Abstract: An automatically actuated line connection and delivery system is disclosed for the delivery of a cryogenic fluid coolant to tools mounted on manufacturing machines such as vertical and horizontal machining centers, punching presses, thermal spray systems, welding systems, laser cutters, etc. The system includes a linearly-actuated, cryogenic fluid socket/plunger connection “(20)” with a differential, thermal contraction-controlled sealing mechanism, “(22,24)” as well as provisions for installing this connection on automated manufacturing machines “(60,84)” and integrating operation of the connection “(20)” with the manufacturing cycle controlled from a remote control panel “(70)”.

Abstract: A method and an apparatus or machining a workpiece include the use of a cryogenically cooled oxide containing ceramic cutting tool. The method involves cryogenic cooling of the cutting tool during a cutting operation, which cooling results in enhanced wear resistance and fracture resistance of the cutting tool. A preferred embodiment involves jetting a cryogenic fluid directly at the cutting tool.

Abstract: An improved method of processing both primary and secondary nonferrous metal and alloys of said metals using a refining gas is provided. The improvement involves refining said non-ferrous metal and alloys with a gaseous mixture including at least one compound selected from the group consisting of ClF3, ClF, COF2, F3COF, CF2(OF)2, SO2F2, NF3, SO2ClF, SOF2, SOF4, NOF, F2 and SF4.

Abstract: A process is set forth for cold rolling of a metal strip, wherein the metal strip passes through a nip between two counter-rotating rolls, driven in counter-rotation substantially at room temperature, wherein a cold and/or liquefied gas, preferably an inert gas, is blown into the area of the nip or roll gap. A roll stand according to the present invention comprises two counter-rotating rolls forming a nip or rolling gap and nozzle means for blowing a cold and/or liquefied gas, preferably an inert gas, through at least one orifice of said nozzle means into the area of the roll nip. Preferably, the temperature of the cold and/or liquefied gas is appreciably lower than room temperature.

Abstract: An apparatus and a method are disclosed for reducing a thickness of a thermomechanically-affected layer on an as-machined surface of a hard metal workpiece being machined by a hard cutting tool exerting a thermomechanical load on a surface of the workpiece. The method involves reducing the thermomechanical load on the surface of the workpiece, and the apparatus includes a means for reducing the thermomechanical load on the surface of the workpiece.

Abstract: A cryogenic fluid jet is used in an apparatus and a method for remote cooling of a cutting tool engaged in machining a workpiece under high-energy conditions, such as high-speed machining, hard-turning, cutting of difficult to machine materials, and combinations thereof. The apparatus and method use a stabilized, free-expanding cryogenic fluid jet having a pulse cycle time less than or equal to about 10 seconds. The apparatus and method increase the cleanliness of machined parts and chips and machining productivity of hard but brittle tools, including but not limited to tools which should not be cooled with conventional cooling fluids.

Abstract: A cryogenic fluid distributor for turret machine tools (e.g., lathes) directs a stream of cryogenic fluid from an external, pressurized cryogen source to a working position of a machine tool to prevent overheating of the tool. Designed for easy retrofitting and synchronizing with multi-tool turret machines, the distributor allows for a “dual-fluid” machining capability combining a cryogenic fluid and a conventional cutting fluid (flowing via a conventional coolant system built into a given machine tool). Made of low thermal-mass, insulating polymer and metallic parts, the distributor utilizes the different thermal contraction coefficients of the parts to establish cryogenic sealing connections, which eliminates undesired turret plate cooling and assures rapid cryogen flow start-up.

Abstract: An improved method of processing a nonferrous metal and alloys of said metal using a blanketing gas having a global warming potential is provided. The improvement involves reducing the global warming potential of the blanketing gas by blanketing the nonferrous metal and alloys with a gaseous mixture including at least one compound selected from the group consisting of COF2, CF3COF, (CF3)2CO, F3COF, F2C(OF)2, SO2F2, NF3, SO2ClF, SOF2, SOF4, NOF, F2 and SF4.

Abstract: A method and apparatus are set forth for transferring a cryogenic fluid. A polymeric, coaxial (i.e. “tube-in-tube” geometry) transfer line is utilized where a first portion of the cryogenic fluid flows through the inner tube while a second portion flows through an annulus between the inner tube and outer tube which annulus is at a lower pressure than the inside tube. In one embodiment, the inner tube is substantially non-porous and the transfer line is preceded by a flow control means to distribute at least part of the first and second portions of the cryogenic fluid to the inner tube and annulus respectively. In a second embodiment, the inner tube is porous with respect to both gas permeation and liquid permeation such that both a gaseous part and a liquid part of the first portion permeates into the annulus to form at least a part of the second portion.

Abstract: A method and an apparatus for machining a workpiece include the use of a cryogenically cooled oxide-containing ceramic cutting tool. The method involves cryogenic cooling of the cutting tool during a cutting operation, which cooling results in enhanced wear resistance and fracture resistance of the cutting tool. A preferred embodiment involves jetting a cryogenic fluid directly at the cutting tool.

Abstract: An improved method of processing both primary and secondary nonferrous metal and alloys of said metals using a refining gas having a global warming potential is provided. The improvement involves reducing said global warming potential of said refining gas by refining said non-ferrous metal and alloys with a gaseous mixture including at least one compound selected from the group consisting of ClF3, ClF, COF2, F3COF, CF2(OF)2, SO2F2, NF3, SO2ClF, SOF2, SOF4, NOF, F2 and SF4.

Abstract: A process is set forth for cold rolling of a metal strip, wherein the metal strip passes through a nip between two counter-rotating rolls, driven in counter-rotation substantially at room temperature, wherein a cold and/or liquefied gas, preferably an inert gas, is blown into the area of the nip or roll gap. A roll stand according to the present invention comprises two counter-rotating rolls forming a nip or rolling gap and nozzle means for blowing a cold and/or liquefied gas, preferably an inert gas, through at least one orifice of said nozzle means into the area of the roll nip. Preferably, the temperature of the cold and/or liquefied gas is appreciably lower than room temperature.

Abstract: A method and apparatus are set forth for transferring a cryogenic fluid. A polymeric, coaxial (i.e. “tube-in-tube” geometry) transfer line is utilized where a first portion of the cryogenic fluid flows through the inner tube while a second portion flows through an annulus between the inner tube and outer tube which annulus is at a lower pressure than the inside tube. In one embodiment, the inner tube is substantially non-porous and the transfer line is preceded by a flow control means to distribute at least part of the first and second portions of the cryogenic fluid to the inner tube and annulus respectively. In a second embodiment, the inner tube is porous with respect to both gas permeation and liquid permeation such that both a gaseous part and a liquid part of the first portion permeates into the annulus to form at least a part of the second portion.

Abstract: An improved method of processing a nonferrous metal and alloys of said metal using a blanketing gas having a global warming potential is provided. The improvement involves reducing the global warming potential of the blanketing gas by blanketing the nonferrous metal and alloys with a gaseous mixture including at least one compound selected from the group consisting of COF2, CF3COF, (CF3)2CO, F3COF, F2C(OF)2, SO2F2, NF3, SO2ClF, SOF2, SOF4, NOF, F2 and SF4.

Abstract: Use of a shrouding gas to combine with and protect a turbulent gas jet issuing from an orifice enables control of a gas jet stream composition downstream from the orifice. The natural aspiration rate of the gas jet is used to determine the flowrate of shrouding gas which is introduced around the gas jet in a soft gas cushion which does not disrupt the flow pattern of the gas jet but instead is entrained into the jet stream to the exclusion of ambient gases in the atmosphere. Preferably shrouding gas is replaced at least at the rate at which it is entrained. Apparatus for this process uses a porous shroud, preferably of metal foam, through which shrouding gas flows evenly around the gas jet as it issues from a nozzle orifice. Provision for tangential entry of shrouding gas into a manifold which feeds the porous shroud prevents the shrouding gas from impinging upon the porous shroud and causing uneven flow around the gas jet.

Abstract: Use of a shrouding gas to combine with and protect a turbulent gas jet issuing from an orifice enables control of a gas jet stream composition downstream from the orifice. The natural aspiration rate of the gas jet is used to determine the flowrate of shrouding gas which is introduced around the gas jet in a soft gas cushion which does not disrupt the flow pattern of the gas jet but instead is entrained into the jet stream to the exclusion of ambient gases in the atmosphere. Preferably shrouding gas is replaced at least at the rate at which it is entrained. Apparatus for this process uses a porous shroud, preferably of metal foam, through which shrouding gas flows evenly around the gas jet as it issues from a nozzle orifice. Provision for tangential entry of shrouding gas into a manifold which feeds the porous shroud prevents the shrouding gas from impinging upon the porous shroud and causing uneven flow around the gas jet.

Abstract: A method and apparatus for blanketing the surface of material, e.g. molten metal contained in an open top vessel, e.g. induction furnace, by establishing a swirling flow of an inert gas having a density greater than air at the top of the vessel. Inert gas exits the swirl flow through an opening in a flow controlling apparatus having an exit opening with a diameter that is smaller than the base diameter of the swirl adjacent the open top vessel.

Abstract: Graphite carbon surfaces are protected from elevated temperature oxidation and mechanical wear by electric arc thermal spray coating exposed surfaces with a titanium nitride or multi-element (e.g., aluminum-silicon-titanium) coating.

Abstract: Method and apparatus for generating an oxy-fuel flame with lowered NOX products by confining the oxy-fuel flame produced in a concentric orifice burner along a path defined by the rate of flame propagation and the diameter of the burner.

Abstract: Method and apparatus for dispersing cryogenic inert gases over the surface of a bath of molten metal by separating vaporized cryogenic gas from the liquid phase of the gas and introducing the liquid phase and the gaseous phase onto the surface of the molten metal in a swirling pattern. Additional inert gas can be introduced into the middle of the liquid phase.