft tissue of the patient's mouth. The method further comprises the act of combining the first dataset and the second dataset to create a detailed structure of hard tissue and soft tissue having variable dimensions over the hard tissue.
    Type: Application
    Filed: October 17, 2013
    Publication date: February 20, 2014
    Applicant: BIOMET 3I, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 8651858
    Abstract: A method of creating a 3-D anatomic digital model for determining a desired location for placing at least one dental implant in a patient's mouth. The method comprises the act of obtaining a first dataset associated with hard tissue of the patient's mouth. The method further comprises the act of obtaining a second dataset associated with soft tissue of the patient's mouth. The method further comprises the act of combining the first dataset and the second dataset to create a detailed structure of hard tissue and soft tissue having variable dimensions over the hard tissue.
    Type: Grant
    Filed: April 13, 2009
    Date of Patent: February 18, 2014
    Assignee: Biomet 3I, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20140045143
    Abstract: A method of creating a 3-D anatomic digital model for determining a desired location for placing at least one dental implant in a patient's mouth. The method comprises the act of obtaining a first dataset associated with hard tissue of the patient's mouth. The method further comprises the act of obtaining a second dataset associated with soft tissue of the patient's mouth. The method further comprises the act of combining the first dataset and the second dataset to create a detailed structure of hard tissue and soft tissue having variable dimensions over the hard tissue.
    Type: Application
    Filed: October 17, 2013
    Publication date: February 13, 2014
    Applicant: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 8612037
    Abstract: A method for making a rapid prototype of a patient's mouth to be used in the design and fabrication of a dental prosthesis. The method takes an impression of a mouth including a first installation site having a dental implant installed in the first installation site and a gingival healing abutment having at least one informational marker attached to the dental implant. A stone model is prepared based on the impression. The model is scanned. The scan data is transferred to a CAD program. A three-dimensional model of the installation site is created in the CAD program. The at least one informational marker is determined to gather information for manufacturing the rapid prototype. Rapid prototype dimensional information is developed. The rapid prototype dimensional information is transferred to a rapid prototyping machine which fabricate a rapid prototype of the patient's dentition as well as a dental implant analog position.
    Type: Grant
    Filed: April 4, 2012
    Date of Patent: December 17, 2013
    Assignee: Biomet 3I, LLC
    Inventors: Theodore M. Powell, John T. Amber, Bruce Berckmans, III, Zachary B. Suttin
  • Publication number: 20130323678
    Abstract: A dental implant system including an implant and an abutment is disclosed. The implant includes a generally cylindrical body, a central axis, a distal end for anchoring in a patient's bone and a proximal end opposing the distal end. The proximal end includes a roughened lateralized surface that surrounds an abutment-engaging region. The lateralized surface is disposed at a negative slope relative to the central axis. The abutment includes an upper portion for supporting a tooth-like prosthesis and a lower portion for engaging the abutment-engaging region of the dental implant. The diameter of the lower portion of the abutment is smaller than the diameter of the implant at its proximal end. The lower portion includes a first surface with a soft-tissue enhancing material. The first surface and the lateralized surface defining a circumferentially extending recess having a V-shaped cross-section for receiving and attachment to the soft tissue.
    Type: Application
    Filed: March 1, 2013
    Publication date: December 5, 2013
    Applicant: BIOMET 3I, LLC
    Inventors: Ross W. Towse, Michael D. Scalise, Zachary B. Suttin
  • Publication number: 20130273492
    Abstract: A method of providing an accurate three-dimensional scan of a dental arch area is disclosed. The arch area has two segments and a connecting area between the two segments. The connecting area has homogeneous features. A connecting-geometry tool with at least one definable feature is affixed to the arch area. The definable feature overlays at least part of the connecting area. The arch area is scanned to produce a scanned dataset of the arch area. The definable feature of the connecting-geometry tool on the connection area is determined based on the scanned dataset. The dimensions of the arch area are determined based on the data relating to the definable features from the scanned dataset.
    Type: Application
    Filed: January 16, 2013
    Publication date: October 17, 2013
    Applicant: BIOMET 3I, LLC
    Inventors: Zachary B. Suttin, Sr., Joell Cruz
  • Publication number: 20130244205
    Abstract: The invention relates to manufacturing a surgical guide to be placed in a patient's mouth. The patient's mouth is scanned to obtain surgical-region scan data at a region where an implant is to be located. The patient's mouth is also scanned in the opened position to acquire dental conditions opposite from the surgical region so as to obtain opposing-condition scan data. A virtual model is developed using the surgical-region scan data and the opposing-condition scan data. Using the virtual model, a surgical plan is developed that includes the location of the implant to be installed in the patient. A virtual surgical guide is also developed based on the surgical plan. The dimensions of instrumentation to be used with the surgical guide are checked to ensure they will fit within the mouth by use of the opposing-condition scan data. After checking, final surgical-guide manufacturing information is obtained for manufacturing the surgical guide.
    Type: Application
    Filed: March 6, 2013
    Publication date: September 19, 2013
    Applicant: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin
  • Patent number: 8414296
    Abstract: A surgical guide to be placed in a patient's mouth. The patient's mouth is scanned to obtain surgical-region scan data at a region where an implant is to be located. The patient's mouth is also scanned in the opened position to acquire dental conditions opposite from the surgical region so as to obtain opposing-condition scan data. A virtual model is developed using the surgical-region scan data and the opposing-condition scan data. Using the virtual model, a surgical plan is developed that includes the location of the implant to be installed in the patient. A virtual surgical guide is also developed based on the surgical plan. The dimensions of instrumentation to be used with the surgical guide are checked to ensure they will fit within the mouth by use of the opposing-condition scan data. After checking, final surgical-guide manufacturing information is obtained for manufacturing the surgical guide.
    Type: Grant
    Filed: June 19, 2012
    Date of Patent: April 9, 2013
    Assignee: Biomet 3i, LLC
    Inventors: Bruce Berckmans, III, Zachary B. Suttin